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14

charging an r-410a unit in ac mode

(With Outdoor Temperatures Above 65° F)

1. With the system operating at steady-state, measure the 

liquid refrigerant pressure in psig at the service valve.

2. Measure the liquid refrigerant temperature in Fahrenheit 

at the service valve.

3. For the temperature measured, determine the required 

liquid refrigerant pressure from the appropriate charging 
charts in 

Figure 12 (page 20)

Figure 13 (page 20)

and 

Figure 14 (page 21)

.

4. If the pressure measured in step 1 is greater than the 

required liquid refrigerant pressure determined in step 

4, then there is too much charge in the system. Remove 

refrigerant and repeat steps 1 through 3 until the system 

is correctly charged.

5. If the pressure measured in step 1 is less than the 

required liquid refrigerant pressure determined in step 

4, then there is too little charge in the system. Add 

refrigerant and repeat steps 1 through 3 until the system 

is correctly charged.

Charging an R-410A Unit in Heating Mode.

1. Evacuate the refrigerant system. 

2. Weigh in the proper charge based on the charge level 

noted on the rating plate. Unit charge MUST be verified 

in cooling season.

3. Verify the unit is operating properly as outlined in System 

Heating (

page 13

).

HEat PumP maintEnancE

 Warning:

to prevent electrical shock, personal injury, or 

death, disconnect all electrical power to the unit 

before performing any maintenance or service. 

unit may have more than one electrical supply.

 caution:

use care when servicing the heat pump or 

removing components. Personal injury can 

result from sharp edges present in equipment 

constructed with sheet metal

 Warning:

Do not place combustible material on or against 

the unit cabinet. Do not place combustible 

materials, including gasoline and any other 

flammable vapors and liquids, in the vicinity of 

the unit.

 caution:

the unit should never be operated without a 

filter in the return air system. replace disposable 

filters with the same type and size.

Proper maintenance is important to achieve optimum 

performance from the heat pump. The ability to properly 

perform maintenance on this equipment requires certain 

mechanical skills and tools. If you do not possess these 

skills, contact your dealer for maintenance. Consult your 

local dealer about the availability of maintenance contracts. 
Routine maintenance should include the following:

•  Inspect and clean or replace air filters at the beginning 

of each heating and cooling season, or more frequently 

if required.

•  Inspect the condensate drain and outdoor coil at the 

beginning of each cooling season. Remove any debris. 

Clean the outdoor coil and louvers as necessary using 

a mild detergent and water. Rinse thoroughly with water.

•  Inspect the electrical connections for tightness at the 

beginning of each heating and cooling season. Service 

as necessary.

•  The motors for the circulating air blower and the outdoor 

fan are pre-lubricated at the factory. No further oiling is 

required for the life of this product.

rEPlacEmEnt PartS

Replacement parts are available through your distributor. 

Please have the complete model and serial number of 

the unit when ordering replacement parts.

ElEctrical:

•  Capacitors

•  Relays

•  Compressors

•  Temperature Limit Switches

•  Contactors

•  Transformers

•  Pressure Switches

motorS:

•  Blower Motor
•  Fan Motor

comPonEntS:

•  Blower Assembly

•  Fan Grille

•  Cabinet Panels

•  Filter/Driers

•  Expansion Valves

Summary of Contents for Q6SE X36

Page 1: ... plays an important role as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious injury death or property damage Theseinstructionsareprimarilyintendedtoassistqualifiedindividualsexperiencedintheproper installation of this appliance Some local codes require li...

Page 2: ...2 ...

Page 3: ... the Heat Pump for Automatic Cooling Heating 5 Operating the Indoor Blower Continuously 5 Shutting the Heat Pump Off 5 HEAT PUMP MAINTENANCE 5 Regular Cleaning 5 TROUBLESHOOTING 5 Warranty Information 5 START UP adjustments 13 Pre Start Check List 13 Start Up Procedure 13 Air Circulation 13 Short Cycle Protection 13 System Cooling 13 System Heating 13 Refrigerant Charging 13 Charging an R 410A Uni...

