Acer X1160 Serie Service Manual Download Page 4

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Confidential

X1160 Family/X1260 Family

Table of Content

Chapter 1 Introduction

Highlight

1-1

Compatible Mode

1-3

Product Overview

1-5

Chapter 2 Disassembly Process

Equipment Needed & Product Overview

2-1

Disassemble Lamp Cover Module

2-2

Disassemble Lamp Module

2-2

Disassemble Top Cover Module

2-3

Disassemble Top Shielding

2-4

Disassemble Front Cover Module

2-4

Disassemble Main Board Module & Back Cover Module

2-6

Disassemble Color Wheel Module

2-8

Disassemble Engine Module

2-9

Disassemble DMD Board and DMD Chip

2-10

Disassemble Speaker Module (For X1260 Family only)

2-11

Disassemble Fan Module

& Blower Module

2-12

Disassemble Interrupt Switch Module

2-13

Disassemble Lamp Driver Module

2-14

Disassemble LVPS Module

2-15

Disassemble Bottom Cover Module

2-16

Rod Adjustment

2-17

Re-write Lamp Usage Hour

2-18

Summary of Contents for X1160 Serie

Page 1: ...260 Refresh 2008 08 25 V3 0 Add X1160Z X1160Z Refresh 2008 10 10 V4 0 Add X1260K Refresh 2008 12 12 V5 0 Add X1160P X1160PZ X1260P X1160 Family X1260 Family Copyright Dec 2008 All Rights Reserved P N 36 88T03G001 X1160 Family X1160 X1160 refresh X1160Z X1160Z refresh X1160P X1160PZ X1260 Family X1260 X1260 refresh X1260K refresh X1260P ...

Page 2: ... 88T27G001 75 89B02G001 75 89B01G001 75 89B02G001 IR SENSOR BD N A 80 87Y05G001 N A N A 80 87Y05G001 COLOR WHEEL 70 88T11GR01 70 88T35GR01 70 8BA15GR01 70 88T35GR01 70 8BA15GR01 70 88T11GR01 70 88T11GR01 70 88T35GR01 ENGINE 70 88T12GR01 70 88T37GR01 70 88T20GR01 70 89B10GR01 70 89B28GR01 MAIN BD 70 88T13GR01 70 88T36GR01 70 88T39GR01 70 88T38GR01 70 88T40GR01 70 88T21GR01 70 89B07GR01 70 89B27GR01...

Page 3: ...t your customers will appreciate the service that you offer them This manual is for technicians and people who have an electronic background Please send the product back to the distributor for repairing and do not attempt to do anything that is complex or is not mentioned in the troubleshooting Notice The information found in this manual is subject to change without prior notice Any subsequent cha...

Page 4: ... Disassemble Top Shielding 2 4 Disassemble Front Cover Module 2 4 Disassemble Main Board Module Back Cover Module 2 6 Disassemble Color Wheel Module 2 8 Disassemble Engine Module 2 9 Disassemble DMD Board and DMD Chip 2 10 Disassemble Speaker Module For X1260 Family only 2 11 Disassemble Fan Module 2 12 Disassemble Interrupt Switch Module 2 13 Disassemble Lamp Driver Module 2 14 Disassemble LVPS M...

Page 5: ...D Chip 2 25 Assemble Engine Module 2 26 Assemble Color Wheel Module 2 27 Assemble Main Board Module Back Cover Module 2 28 Assemble Front Cover Module 2 30 Assemble Top Shielding 2 31 Assemble Top Cover Module 2 32 Assemble Lamp Module 2 33 Chapter 3 Troubleshooting LED Lighting Message 3 1 Main Procedure 3 2 Beep Sound 3 3 Chapter 4 Function Test Alignment Procedure Test Equipment Needed 4 1 Serv...

Page 6: ... Procedure 5 2 USB Driver Upgrade Procedure 5 4 Firmware Upgrade Procedure 5 5 Waveform Download 5 8 Chapter 6 EDID Upgrade EDID Introduction 6 1 Equipment Needed 6 2 Setup Procedure 6 3 EDID Key In Procedure 6 4 Default Language Reset 6 5 Appendix A Exploaded Overview I Appendix B Serial Number System Definition XXIV PCBA Code Definition XXV Appendix C RS232 function command summary table I ...

Page 7: ...wer Supply Universal AC 100 240 V 50 60 Hz with PFC input 160W for Osram E20 6 Lamp normal operation for X1160 X1160 refresh X1260 X1260 refresh X1160Z X1160Z refresh 180W for Osram E20 6 Lamp normal operation for x1260k refresh X1160P X1160PZ X1260P Variant FAN speed control Depends on temperature variance 5 Keystone correction 40 degree 80 degree 6 Cooling system Advanced Air Flow One fan with s...

Page 8: ... for X1160 X1260 X1160Z 1400 1 Full White and Black Minimum Full power mode 1800 1 Full White and Black Typical Full power mode for X1160 refresh X1260 refresh X1160Z refresh 400 1 Full White and Black Minimum Full power mode 600 1 Full White and Black Typical Full power mode only for X1260K refresh 1900 1 Full White Black Minimum full power mode 2400 1 Full White Black Typical full power mode for...

Page 9: ...One RS 232 3 pin Mini din 16 Number of active dots Number of active dots 800 H x 600 V for X1160 X1160 refresh 1160Z X1160Z refresh X1160P X1160PZ Number of active dots 1024 H x 768 V for X1260 X1260 refresh X1260K refresh X1260P 17 Input signal spec Hsync Frequency 31 69 kHz for X1160 refresh X1160 X1160Z X1160Z refresh X1160P X1160PZ Hsync Frequency 31 80 kHz for X1260 refresh X1260K refresh X12...

