ACME 924738 Installation & Maintenance Instructions Manual Download Page 2

into  soft  ground.    Fans  should  be  set  in  place  using  the  directional 

arrow markings on the crate as a guide.

Locate pieces far enough apart to permit air circulation, sunlight, and 

space for periodic inspection.  Place all parts on their supports so that 

rain water will run off, or to minimize water accumulation.  Do not cover 

parts with plastic film or tarps — these cause condensation of moisture 

from the air passing through heating and cooling cycles. 

Fan impellers should be blocked to prevent spinning caused by strong 

winds.

INSPECTION AND MAINTENANCE DURING STORAGE

Inspect fans and accessories at least once per month, while in storage.  

Log results of inspection and maintenance performed.  A typical log 

entry should include the following:

a.  Date

b.  Inspector’s Name

c.  Name of Fan

d.  Location

e.  Condition of Paint or Coating

f.  Is moisture present?

g.  Is dirt accumulated?

h.  Corrective steps taken?

If moisture or dirt accumulations are found on parts, the source should 

be located and eliminated.  Fan impellers should be rotated at each 

inspection by hand ten to fifteen revolutions to redistribute the motor 

and bearing lubricant. 

If paint deterioration begins, consideration should be given to touch-up 

or repainting.  Fans with special coatings may require special tech-

niques for touch-up or repair.

Machined parts coated with rust preventive should be restored to good 

condition promptly if signs of rust occur.  The most critical items are 

pulleys, shafts and bearing locking collars.  At the first sign of rusting 

on any of the above parts, remove the original rust preventive coating 

with petroleum solvent and clean lint-free cloths.  Polish any remaining 

rust from surfaces with crocus cloth or fine emery paper and oil.  Do not 

destroy the continuity of the surfaces.  Wipe clean with lint-free cloths 

and recoat surfaces evenly and thoroughly with Tectyl 506 (Daubert 

Chemical Company) or equal.  For hard to reach internal surfaces or 

for  occasional  use,  consider  using  Tectyl  511M  Rust  Preventive  or 

WD40 or equal.

REMOVING  FROM STORAGE

As fans are removed from storage to be installed in their final location, 

they should be protected and maintained in similar fashion, until the 

fan equipment goes into operation.

BEFORE INSTALLING CHECK FASTENERS

Before  installing  and  before  initial  operation  of  the  fan  tighten  all 

mounting hardware and set screws to include bearing set screws. See 

table recommended tightening torque located in Maintenance section.

INSTALLATION

Before installation see Section on Wall Opening 

Requirements (W.O.) before proceeding with installation.

1. 

CAUTION!

  This  unit  has  rotating  parts  and  safety  precautions 

should  be  exercised  during  installation,  operation  and 

maintenance.

2. 

WARNING!

 

Do not 

use  in  hazardous  environments  where  the 

fan’s  electrical  system  could  provide  ignition  to  combustible 

or  flammable  materials,  unless  the  unit  is  specifically  built  for 

hazardous environments.

3. 

WARNING! 

 If gases, other than clean air, are to be exhausted 

using the fan, then the user bears the responsibility of determin-

ing that the fan is appropriate and safe for the application.

4.  Provide  a  square  opening  in  the  wall  equal  to  the  outside 

dimensions of the fan.  It is preferable to frame in the opening 

with 2 x 6 material, or similar suitable material or metal channels 

adequate for support of fan.

5.  Slide the fan into the framed opening in the wall.  Securely fasten 

with bolts or screws provided by the installer.

7

WARNING! 

A  distance  of  at  least  one  and  one-half  times  the 

diameter of the fan should be allowed between the fan inlet or 

discharge opening and any adjacent wall or large obstruction.

8. 

CAUTION! 

Guards must be installed when the fan is within reach 

of personnel or within eight (8) feet (2.5 m) of working level or 

when deemed advisable for safety.

9. 

CAUTION!

 Before proceeding, make sure electrical service to the 

fan is locked in the “

OFF

” position.

10.   All wiring should be in accordance with local ordinances and the 

National Electrical Code.

