AccuTemp EGD Series S/N 7547 Installation & Owner'S Manual Download Page 34

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Accu-Steam™ Installation and Owners Manial

MP5004-1202

PAGE 33

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ITEM NUMBER

PART NUMBER

DESCRIPTION

AT2A-3243-1

ASSY, EG CONTROL PANEL WELDMENT

AT0E-3336-1

OPERATOR, AB ROTARY SWITCH

AT0E-3339-1

MOUNTING LATCH

AT0E-3338-1

CONTACT BLOCK

AT0E-2559-7

TEMPERATURE CONTROLLER

AT0E-1455-2

KNOB FOR D SHAFT

AT0E-1800-4

INDICATOR LAMP GRN NEON 250V

AT0E-1800-5

INDICATOR LAMP RED NEON 250V

AT0E-2715-3

OVERLAY CONTROL PANEL

AT2A-3283-1

ASSY, WIRE HARNESS

AT2G-1026

GASKET CONTROL PANEL, EG

AT0F-3371-1

NUT, ROTARY SHAFT SEAL

AT2A-3189 - ASSEMBLY, ELECTRIC CONTROL PANEL

Summary of Contents for EGD Series S/N 7547

Page 1: ...AccuTemp Products Inc 8415 North Clinton Park Fort Wayne IN 46825 800 210 5907 accutemp net MP5004 1202 ELECTRIC GRIDDLE INSTALLATION OWNERS MANUAL Serial Number Model Install Date ...

Page 2: ... 7 Specification Model EGF 8 9 Specification Model EGD 10 Introduction 11 Installation Model EGF 12 14 Installation Model EGD 15 21 Operation 22 23 Cleaning 24 26 Service and Troubleshooting 27 29 Parts Commercial 30 34 Parts Military 35 40 Model EGF Schematics 41 45 Model EGD Schematics 46 48 Warranty 49 This manual is for AccuSteam Griddles Starting with Model EGD Series S N 7547 Model EGF Serie...

Page 3: ...hat came with the 1 appliance Complete the startup checklist on page 2 of this manual 2 Mail fax or email the warranty registration card and startup form to AccuTemp 3 If you have any questions please contact our technical service group They are available 7 days a week from 7 00 am to 7 00 pm EST 800 480 0415 Toll Free 260 469 3040 Office 260 469 3045 Fax service accutemp net email www accutemp ne...

Page 4: ... 0 2 65 0 915 0 2 65 15 3 0 9 08 0 9 773 68 19 655 6 7867 8 86 5 9 6 81 3 9 8 47 8 8 0 8469 9 15 6 6 9 15 88 0 8464 89 81 1 644 5 9 7 019 0 2 6 319 9 6473 5 8 9 8 5 5 8 6 8 7 684 4 9 133 6 6473 5 688 3 0 5 1 0 8 68 4 13 6 0 47 051 3 8 1 7 8 4 5 68 7 4 5 19 199 47 86 9 5 5 051 3 8 1 7 68 0 315 65 82 8 68 5 065 8 1 6 89 9 2 4 7 4 ...

Page 5: ...16 05 Page Change Added pages ii and 24 27 Modified pages 4 8 and 19 23 Renumbered pages as necessary _______________________________________________________________________ Current revision C Prior revision B Date 10 12 05 Date 10 7 05 Page Change Added page iii Modified pages iv 19 27 Renumbered page iv _______________________________________________________________________ Current revision D Pr...

Page 6: ...22 24 33 and 34 _______________________________________________________________________ Current revision MP5004 0811 Prior revision D Date 12 29 05 Date 11 10 05 Page Change Added page ii Modified pages 18 19 22 24 33 and 34 Current revision MP5004 1412 Prior revision MP5004 0811 Date 02 14 2012 Date 11 10 05 Page Change Numeric Page Numbers all pages All Pages Modified for Engineering Changes ...

Page 7: ... the operation or maintenance of the equipment SAFETY WARNINGS SYMBOL DEFINITIONS Symbols are used to attract your attention to possible dangers They are only effective if the operator uses proper accident prevention measures Some of the symbols are boxed text while other maybe just picture icons Please give this information the respect they deserve for safe operation WARNING TEXT BOXES Below are ...

Page 8: ... Below are definitions of symbol icons used in this manual ALERT Notifies the reader of an important message warning usually a safety related message INFORMATION Notifies the reader of important information that may or may not be safety related EARTH GROUND DANGEROUS VOLTAGE CAUTION HOT SURFACE ...

Page 9: ... n a n a n a n a 240 3 Amp Load 39 58 39 58 34 28 34 28 34 28 34 28 440 3 Amp Load 17 1 17 1 25 25 25 25 480 3 Amp Load 15 41 15 41 22 87 22 87 22 87 22 87 Unit Width A 24 25 616 24 25 616 36 25 921 36 25 921 48 25 1226 48 25 1226 Unit Depth D 33 125 841 28 125 714 33 125 841 28 125 714 33 125 841 28 125 714 Cooking Surface Width B 23 875 606 23 875 606 35 875 911 35 875 911 47 875 1216 47 875 121...

Page 10: ...ing Surface Width B 23 875 606 23 875 606 35 875 911 35 875 911 47 875 1216 47 875 1216 Cooking Surface Depth C 28 375 721 23 375 594 28 375 721 23 375 594 28 375 721 23 375 594 Depth to Front Leg E 3 188 81 5 688 144 3 188 81 5 688 144 3 188 81 5 688 144 Effective Cooking Area 677 sq in 558 sq in 1017 sq in 838 sq in 1358 sq in 1119 sq in Grease Pan Capacity 1 5 gal 1 5 gal 2 gal 2 gal 2 gal 2 ga...