Page 10: ...efresh X1160Z refresh 250W Max Standby 5W at AC 110V only for X1260K refresh X1160P X1160PZ X1260P 21 Color wheel 6 segments R90 Y28 G90 C28 W42 B82 for X1160 refresh X1260 refresh X1160Z refresh X1260K refresh 6 segments R85Y37G90C28W42B78 for X1160P X1160PZ X1260P 7200 rpm CW 2X 9000 rpm CW 3X PAL 50Hz 22 Lamp 160 Watt OSRAM for X1160 X1160 refresh X1260 X1260 refresh X1160Z X1160Z refresh 180 W...

Page 11: ... 832x624 75 49 70 XGA 1024x768 60 48 40 1024x768 70 56 50 1024x768 75 60 00 1024x768 85 68 70 SXGA 1152x864 70 63 80 1152x864 75 67 50 1280x1024 60 64 00 1152x864 For X1260 Family 85 77 10 1280x1024 For X1260 Family 72 77 00 1280x1024 For X1260 Family 75 80 00 QuadVGA 1280x960 60 60 00 1280x960 For X1260 Family 75 75 20 Power Mac G4 640x480 66 6 67 34 90 800x600 60 37 90 1024x768 60 48 40 1152x870...

Page 12: ...75 60 30 1280x720 60 44 80 1280x768 For X1260 Family 85 68 60 1280x800 60 49 60 1440x900 60 59 90 Compatibility Resolution V Sync Hz H Sync KHz PowerBook G4 640x480 60 31 40 640x480 66 6 67 34 90 800x600 60 37 90 1024x768 60 48 40 1152x870 75 68 70 1280x960 For X1260 Family 75 75 00 i Mac DV G3 1024x768 75 60 00 SXGA For X1260 Family 1400x1050 60 63 98 ...

Page 13: ...view Projector Outlook Front Upper side Item Description Item Description 1 Zoom ring X1160Z X1160Z refresh X1160P X1160PZ X1260 Family 5 Power button and Power Indicator LED 2 Focus ring 6 Remote controller 3 Zoom lens 7 Remote control receiver 4 Lens cap ...

Page 14: ...ngtonTM lock port 2 S Video input connector 7 RS232 connector Only for X1260 refresh X1260 X1260K refresh X1260P 3 Composite video input connector 8 Monitor loop through output connector VGA Out Only for X1260 refresh X1260 X1260K refresh X1260P 4 USB connector 9 Audio input connector Only for X1260 re fresh X1260 X1260K refresh X1260P 5 Power socket ...

Page 15: ...een display OSD menu back to the previous step for the OSD menu operation or exit the OSD menu Confirm your selection of items 5 Four directional select keys Use up down left right buttons to select items or make adjustments to your selection 6 ZOOM Zooms the projector display in or out 7 ASPECT RATIO To choose the desired aspect ratio Auto 4 3 16 9 8 KeyPad 0 9 Press 0 9 to input a password in th...

Page 16: ...e projector to the input source 11 SOURCE Press SOURCE to choose RGB Component S Video Composite and HDTV sources 12 HIDE Momentarily turns off the video Press HIDE to hide the image press again to display the image 13 Empowering key Unique Acer functions eView eTimer Management 14 FREEZE To pause the screen image ...

Page 17: ...ription Item Description 1 Power cord 5 S Video cable 2 VGA cable 6 Audio cable jack jack 3 Composite video cable 7 RS232 cable 4 USB cable Note To ensure the projector works well with your computer please make sure the timing of the display mode is compatible with the projector ...

Page 18: ... 100 240V Photo Sensor CVBS Input VGA IN Port USB Input VGA Graphics Component Video decoder TVP5147 Flash 512Mbits XDR DRAM CDCD5704 CDCDLP223 XTAL PMD1000 MP1583 CAT7106 TMP75 EEPROM 16 pair LVDS DC output 1 2V 2 5V 3 3V 5V 20MHz 20MHz 320MHz 100MHz 400MHz 8 bits FAN x 1 to 2 PWM Motor Driver DC output 1 8V Port1 Port3 Svideo Port Composite Port USB Port Main Board 24bits 10bits XTAL DMD Board D...

Page 19: ...X1160 Family X1260 Family Confidential 1 13 X1160P X1160PZ there are two fans ...

Page 20: ...X1160 Family X1260 Family Confidential 1 14 X1260 Refresh X1260 there is only one fan ...

Page 21: ...X1160 Family X1260 Family Confidential 1 15 X1260K Refresh X1260P there are two fans ...

Page 22: ...X1160 Family X1260 Family Confidential 1 16 Bottom Cover Dimension ...

Page 23: ...ipper 6 Tweezers 7 X1160 Family X1260 Family unit Before you start This process is protective level II Operators should wear electrostatic chains Note 1 If you need to replace the main board you have to get into service mode and record the lamp usage hour please refer to section 2 18 2 The disassembly and assembly process for X1160 Family X1260 Family is the same Here we take X1160 X1260 as exampl...

Page 24: ...amily X1260 Family Confidential 2 2 2 3 Disassemble Lamp Module 1 Unscrew 2 screws on the lamp module 2 2 Disassemble Lamp Cover Module 1 Unscrew 2 screws on the lamp cover module Lamp Module Lamp Cover Module ...