11.   

BEFORE APPLY POWER

 check all fasteners for tightness; par-

ticularly in the impeller hub.  Turn the impeller by hand to make 

sure it is in alignment with the orifice and fan blades do not strike.

12. 

WARNING! 

Check  voltage  being  supplied  to  the  fan  to  see 

that  it  corresponds  with  the  motor  nameplate  voltage;  high  or 

low voltage can seriously damage the motor. On multi-voltage 

motors, check motor terminal connections to make sure motor 

is internally connected for voltage being supplied. Motor wiring 

diagram is located on the side of the motor or in the motor wiring 

compartment for ECM motors go to back of this form for wiring 

diagrams.  Extra  care  should  be  taken  when  wiring  two  speed 

motors since improper connections will damage motor and void 

motor warranty.

13.   Apply  power  momentarily  and  compare  the  rotation  of  the 

impeller with the directional arrow on fan. (See Figure 1 Propeller 

Rotation for propeller rotation and air flow direction.)  

WARNING!

 

Operation in the wrong direction will deliver air but will overload 

the motor to the extent of blowing fuses and seriously damaging 

the motor. In the case of three phase motors, the direction can 

be changed by interchanging any two of the three motor leads. 

In the case of single phase motors, the reversing instructions will 

appear on the wiring diagram in the motor wiring compartment.

14.   When  installing  a  damper  that  will  be  used  to  open  against 

airflow of the fan it is necessary that a time delay switch is used. 

The time delay will be used between the power source and the 

fan motor. The delay should allow for the damper to open in the 

full position before power is supplied. It is recommend that the 

damper be 1.5x the distance (M) from the fan shown in chart for 

wall mounting. 

PROPELLER ROTATION

AIRFLOW

AIRFLOW

Page 2

EXHAUST 

SUPPLY 

FIGURE 1

Summary of Contents for 924738

Page 1: ...ill not be responsible for damage during storage These suggestions are provided solely as a convenience to the user who shall make his own decision as to whether to use any or all of them INDOOR The ideal storage environment for fans and accessories is indoors above grade in a low humidity atmosphere which is sealed to prevent the entry of blowing dust rain or snow Temperatures should be evenly ma...

Page 2: ...ovide ignition to combustible or flammable materials unless the unit is specifically built for hazardous environments 3 WARNING If gases other than clean air are to be exhausted using the fan then the user bears the responsibility of determin ing that the fan is appropriate and safe for the application 4 Provide a square opening in the wall equal to the outside dimensions of the fan It is preferab...

Page 3: ...ather resistant only they are not weatherproof NOTE Not all sizes in chart are available in all fan models WALL MOUNTED FACE MOUNT Exhaust or Supply R Fans Illustrated is a typical installation when mounting the fan directly to the wall Flashing over damper by others Propeller to damper distance M is important to reduce turbulence and damper flutter which may lead to premature damper failure See F...

Page 4: ...ional support using hanging rods or support from underneath It is preferable to frame in the opening with 2 x 6 material or similar suitable materi al or metal channels adequate for support of the fan The installer provides suitable fasteners hex bolts or lag screws to secure the fan Dampers are designed to reduce drafts prevent entry of for eign material and limit the amount of rain that enters t...

Page 5: ...ainte nance checks are preformed prior to restarting the unit 6 Inspect all moving parts for damage or rust and clean area SET SCREW TIGHTENING SCHEDULE 1 Before initial operation of the fan tighten set screws according to the procedure outlined below 2 After 500 operating hours or three months whichever comes first tighten set screws to the full recommended torque 3 At least once a year tighten s...

Page 6: ...u use arrows to apply fan order speed Brown 0 10VDC to Motor Blue Common White Black Black Black Red Green Yellow Green Handi Box Disconnect Switch Motor Yellow White Yellow White 115 V Red 208 V Orange 230 V Brown 277 V Connect to wire of input voltage and insulate the rest 115 or 208 230 VAC 1 Ph 24 VAC Transformer POWER INPUT LINE ECM MOTOR WIRING FOR GENTEQ MOTORS ONLY USING THE FSC 1 CONTROLL...