Page 4: ...hange the fan mode to AUTO See Figure 1 2 Setthetemperatureselectortothedesiredtemperature level Theoutdoorfan compressor andblowermotorwill all cycle on and off to maintain the indoor temperature at the desired cooling level NOTE If the temperature level is re adjusted or the system mode is reset the fan and compressor in the outdoor unit may not start immediately A protective timer circuit holds...

Page 5: ... service on the system Failure to comply may result in personal injury or death Proper maintenance is most important to achieve the best performancefromtheapplianceandshouldbeperformed by a qualified service technician at least once a year Follow the maintenance schedule and the instructions below for years of safe trouble free operation Regular Cleaning Clean or replace the indoor air filter at t...

Page 6: ...authorized parts or accessory kits may be used with this product Improper installation service adjustment ormaintenance may cause explosion fire electrical shock or other hazardous conditions which may result in personal injury or property damage WARNING The safety information listed below must be followed during the installation service and operation of this unit Unqualified individuals shouldnot...

Page 7: ... calculatedandasystemofthepropercapacityselected It is recommended that the area to be conditioned be completely insulated and vapor sealed Check the electrical supply and verify the power supply is adequate for unit operation If there is any question concerning the power supply contact the local power company Allunitsaresecurelypackedatthetimeofshipmentand upon arrival should be carefully inspect...

Page 8: ...ans are used to hoist the unit are safe and adequate The lifting equipment must be adequate for the load Refer to Table 5 page 15 for unit weights The unit must be lifted from the holes in the base rails using cables or chains Spreader bars are required to protect the unit and ensure even loading Keep the unit in an upright position at all times The rigging must be located outside the units center...

Page 9: ...ccess panel was designed to fit underneath the top panel 2 Slide the first filter between both guide channels of filter rack and allow the filter to drop easily into place 3 Verify the bottom of the filter is within the channels of the rack 4 Slide the 2nd filter and 3rd filter on taller models between both guide channels of filter rack 5 Verify the top of the filter is within the channels of the ...

Page 10: ...ct it to the terminal marked 208V Optional equipment requiring connection to the power or control circuits must be wired in strict accordance of the NEC ANSI NFPA 70 applicable local codes and the instructions provided with the equipment ELECTRICAL WIRING WARNING To avoid risk of electrical shock personal injury ordeath disconnectallelectricalpowertotheunit before performing any maintenance or ser...

Page 11: ...ermostat connections are listed in Table 3 page 12 The thermostat should be mounted about 5 feet above theflooronaninsidewall DONOTinstallthethermostat on an outside wall or any other location where its operationmaybeadverselyaffectedbyradiantheatfrom fireplaces sunlight or lighting fixtures and convective heat from warm air registers or electrical appliances Refer to the thermostat s instruction ...

Page 12: ...y 6 hours and 4 minutes unless the coil temperature is above the selected terminate temperature Thesystemcanbemanuallyforcedintodefrostmodeat any time by shorting the TEST terminals on the demand defrost board together for more than 9 seconds The coil temperature sensor does not need to be cold when the unit is forced into defrost After the TEST input is removed thedefrostmodewillterminatein13 7mi...

Page 13: ...nit are free from obstructions and debris and all equipment access control panels are in place Verifythattheductworkissealedtopreventairleakage Verify that the line voltage power leads are securely connected and the unit is properly grounded Verify that the low voltage wires are securely connected to the correct leads on the low voltage terminal strip Verify that the outdoor fan turns freely Verif...

Page 14: ...structed with sheet metal WARNING Do not place combustible material on or against the unit cabinet Do not place combustible materials including gasoline and any other flammable vapors and liquids in the vicinity of the unit CAUTION The unit should never be operated without a filterinthereturnairsystem Replacedisposable filters with the same type and size Proper maintenance is important to achieve ...

Page 15: ... 24 9 13 5 16 12 13 3 13 5 16 12 CG A 47 5 75 NPT Female Drain Connector B DOWNFLOW SUPPLY DUCT OPENING DOWNFLOW RETURN DUCT OPENING 23 5 Back View 13 5 16 0 13 7 13 5 16 0 12 45 11 75 22 75 55 8 C HORIZONTAL SUPPLY DUCT OPENING HORIZONTAL RETURN DUCT OPENING 4 0 CONDENSING COIL 5 0 8 4 00 Side View 1 1 4 Ø Power Entry 1 3 4 Ø Power Entry Capped 22 25 Ø Control Wiring Entry 23 3 5 27 1 5 30 1 4 5 ...