Page 25: ...crews on the unit base 2 Use the tweezers to scratch sharply on the both side Note You d better drop out two tenons in the back side before disassemble the top cover module As the red square And then the rest of the two tenons will be spontaneously fall As the green square Top Cover Module ...

Page 26: ... screw on front cover module Only for X1260 X1260 Refresh X1260 Refresh X1260P 2 Press four tenons to disassemble the front cover module First disassemble right side of front cover Push the top side of bottom cover to right and push the top side of the front cover to front then one tenon will be out Push the front cover to above then another tenon will be out ...

Page 27: ...X1160 Family X1260 Family Confidential 2 5 The left side of the front cover is the same as the right side Note Avoid to touch the lens when you disassemble the front cover Front Cover Module ...

Page 28: ...X1160 X1160 Refresh X1160Z X1160Z refresh X1160P X1160PZ Note there is 1 connector under the Main Board Unscrew 3 screws and 6 connectors on main board module back cover module X1260 X1260 Refresh X1260K Refresh X1260P Note there is 1 connector under the Main Board For X1160 X1160 Refresh X1160Z X1160Z refresh X1160P X1160PZ For X1260 X1260 Refresh X1260K Refresh X1260P ...

Page 29: ...Confidential 2 7 Note Speaker Cable only for X1260 X1260 Refresh X1260K Refresh X1260P Fan Cable must be fixed on Main Board by film tape to avoid to stretch into the Fan 2 Unscrew 1 screw on main board module back cover module ...

Page 30: ... lock the hex screw nut 3 Unscrew 2 4 for X1260 X1260 Refresh X1260K Refresh X1260P hex screws on main board module back cover module Main Board Module Back Cover Module For X1160 X1160 Refresh X1160Z X1160Z refresh X1160P X1160PZ For X1260 X1260 Refresh X1260K Refresh X1260P ...

Page 31: ...1260 Family Confidential 2 9 2 8 Disassemble Color Wheel Module 1 Unscrew 1 screw on Mylar 2 Unscrew 2 screws on Color Wheel Module 3 Unscrew 1 screw on Photo Sensor to disassemble Color Wheel Module and Photo Sensor ...

Page 32: ...Unscrew 2 screws on engine module to disassemble the zoom ring and zoom ring holder only for X1260Family X1160Z X1160Z refresh X1160PZ 3 Unscrew 3 screws on focus ring Focus Ring only for X1260 Family X1160Z X1160Z refresh X1160PZ Zoom Ring Holder and Zoom Ring only for X1260 Family X1160Z X1160Z refresh X1160PZ ...

Page 33: ...ard and DMD Chip 1 Unscrew 2 screws on engine module disassemble Heat Sink and DMD Board DMD chip module 2 Unlock the lockhole by Screw Bit to disassemble the DMD chip from the DMD board Note It will be unlocked if the Screw Bit turn reverse Contrary It will be locked ...

Page 34: ...efresh X1260P 1 Unscrew 1 screw and press 2 tenons to disassemble Speaker Module Press the plastic of the speaker Holder and then use the tweezers to press the tenon 2 Press two tenons to disassemble the speaker from the speaker holder Note Avoid to press the speaker with great strenth Speaker holder Speaker ...

Page 35: ... Module and Blower Module 1 Unscrew 4 screws on the fan module to disassemble Fan Module 2 Unscrew 3 screws on Blower Module and disassemble Blower Module only for X1160P X1160PZ X1260P X1260K refresh Note Avoid to press the middle of the Blower with great strength ...

Page 36: ...onnector and unscrew 1 screw and disassemble 1 film tape to disassemble interrupt switch module Note Interrupt switch cable must be pass through a dent and a aperture And use a film tape to fix the cable in the dent 2 Disassemble interrupt switch from interrupt switch holder Aperture Dent Film tape ...

Page 37: ...w 2 screws on lamp driver to lamp cable Note The lamp driver to lamp cable must be pass through two Dents As the yellow square 3 Unplug 2 connectors to disassemble 3PIN and 5PIN cable Note The 3 PIN and 5 PIN cable must be pass through a Dent As the yellow square 4 Unscrew 4 screws on lamp driver module Lamp Driver to Lamp Cable 3 PIN 5 PIN Cable Lamp Driver Module 1 3 4 2 ...

Page 38: ...16 2 15 Disassemble LVPS Module 1 Unscrew 1 ground screw As red circle 2 Unscrew 1 screw on LVPS module As yellow circle 3 Disassemble LVPS BRKT 4 Unscrew 3 screws on LVPS module As green circle 5 Disassemble LVPS module LVPS BRKT LVPS Module ...

Page 39: ...ver module 2 Disassemble 1 EMI tape 3 Disassemble the bottom cover shielding from bottom cover module 4 Press two tenons to disassemble the ROD DUCT Pull aside the iron sheet with Tweezers to disassemble the ROD DUCT Note Due to the iron sheet was out of shape so we must turn it back before assemble the ROD DUCT ...

Page 40: ...cedure adjustment Change the screen to white screen Adjust the screws by using the rod on the engine module to readjust the image adjust until the yellowish or bluish parts disappeared 3 Abnormal image inspection It should not have any abnormal color at the rim of the image by estimating through the eyes Note To avoid over adjust the rod After the opration please use the glue to fixe the screws Sc...

Page 41: ...Refresh X1260 Refresh X1160Z X1160Z Refresh X1260K Refresh X1260P is the same as X1260 1 Get into service mode press power left left menu to get into service mode 2 Use left or right key to re write the lamp hour back to previous lamp usage hour 3 Choose exit Check the lamp usage hour Re write lamp usage hour ...