Page 7: ...ellow Yellow White Motor Handi Box Disconnect Switch BY OTHERS Green Green Yellow Red Black Black Black White Blue Brown W h i t e A B White Red Black not used Speed control may be mounted up to 100 ft away from fan Hold down center button to access menu Use arrows to navigate apply these settings APPS to 0 10 SP1 too Speed 1 SP2 to Speed 2 tYPE to tC42 rE to 2Spd Once out of menu use arrows to ap...

Page 8: ...by the key to save your changes Programming Please refer to the FSC 1 Menu Map on page 9 for edi ng parameters within program mode To enter program mode hold the key for three seconds un l APPS is displayed Use the and keys to navigate to the desired menu parameter shown in column 1 of the menu map on page 9 To edit a menu parameter press the key once on the desired parameter The current value wil...

Page 9: ...GENTEQ US Motor Page 9 ...

Page 10: ...c fields in the vicinity of current carrying conductors and permanent magnet motors can result in a serious health hazard to persons with cardiac pacemakers metal implants and hearing aids To avoid risk stay away from the area surrounding a permanent magnet motor WARNING Do not remove cover for at least five 5 minutes after AC power is disconnected to allow capacitors to discharge Dangerous voltag...

Page 11: ...s Rotation can be changed by swapping any of the Red Black and Blue wires connecting the control board to the motor at terminals T1 T2 and T3 INSTALLATION 1 Wire motor in accordance with local codes The motor can be mounted by the feet or face See Figure 14 for mounting hole locations Verify fasteners holding motor to fan are properly secured 2 Verify fan wheel is properly secured on motor shaft 3...

Page 12: ...tch will select the Low LO or High HI speed on the speed controllers based on the dial settings Toggle switch and mounting plate fit in a standard gang box and wired to Dual Potentiometer Speed Dial The speed dial can be mounted up to 100 ft from fan using additional wire by others Building Control 0 10VDC Wire Kit See Figure 20 Factory mount ed Molex receptacle that allows a quick connection to s...

Page 13: ...lding Supplied Controller Not Used with Building Supplied Controllers White Green Ground Black N L1 L2 Motor Control Box Line Voltage 208 230 VAC Single Phase 14 AWG Remote Potentiometer A Variable 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 Speed B Potentiometers mounted up to 100 ft from fan FIGURE 17 FIGURE 18 Page 13 ...

Page 14: ...in that they are secure Fault Indication A red LED on the control board provides fault indication During a fault this LED will blink a specific number of times to identify the fault that has occurred The table below describes these fault indications Maintenance EBSM motors use brushless technology with sealed bearings so no maintenance is required other than keeping any accumulated debris from col...

Page 15: ... potentiometer box Speed B on box is not used for single speed selection and will not have a dial The motor will shut off between 0 1 9V Two Speed Dial See Figure 23 Motor will come with a prewired control cable and wired to a mounted dual speed potentiometer dial that is used to control the speed of the motor The supplied un mounted toggle switch will select the Low LO or High HI speed on the spe...

Page 16: ...peed Potentiometer Speed Select Control A Black Red White Wired in Field B Red to Red White to White Black to Black Potentiometers and speed selector can be mounted up to 100 ft from fan A Variable 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 Speed B Page 16 FIGURE 24 FIGURE 23 ...

Page 17: ...View PARTS LIST LEGEND No Description Qty No Description Qty 1 Propeller 1 6 Motor Mounting Nuts 4 2 Orifice 1 7 Key 1 3 Frame Assembly 1 8 Frame Mounting Bolts 6 4 Motor 1 9 Frame Mounting Nuts 6 5 Motor Mounting Bolts 4 FIGURE 25 ...

Page 18: ...ely claim the Company shall have the option either to inspect the product while in Purchaser s possession or to request Purchaser to return the product to the Company at Purchaser s expense for inspection by the Company The Company shall replace or at its option repair free of charge any product it determines to be defective and it shall ship the repaired or replacement product to Purchaser F O B ...

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