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BGA Rework Station

User Manual

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Summary of Contents for IR6500

Page 1: ...1 BGA Rework Station User Manual ...

Page 2: ...afety III The operation and conservation condition of products Our contact information product guarantee and so on The parameters of IR6500 BGA Rework Station hardware description and Self help install temperature controlled meter Operation instructions temperature control software instructions BGA Rework operation steps Prompt ...

Page 3: ...o a computer to be controlled more conveniently with a built in USB connector and proprietary Software attached to it programmable can easily rework the variety of CPU s seat all kinds of shielding enclosures replacement of various components slot can easily deal with lead free soldering rework sensitive temperature measurement sensor to obtain an accurate and instantaneous temperature reading and...

Page 4: ...perature cooling down to room temperature 3 Power Switch IR6000 common button switch IR6500 safe air break switch Safe air break switch is safer and offer overload short circuit protection 4 Connector IR6000 RS232 connector IR6500 USB connector USB connector is more convenient and support hot swappable CAUTION Need to install the USB interface driver in the CD 5 Bottom Heating Controller IR6000 CH...

Page 5: ...se where the air mobility should be small as possible Avoid it closing to air conditioners fans and the other outlet In case of electrical short circuit avoid the products contacting with water Forbid using this equipment in flammable and explosive substances The operators hands or other parts of the body should maintain a safe distance from the heater Forbid touching the heater to avoid scalding ...

Page 6: ...e contact your vendor if fault happen If the following situations occered the users will not be entitled to free warranty service then the maintenance the cost of materials and the man hour will be charged So to ensure your rights please read the following note carefully No serial number bar code or damaged serial number bar code Cause damage for not use keep and storage as the manual Cause intern...

Page 7: ... mm Consumption of Bottom heating 800W General power 1250W Temperature Control Control mode of Upper Independent temperature control high precision closed loop control precision 0 5 Alarm Control mode of Bottom Independent temperature control high precision closed loop control precision 0 5 NO Alarm Rework Function SMD Suit for welding remove or repair packaged devices such as BGA PBGA CSP multi l...

Page 8: ...lower heating Can Simultaneously heated or first preheat then the upper part of heating 1 PCB Table 2 Abnormity pole 3 Upside Heater 4 X Y Lifting Regulator 5 LED Auxiliary Lighting 6 Bottom Heater Pre Heater 7 Lighting Switch 8 Upper fan Switch 9 Start Switch 10 Stop Switch 11 Upper Programmable Temperature Controller 12 Highly Sensitive K temperature sensor 13 USB interface 14 Bottom Temperature...

Page 9: ...9 Self help Install PCB Table 1 Installation side support 2 Installation Slip 3 Installation side support ...

Page 10: ...10 Upper Heater Cable connector Temperature sensor Installation of USB interface ...

Page 11: ...11 Install the driver and IRsoft Install the USB Driver 1 2 3 Settings for Prot CAUTION COM port Number must is configured to use the COM1 4 Install the IRsoft ...

Page 12: ... period 1 Ramp 2 Dwell period 2 and are executed in succession S N Item Functions Parameters setting key Up key Increase value Down key Decrease value Selects the program pattern number Starts hold the program changes the mode from fixed value control to program control Program parameters setup Changes the indication on SV MV TIME display OUNT Output indicator STEP Indicates the step number of pro...

Page 13: ...e appropriate target setpoint in display units If R1 END the program will be ended when the program runs to the slope Target Setpoint 1 The target value to which the setpoint ramps when the programmer has been placed into RVN Dwell period 1 In a Dwell period the target setpoint which has been attained remains unchanged for a fixed period All the dwell periods are defined by their duration in minut...

Page 14: ...14 Program Parameter List ...

Page 15: ... the SET button of Bottom temperature control instrumentation for 1 seconds then the PV window to show SU The SV window to show current setting temperature And the adjustable number flashes Press key to adjust temperature Press key to modify the value After the setted Press the SET button for 1 seconds save the current temp ...

Page 16: ...n Steps 1 be all set Fixed motherboard shift sensor sensor press close to BGA chip Adjust the height of heating head with adjustment knob Prompt BGA chip in the middle of heating head heating head away from BGA chip 2CM ...

Page 17: ...ating power this time you can check the following solder ball is completely liquefied BGA chips should be subject to settlement floating state 3 Rework completed 1 Moving Heating head and Sensor open the Upper fan Switch 2 Remove motherboard Clear insulating tape 3 BGA Rework Station Cooled Then close Total Power Warning If BGA Rework Station NO Cooling Do not close the Total Power When the temper...

Page 18: ...d off chip or motherboard scrap 6 To improve success rate of Rework PCB and chips need drying and processing in principle PCB board or chip moist heat process will occur in the burst phenomenon the Rework process may hear the blasting sound of a minor According to actual situation Please self control 7 PCB board heating time is too long or repeated several times the surface heating will lead to di...

Page 19: ...s S N Mnemonic Parameter Adjustable Range 1 r1 Ramp Rate 1 1 2 L1 Target Setpoint 1 0 230 End 3 d1 Dwell Time 1 0 9999sec 4 r2 Ramp Rate 2 1 5 L2 Target Setpoint 2 0 230 End 6 d2 Dwell Time 2 0 9999sec 7 r3 Ramp Rate 2 1 8 L3 Target Setpoint 2 0 230 End 9 d3 Dwell Time 2 0 9999sec Hb 230 Rework temperature curve to set examples Lead Sn63Pb37 PTN 1 r1 1 L1 85 d1 70 r2 1 L2 150 d2 35 r3 1 L3 185 d3 ...

Page 20: ...p 185 1 1 1 1190 Reflow time 10 Sec2 2 2 2 that of lead free is approximately 217 0 0 0 0Reflow temp 220 1 1 1 1225 Reflow time 15 Sec2 2 2 2 6 No matter you click Run in the IRSOFT or Push the start switch on the control board Rework station will be autorun current program segment in the Temperature Controller So you must Select the appropriate temperature program segment in the PTN windows or Yo...

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