Page 42: ...ential 2 20 2 19 Assemble Bottom Cover Module 1 Fasten two tenons to assemble ROD DUCT 2 Assemble the bottom cover shielding on bottom cover module 3 Stick 1 EMI tape 4 Screw 1 screw on bottom cover module ROD DUCT Bottom Cover Module ...

Page 43: ...260 Family Confidential 2 21 2 20 Assemble LVPS Module 1 Screw 3 screws on LVPS module As green circle 2 Screw 1 screw to assemble LVPS BRKT As yellow circle 3 Screw 1 ground screw As red circle LVPS BRKT LVPS Module ...

Page 44: ...PIN and 5PIN cable Note The 3 PIN and 5 PIN cable must be pass through a Dent As the yellow square 3 Plug 1 connector and screw 2 screws to assemble lamp driver to lamp cable Note The lamp driver to lamp cable must be pass through two Dents As the yellow square 4 Plug 1 connector and screw 1 screw on lamp driver module 3 PIN 5 PIN Cable Lamp Driver Holder Lamp Driver Module 4 2 3 ...

Page 45: ...le Interrupt Switch Module 1 Plug 1 connector and screw 1 screw and stick 1 film tape on interrupt switch module Note Interrupt switch cable must be pass through a dent and a aperture And use a film tape to fix the cable in the dent Aperture Dent Film tape ...

Page 46: ...tial 2 24 2 23 Assemble Fan Module 1 Screw 4 screws to assemble the Fan Module Note Avoid to press the middle of the Blower with great strength 2 Screw 3 screws to assemble the Blower Module only for X1160P X1160PZ X1260P X1260K refresh ...

Page 47: ...r Module For X1260 X1260 Refresh X1260K Refresh X1260P 1 Fasten two tenons to assemble the speaker on the speaker holder Note Avoid to press the speaker with great strenth 2 Fasten 2 tenons as the red square and screw 1 as red circle screw to assemble Speaker Module ...

Page 48: ...ard and DMD Chip 1 Lock the lockhole by Screw Bit to assemble the DMD board on the DMD chip Note It will be locked if the Screw Bit turn obverse 2 Assemble all components of DMD parts 3 Screw 2 screws on engine module assemble Heat Sink and DMD Board DMD chip module ...

Page 49: ...ew 2 screws on engine module to assemble the zoom ring and zoom ring holder only for X1260 Family X1160Z X1160Z refresh X1160PZ 2 Screw 4 screws to assemble the engine module only for X1260 Family X1160Z X1160Z refresh X1160PZ Zoom Ring Holder and Zoom Ring only for X1260 Family X1160Z X1160Z refresh X1160PZ ...

Page 50: ...1260 Family Confidential 2 28 2 27 Assemble Color Wheel Module 1 Screw 1 screw to assemble the photo sensor on color wheel module 2 Screw 2 screws to assemble color wheel module 3 Screw 1 screw to assemble the mylar ...

Page 51: ...1 Screw 2 4 for X1260 X1260 Refresh X1260K Refresh X1260P hex screws to assemble main board module back cover module 2 Screw 1 screw on main board module back cover module Back Cover Module For X1160 X1160 Refresh X1160Z X1160Z Refresh X1160P X1160PZ For X1260 X1260 Refresh X1260K Refresh X1260P ...

Page 52: ...to assemble main board module back cover module X1160 X1160 Refresh X1160Z X1160Z Refresh X1160P X1160PZ Note there is 1 connector under main board Screw 3 screws and 6 connectors to assemblen main board module back cover module X1260 X1260 Refresh X1260P X1265K Refresh Note Speaker Cable only for X1260 Fan Cable must be fixed on Main Board by film tape to avoid to stretch into the Fan Note there ...

Page 53: ...mble Front Cover Module 1 Fasten four tenons to assemble the front cover module First assemble the left side of the front cover Fasten one tenon on bottom side then fasten the tenon on top side of the bottom cover Assemble the right side of the front cover as the left side ...

Page 54: ...ential 2 32 Note Avoid touching lens when disassemble the front cover 2 Screw 1 screw on front cover module for X1260 X1260 Refresh X1260K Refresh X1260P 2 30 Assemble Top Shielding 1 Screw 7 screws on the top shielding Top Shielding ...

Page 55: ...X1160 Family X1260 Family Confidential 2 33 2 31 Assemble Top Cover Module 1 Assemble the top cover module on the model 2 Screw 2 screws on the unit base Top Cover Module ...

Page 56: ... 34 2 32 Assemble Lamp Module 1 Assemble the lamp module on the model 2 Screw 2 screws on the lamp module Lamp Module 2 33 Assemble Lamp Cover Module 1 Assemble the lamp cover module 2 Screw 2 screws on the lamp cover module Lamp Cover Module ...

Page 57: ...retry Quick Flashing Power off Cooling state Quick Flashing Power button OFF Cooling completed Standby Mode V Error Thermal Failure Quick Flashing RED and Steady BLUE by returns Error Fan lock Quick Flashing RED and Steady BLUE by returns Error Lamp breakdown Quick Flashing BLUE and Steady RED by returns Error Color Wheel fail Quick Flashing BLUE and Steady RED by returns V Light on Light off ...

Page 58: ...d 2 Auto Shut Down Check Power LED status a Quick Flashing RED and Steady BLUE by returns Check Fan b Quick Flashing BLUE and Steady RED by returns Check Lamp Check Lamp driver c Color Wheel Check Color Wheel Check Photo Sensor 3 No Image Ensure the Signal Cable and Source work If you connect multiple sources at the same time use the Source button swtich Ensure all connectors are securely connecte...