Page 16: ...FROST BOARD Typical Wiring for Two Stage Heat Pump Cool Operation Economizer HP Cool E R W1 O Y2 C G A1 Y1 UNIT LOW VOLTAGE TERMINAL BOARD Y2 E R W2 IN O Y C M 1 2 3 4 5 6 7 8 9 Brown ACCESSORY HEAT PLUG 1 2 3 4 5 6 7 8 9 ECONOMIZER PLUG IF APPLICABLE SEE ECONOMIZER INSTALLATION INSTRUCTIONS Blower Relay See Note L W2 OUT W2 FACTORY WIRING FIELD WIRING NOTE If installing an economizer using the ne...

Page 17: ...DEFROST BOARD ACCESSORY HEAT PLUG E R W1 O Y2 C G A1 Y1 UNIT LOW VOLTAGE TERMINAL BOARD Y2 M E R W2 IN O Y C Typical Wiring for Two Stage Heat Pump Cool Operation Economizer HP Cool 1 2 3 4 5 6 7 8 9 ECONOMIZER PLUG IF APPLICABLE SEE ECONOMIZER INSTALLATION INSTRUCTIONS See Note Blower Relay See Note W2 OUT L W2 FACTORY WIRING FIELD WIRING NOTE If installing an economizer using the new Honeywell W...

Page 18: ...TIME IS ACCUMLATED OPENING OF DFT DURING DEFROST OR INTERVAL PERIOD RESETS THE INTERVAL TO 0 NOTE See Installation Instructions for wiring application and Information concerning accessory Heat Kits and other options WIRING DIAGRAM 10160710 1 2 3 4 5 6 7 8 9 9 8 1 7 6 5 4 3 2 9 8 1 7 6 5 4 3 2 T2 T1 T3 R C S T2 T1 N G L C T3 T4 T5 TO 208 230 VAC POWER SUPPLY 9 8 1 7 6 5 4 3 2 9 8 1 7 6 5 4 3 2 3 PH...

Page 19: ...CK YELLOW YELLOW BLACK GREEN RED BROWN WHITE BLUE BLACK WHITE YELLOW GREY ORANGE BROWN YELLOW BLACK RED RED BROWN BLACK RED RED YELLOW GREEN BLACK BLACK 460 Volt Convertible Packaged Heat Pump Three Phase 60Hz WIRING DIAGRAM NOTES 1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 If any of the original wire as supplied with the furnace must be replaced i...

Page 20: ...when above curve Add refrigerant when below curve Figure 12 Charging Chart for 3 Ton Units Q6SE X48 Charging Chart Cooling 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95 100 105 110 115 120 125 130 135 Liquid Pressure psig Liquid Temperature F Remove refrigerant when above curve Add refrigerant when below curve Figure 13 Charging Chart for 4 Ton ...

Page 21: ...1 20 01 1358 20 94 1279 22 23 X48 Tap T1 952 29 87 901 31 56 864 32 91 728 39 06 672 42 31 583 48 77 508 55 97 Tap T2 1646 17 27 1593 17 85 1520 18 71 1476 19 26 1417 20 07 1349 21 08 1265 22 48 1198 23 73 Tap T3 1764 16 12 1705 16 68 1626 17 49 1570 18 11 1525 18 65 1451 19 60 1403 20 27 1304 21 81 Tap T4 1962 14 49 1916 14 84 1838 15 47 1787 15 91 1720 16 53 1670 17 03 1595 17 83 1537 18 50 Tap ...

Page 22: ...22 ...

Page 23: ...23 ...

Page 24: ...uct Safety should always be the deciding factor when installing this product and using common sense plays an important role as well Pay attention to all safety warnings and anyotherspecialnoteshighlightedinthemanual Improperinstallationof the unit or failure to follow safety warnings could result in serious injury death or property damage These instructions are primarily intended to assist qualifi...

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