Page 59: ...Fan Module 6 Line Bar Line Defect Check if the Main Board and the DMD Board are assembled properly Check Main Board Check DMD Board Check DMD Chip 7 Image Flicker Do Reset All data of the OSD Menu Ensure that the signal cables and source are work as well Check Lamp Module Check Color Wheel Check DMD Board Check Main Board 8 Color Abnormal Do Reset All data of the OSD Menu Adjust Color Wheel Index ...

Page 60: ...irt Ensure the projection lens is clean Clean DMD Chip and Engine Module Check DMD Chip Check Engine Module 11 Garbage Image Ensure that the signal cables and source work as well Check Main Board Check DMD Board 12 Remote Control Control Panel Failed Remote Control a Check Battery b Check Remote Controller c IR receiver d Check Main Board e Check IR Board for refresh models Control Panel a Check P...

Page 61: ...versal Password is which was printed on the Security Card This password is a back door of Administrator Password which will be accepted by projector anytime How to get the Universal Password 1 Click the AcerSNID 2 Input SNID number SNID number is on the Security Card 3 Click Calculate Then the Universal Password will ap pear ...

Page 62: ... off projector after 5 cycles Close lens cap while projector is operat ing for the model with sliding lens cover only 2 x So 0 1s Off 0 1s periodically per 3 seconds Totally 5 cycles Turn off projector after 5 cycles Power off power button pressed twice So 0 3s Fan lock So 0 1s periodically per second Overheat 2 x So 0 1s Off 0 1s periodically per sec ond Lamp error 3 x So 0 1s Off 0 1s periodical...

Page 63: ...r changing parts check the information below 4 2 Service Mode 1 Turn on the projector and input the signal 2 Do the following actions sequentially to enter service mode menu 1 Press Power Left Left Menu 2 Service mode will be shown 3 After confirming the configuration press Exit to exit 4 3 OSD Reset 1 After final QC step we have to erase all saved change again and resotre the OSD default setting ...

Page 64: ...s Enter Burn In Mode Cycle setting is based on the defect symptoms ie If it is NFF the run in time is 4 hours You have to set the lamp on for 50 min and lamp off for 10 min for 4 cycles Press power left left Menu Choose Burn In Test enter Lamp On Min Press right key to adjust the time 50 Lamp Off Min Press right key to adjust the time 10 Set burn in cycle Press right key to adjust the cycle After ...

Page 65: ...ur Usage v Reset Default Language for refresh models and X1160P X1160PZ X1260P v v v Rod Adjust v Waveform Download for refresh models and X1160P X1160PZ X1260P v 4 6 PC MODE NOTE Test Signal analog 800 x600 60Hz X1160 family analog1024x7 68 60Hz X1260 family Take X1260 for example 1 Frequency and tracking boundry Procedure Test equipment video generator Test signal analog 1024 x 768 60Hz Test Pat...

Page 66: ...me Criteria If there is noise on the screen the product is considered as failure product If there is noise on the screen use auto or manual frequency function or tracking func tion to adjust the screen The PC mode functionally sure be workable include support format with frequency and auto detected functional will be workable 2 Light Leak Procedure Test equipment video generator Test signal analog...

Page 67: ...ure Test equipment video generator Test signal analog 1024x768 60Hz Test Pattern full black Inspection item Bright pixel check Note Frame dimension under operative zone1 inch Criteria Bright pixel is unacceptable Ref Defect specification table Note The defect criteria follows TI specification 5 Dead Pixel Dark pixel Procedure Test equipment video generator Test signal analog 1024x768 60Hz Test Pat...

Page 68: ...re Test equipment video generator Test signal DVI HDMI 720p 1080i Test Pattern Master In focus II or SMPTE RP 133 Please refer to 4 2 to get into service mode Use 720P 1080i signal master pattern to do HDTV test Color cannot discolor to purple and blue Inspection item Check if each color level is well functioned color saturations Criteria Screen appears normal It should not have any abnormal condi...

Page 69: ...YPbPr calibration should be done as well 1 Test signal 480P 2 Test Pattern SMPTE BAR Note 1 Calibration pattern should be in full screen mode 2 Please refer to 4 2 Guide to get into Service Mode and OSD Reset 3 Choose and access YPbPr Calibration for correction in service mode Choose menu to leave the service mode after all Check pattern Test signal 480P Test pattern In focus II or 64 grey RGBW Af...

Page 70: ...e up Black down Note 1 Caibration pattern should be in fill screen mode 2 Please refer to 4 2 Guide to get into Service Mode and OSD Reset 3 Choose and access PC Calibration for cor rection in service mode Choose menu to leave the service mode after all Check pattern Test signal analog 1024 x 768 60Hz Test pattern In focus II or 64 grey RGBW After finishing ADC adjustment check 64 gray RGBW patter...

Page 71: ... Unstable pixel dots Any pattern A B 1 4 Adjacent dark pixel dots Any pattern A B 0 5 Dark blemish Dirty Blue 60 pattern A B 4 diameter 1 2 inch 6 Bright blemish Dirty Gray 10 pattern A B 4 diameter 1 2 inch 7 Bright dots on frame Black pattern 2 4 8 Video Performance 1 CVBS Procedure Test equipment DVD player Test signal CVBS Inspection item Video performance test Inspection Distance 1 8M 2 5M Cr...

Page 72: ...s 3 HDTV Component Procedure Test equipment DVD player Test signal Ycbcr YPbPr Inspection item HDTV performance test Inspection Distance 1 8M 2 5M Criteria Check any abnormal color line distortion or any noise on the screen Check the sound from speakers 4 Audio Test for X1260 Refresh X1260 X1260K RefreshX1260P Procedure Test equipment DVD player Test signal CVBS Inspection item Audio performance t...

Page 73: ...measurement 1 Test equipment Procedure Test equipment vedio generator Test signal analog 1024x768 60Hz 2 Brightness Procedure Full white pattern Use CL100 to measure brightness values of P1 P9 Follow the brightness formula to calculate brightness values Brightness Formula Avg P1 P9 x1 1m2 Criteria 800 lumens for X1160 X1260 X1160Z 900 lumens for X1160 refresh X1260 refresh X1160Z refresh X1260K re...

Page 74: ...400 1 X1160 Refresh X1260 Refresh X1160Z Refresh 400 1 only for X1260K Refresh 1900 1 for X1160P X1160PZ X1260P 4 Uniformity Procedure Full white pattern Use CL100 to measure brightness values of P1 P9 see image full white Follow the Uniformity formula to calculate average values ANSI Uniformity Avg P1 P3 P7 P9 P5 Criteria 65 4 10 Others 1 Functional Inspection Keypad button All keypad buttons mus...

Page 75: ...ble 2 Check points for exterior and print pattern Check item Check point Text Pattern missing letters pattern or blurry prints are unacceptable Exterior dirt scrape water ripples and uneven color are unacceptable Buttons stuck buttons are unacceptable Focus ring Focus ring is functioning smoothly Logo missing logo missing prints and blurry prints are unacceptable Screw All screw sure be fixed and ...

Page 76: ...re Upgrade 5 1 Equipment Needed Software DDP 2230 USB DLP Composer Firmware Library file library file has to put in PC and set right path in step of 5 4 4 Firmware Upgrade Procedure Hardware Projector Power cord 42 53506G002 USB Cable 42 87304G001 PC or Laptop ...

Page 77: ...LP Composer Lite Setup Procedure 1 Choose DLP Composer Lite V7 1 Setup Program 2 Click Next button 3 Read License Agreement Choose I accept and agree to be bound by all the terms and conditions of this License Agreement 4 Click Next 5 Click Next 4 3 ...

Page 78: ...X1160 Family X1260 Family Confidential 5 3 6 Click Next 7 Click Next 8 Writing system registry values 9 Click Finish ...

Page 79: ... port and projector USB port by USB Cable 2 Execute Program 1 Found new hardware wiszard will be appearred on the screen 2 Select Install the software automatically Recommended 3 Then click Next 3 Finish Click Finish to end the installation Note If you have installed the USB driver there is no need to perform this action 2 3 ...

Page 80: ...on Power and plug in Power Cord Once the Power LED lights on Blue Red at the same time Connect the projector and PC by USB cable Note The system fan and the light will not operate 2 Execute the DLP ComposeTM file 3 Click edit and perferences 4 Click Library The library path located in the default installation directory E Program Files DLP Composer Lite 7 1 library v7 1 0330 Note If not press Brows...

Page 81: ... Choose Flash Loader Click Browse to search the firmware file 7 Select the item skip Boot Loader Area select 16KB Click Reset Bus to erase the flash memory 8 If the firmware is ready click start download to process the firmware upgrade Click Yes to erase the flash memory X1160 X1160 X1160 A03 07091754 img ...

Page 82: ...nit return to stand by status The LED Power lights on and appears Red Unplug USB cable and Power Cord and replug Power cable 10 Restart the unit and get into the service mode to check the firmware version To get into service mode please refer to Chapter 4 Funcation Test and Alignment Procedure ...

Page 83: ...the Power Cord Note At this moment Power LED flash in blue and red about 2 seconds until Power LED flash in blue only for 2 seconds please release the power botton 2 After flashing LED is in steady condition and you can judge the actions as the following table Power LED status Result Red OK Blue Red It will light on red only after 10 seconds Fail ...

Page 84: ... strings for the monitor name and serial number The information is stored in the display and is used to communicate with the system through a Display Data Channel DDC which sites between the display device and the PC graphics adapter The system uses this information for configuration purposes so the monitor and system can work together Note If a display device has digital input ports like DVI or H...

Page 85: ...Software EDID Program Generic V0 51 EDID File ini Hardware Projector Generic Fixture 80 58704 001 for EDID Key in Fixture JP3 must be closed Power cord 42 53506G002 RS 232 Cable pin to pin F M Monitor PC VGA cable 42 00201G001 Power adapter for fixture 47 57702G001 ...

Page 86: ... EDID to execute EDID program 2 Choose model 1 In the port selection bar please choose the port that you use ie if you use COM1 choose COM1 in the port selection 2 Click Model 3 Choose the EDID that responses to the model that you choose 6 3 Setup Procedure 1 Connect all ports Power adapter to fixture JP1 Fixture P1 to PC COM1 Port Fixture P2 to Projector analog port To Analog Port RS232 Cable JP1...

Page 87: ...Source Select make a check in Analog 3 Click Program 4 Change the cable to Analog Message box appears on the screen then click OK 5 When the EDID program for VGA is completed a message OK will appear on the screen 6 1 In the Read item select Analog and Trans 2 Please press Read button 7 EDID Informations will show the result ...

Page 88: ...for 2 seconds please release the power button 2 After flashing LED is in steady condition and you can judge the actions as the following table Note if fail please do the actions as above steps 1 2 S N General rule Use the last 1 digit code as red word for language information Language Code F Default Language 1 English 2 Thailand 3 Japan 4 TC 5 SC 6 Russian 7 Germany 8 Hungarian Power LED status Re...

Page 89: ...X1160 Family X1260 Family Confidential I Appendix A Assy Lamp Module X1160 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 90: ... LOCK SCREW PAN MECH M3 8 5 3 5 Ni 6 51 88T12G001 A LAMP BOTTOM X1160 7 23 88T15G001 A OSRAM P VIP 150 180 1 0 E20 6 8 61 88T01G001 A LAMP HOLDE OSRAM E206 X1160 9 61 88T10G001 A LAMP LIGHT CUT AL X1160 10 61 88T11G001 A LAMP LEFT MESH X1160 11 23 87M10G001 A UV IR 24 25 2mm 5 5mm cut UNAXIS 12 61 86808G001 A LAMP CHANGER HANDLE SUS DP725 13 61 83F12G001 A LAMP CLAMP SUS301 t 0 3 HD72 14 61 83M17G...

Page 91: ...ER X1160 2 61 88T16G001 A SHIELDING MAIN BD X1160 3 80 88T01G001 A03 PCBA MAIN BOARD FOR X1160 4 85 005AGG075 A SCREW HEX I O 4 40 H5 L7 5 Ni NYLOK 5 85 1A123G060 A SCREW PAN MECH M3 6 NI 6 41 88T02G001 A EMI GASKET L180 W4 H1 7 41 82G03G001 A EMI GASKET USB CONNECTOR EP719 8 86 0A123G024 A HEX NUT M3 0 5P L2 4 Ni 1 2 3 4 5 6 7 8 ...

Page 92: ...X1160 Family X1260 Family Confidential IV ASSY ENGINE MODULE X1160 ...

Page 93: ... A ASSY ENGINE BOTTOM MODULE X1160 12 23 88N20G001 A YO CONDENSER1 FOR X15 13 23 88N20G011 A YO CONDENSER2 FOR X15 14 23 88N06G002 A PRODISC X15 PLASTIC RELAY LENS 15 41 85W05G001 A EMI GASKET W8 H8 L45 16 85 4A826G118 A STEP SCREW FOR TYPEX DMD M2 6 11 8mm X15 V 17 61 88N03G001 A DMD HEAT SINK AL1070 X15 18 52 88N03G001 A HEAT SINK RUBBER X15 19 80 88T02G001 A03 PCBA DMD BOARD FOR XD1130 20 52 87...

Page 94: ...ription Parts Supply 1 51 88N01G001 A ENGINE BOTTOM COVER PC945 X15 2 23 88N02G001 A YO MIRROR1 FOR X15 3 61 88N11G001 A MIRROR SPRING SUS301 X15 4 52 88N05G001 A RELAY RUBBER X15 5 52 85808G001 A PORON LENS BLACK XB31 ASSY ENGINE BOTTOM MODULE X1160 1 2 3 5 4 ...

Page 95: ...ts Supply 1 75 88T03G001 A ASSY TOP COVER X1160 2 70 88T01G001 A ASSY BOTTOM HOUSING MODULE X1160 3 85 1A323G080 A SCREW PAN MECH M3 8 BLACK GREEN 4 70 88T02G001 A ASSY LAMP MODULE X1160 5 51 88T05G001 A LAMP COVER X1160 6 61 00061G001 A LOCK SCREW PAN MECH M3 8 5 3 5 Ni 1 2 3 4 5 6 ...

Page 96: ...X1160 Family X1260 Family Confidential VIII ASSY BOTTOM HOUSING MODULE X1160 ...

Page 97: ... 88T12GR01 ASSY ENGINE MODULE X1160 SERVI 6 70 88T05G001 A ASSY ENGINE MODULE X1160 7 70 88T03G001 A ASSYMAIN BD MODULE X1160 8 70 88T06G001 A ASSY FAN SHIELDING X1160 9 85 1A326G060 A SCREW PAN HEAD MECH M2 6 6 BLACK 10 70 88T04G001 A ASSY LAMP DRIVER MODULE X1160 11 61 88T02G001 A SHELDING TOP COVET X1160 12 41 85A01G001 A EMI GASKET 10 27 20 13 41 88T01G001 A EMI q L85 W20 14 42 00454G001 A W A...

Page 98: ...X1160 Family X1260 Family Confidential X ASSY LAMP DRIVER MODULE X1160 1 2 3 5 6 4 7 8 9 ...

Page 99: ...G060 A SCREW PAN MECH M3 6 NI 4 85 3A122G040 A SCREW CAP MECH M2 4 Ni 5 42 00422G001 A W A 5P 150mm LAMP DRIVER TO MB X1160 V 6 42 81G01G001 A CABLE W A 2P 20 160mm LAPS TO BALLAST PD120 V 7 42 85F01G001 A CABLE W A 2P 22 160mm LAMP DRIVER TO LAMP EP1690 8 75 88T05G001 A ASSY INTERRUPT SWITCH MODULE XD1130 V 9 51 88N25G001 A I N T E R L O C K S W I T C H H O L D E R P C MN3600H EP721 ...

Page 100: ...X1160 Family X1260 Family Confidential XII ASSY COLOR WHEEL MODULE X1160 1 2 6 3 4 5 ...

Page 101: ...19G001 A YO NA32R CW R90Y28G90C28W42B82 FOR X15 2 80 87Y04G001 A PCBA PHOTO SENSOR BOARD FOR PD7280 V 3 85 1A126G040 A SCREW PAN MECH M2 6 4 Ni 4 61 83628G001 A COLOR WHEEL SHOULDER SCREW EzPro755 5 52 83615G001 A COLOR WHEEL DISC RUBBER EzPro755 6 61 88N10G001 A COLOR WHEEL HOLDER SECC X15 ...

Page 102: ...1 A SHIELDING MAIN BD X1160 70 88T33GR01 ASSY MAIN BOARD MODULE X1160 V 3 80 89B01G001 A03 PCBA MAIN BOARD FOR X1260 4 85 005AGG075 A SCREW HEX I O 4 40 H5 L7 5 Ni NYLOK 5 85 1A123G060 A SCREW PAN MECH M3 6 NI 6 41 88T02G001 A EMI GASKET L180 W4 H1 7 41 82G03G001 A EMI GASKET USB CONNECTOR EP719 8 86 0A123G024 A HEX NUT M3 0 5P L2 4 Ni 1 2 3 4 5 6 7 8 ...

Page 103: ...X1160 Family X1260 Family Confidential XV ASSY ENGINE MODULE X1260 ...

Page 104: ...0 12 23 88N20G001 A YO CONDENSER1 FOR X15 13 23 88N20G011 A YO CONDENSER2 FOR X15 14 23 88N06G002 A PRODISC X15 PLASTIC RELAY LENS 15 41 85W05G001 A EMI GASKET W8 H8 L45 16 85 4A826G118 A STEP SCREW FOR TYPEX DMD M2 6 11 8mm X15 17 61 88N03G001 A DMD HEAT SINK AL1070 X15 18 52 88N03G001 A HEAT SINK RUBBER X15 19 80 88T02G001 A03 PCBA DMD BOARD FOR XD1130 V 20 52 87J01G001 A DMD THERMAL PAD 25 17 0...

Page 105: ...s Supply 1 75 88T03G001 A ASSY TOP COVER X1160 V 2 70 89B04G001 A ASSY BOTTOM HOUSING MODULE X1260 3 85 1A323G080 A SCREW PAN MECH M3 8 BLACK GREEN 4 70 88T02G001 A ASSY LAMP MODULE X1160 5 51 88T05G001 A LAMP COVER X1160 6 61 00061G001 A LOCK SCREW PAN MECH M3 8 5 3 5 Ni 1 2 3 4 5 6 ...

Page 106: ...X1160 Family X1260 Family Confidential XVIII ASSY BOTTOM HOUSING MODULE X1260 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 4 4 4 9 ...

Page 107: ...06G001 A ASSYMAIN BD MODULE X1260 8 70 88T06G001 A ASSY FAN SHIELDING X1160 9 85 1A326G060 A SCREW PAN HEAD MECH M2 6 6 BLACK 70 88T22GR01 ASSY LAMP DRIVER MODULE X1160Z V 10 70 88T04G001 A ASSY LAMP DRIVER MODULE X1160 11 61 88T02G001 A SHELDING TOP COVET X1160 12 41 85A01G001 A EMI GASKET 10 27 20 13 41 88T01G001 A EMI q L85 W20 14 42 00454G001 A W A 8P 120mm MB TO LVPS X1160 V 15 85 1C224G050 A...

Page 108: ...ctor EYJ5901001 742 00000 59 10 1 2 3 4 5 1 EYJ5901001 Part Number excluded dot 2 742 Week Code ex 2007 7 forty two weeks of the year 42 3 00000 Serial Numbers 4 59 Manufacturing Code 5 10 Projector Version EX EYJ5901001742000005910 This label represents the serial number for X1260 It is produced for Europe at CPC on forty two week of 2007 Its serial code is 00000 ...

Page 109: ...t Number excluded dot 2 819 Week Code ex 2008 8 nineteen weeks of the year 19 3 00000 Serial Numbers 4 59 Manufacturing Code 5 2 Projector Version 1 Default Language Information EX EYJ7201007819000005921 This label represents the serial number for X1260 refresh It is produced for Europe at CPC on nineteen week of 2008 Its serial code is 00000 Note About the discrimination between refresh model and...

Page 110: ...60 Family X1260 Family Confidential XXV III PCBA Code Definition PCBA Code for Projector A B XXX XXXXXXXXX CC XXX EEEE 1 2 3 4 5 6 7 1 ID 2 Vendor Code 3 Firmware Version 4 P N 5 Revision 6 Date Code 7 S N ...

Page 111: ...9 0 IR 010 Down 10 0 IR 011 Right 11 0 IR 012 Left 12 0 IR 014 Re Sync 13 0 IR 015 Source Analog RGB for D sub 14 0 IR 018 Source S Video 15 0 IR 019 Source Composite Video 16 0 IR 020 Source Component Video 17 0 IR 021 Aspect ratio 16 9 18 0 IR 022 Aspect ratio 4 3 19 0 IR 023 Volume 20 0 IR 024 Volume 21 0 IR 025 Brightness 22 0 IR 026 Contrast 23 0 IR 027 Color Temperature 24 0 IR 030 Hide No C...

Page 112: ...ion adjustment 27 0 IR 033 Video Hue adjustment 28 0 IR 034 Video Sharpness adjustment 29 0 IR 035 Query Model name 30 0 IR 036 Query Native display resolution 31 0 IR 037 Query company name 32 0 IR 041 Aspect ratio 1 1 33 0 IR 042 Keystone Up 34 0 IR 043 Keystone Down 35 0 IR 046 Zoom 36 0 IR 047 e Key 37 0 IR 050 Source HDMI ...

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