Page 11: ...6 240 3 Amp Load 34 28 34 28 440 3 Amp Load 21 21 480 3 Amp Load 17 14 17 14 Unit Width A 36 5 927 49 1245 Unit Depth D 29 5 749 29 5 749 Cooking Surface Width B 34 864 46 5 1181 Cooking Surface Depth C 23 5 597 23 5 597 Effective Cooking Area 799 sq in 20295 sq mm 1093 sq in 27762 sq mm Rough Opening Griddle 35 5 x 28 5 902 x 724 47 75 x 28 5 1213 x 724 Rough Opening Control Panel 33 75 x 4 875 8...

Page 12: ...led vessel never to be opened again The griddle steam chamber requires no water or maintenance A thermowell for a temperature sensor to sense temperature and a thermowell for the overtemp safety shutdown system are also welded into the griddle steam chamber At temperatures below 212 F 100 C the chamber is actually in a vacuum similar to that of a canning jar At temperatures above 212 F 100 C the c...

Page 13: ...Accu Steam Installation and Owners Manial MP5004 1202 PAGE 12 ELECTRIC TABLE TOP STAND model egF SERIES INstallation instructions ...

Page 14: ...sters of each of the griddle legs This will keep the griddle from sliding on the counter top under normal use Once the rubber foot tips have been installed adjust the four foot adjusters up or down as needed to level the griddle ACCUTEMP STAND If on an AccuTemp stand with casters ensure that the floor surface is level and place the two locking casters to the on position and follow the leveling ins...

Page 15: ...rd and the appropriate UL listed plug Please note that the plug is rated for 250VAC This plug is commonly used for both 208VAC and 240VAC installations Make sure that the voltage at your supply receptacle is within 10 of the voltage listed on the griddle data plate Connection to any other voltage may cause damage to components in the griddle and damage of this type is not covered under warranty GR...

Page 16: ...iance from the skid and move into the final destination warning any in field modifications made without written authorization from AccuTemp will void all warranties NOTE The appliance must be installed in accordance with the following building codes USA National Electrical Code ANSI NFPA 70 state and local codes International Plumbing Codes 2003 ICC or Uniform Plumbling Code 2003 IAMPO Canada Elec...

Page 17: ...el indicating the model number phase voltage current wattage and UL information is located on the bottom cover of the unit Counter designs that have an L arrangement such that the shortest part of the L is to the left may require a Right Hand Control Panel option A counter design that has an L arrangement such that the shortest part of the L is to the right may require a Left Hand Control Panel op...

Page 18: ...ctrical requirements are listed on the data plate located on the Bottom of the Control Box near the front The EGD Series griddles are supplied with a 5ft 1 52m cord Make sure that the voltage at your supply is within 10 of the voltage listed on the griddle data plate Connection to any other voltage may cause damage to components in the griddle and damage of this type is not covered under warranty ...

Page 19: ...rs square 2 Phillips screw driver Channel lock pliers inch box open wrench 3 8 inch nut driver 3 8 inch electric or cordless drill 25 drill bit 3 8 inch drill bit Saber saw with metal cutting blades Permanent marking pen preferably a Sharpie fine point 4 inch grinder If replacing an existing competitors griddle it is recommend to use a 4 inch grinder to clean off any welds welded on brackets or fr...

Page 20: ...ges 4 Determine the location and orientation for the griddle and control panel modules Mark the centerline on the countertop for the griddle module using a Carpenter s square See Figure 2 for the countertop and control panel layouts Continue the centerline to the control panel module mounting surface Accurate centerline alignment of the countertop and control panel modules is critical to ensure th...

Page 21: ...uts to ensure adequate sealing between the new griddle and the counter top surface and between the control panel and the front surface of the counter 7 Drill the mounting holes in the face of the counter using a 25 drill bit Drill the first set of holes and locate the remaining holes using the control panel as a template 8 Use a lifting device if possible to raise the griddle module above the coun...

Page 22: ...r bead of the aluminized silicone sealant around the griddle module mounting flange onto the counter top Use a gloved finger to wipe the sealant into a fillet shape 15 Install the interconnect cable between the control panel module and the control box mounted on the bottom side of the griddle see drawing AT2A 3044 sheet 6 16 Set the on off switch to the off position and set the temperature control...

Page 23: ...Accu Steam Installation and Owners Manial MP5004 1202 PAGE 22 OPERATION model egd EGF ...

Page 24: ... Turn On switch to the On position and set the thermostat to the desired temperature The griddle will increase its surface temperature at an average rate of 15 F 8 C per minute It takes approximately 22 minutes to raise the griddle from room temperature to its maximum temperature of 400 F 204 C The griddle will be preheated when the Heat light starts to cycle on and off Please use caution as tempe...

Page 25: ...Place temperature surface probe in the center in the first 1 3 of cooking surface between the weld stud dimples 3 Allow griddle to heat to initial setting 4 Increase thermostat setting to 300ºF 5 Allow griddle to cycle twice 6 For Surface Temperature Checks Only Place Temperature Surface Probe and Record Temperatures according to the following chart 7 Temperatures Shall Be Within 5º Of Each Other ...

Page 26: ...Accu Steam Installation and Owners Manial MP5004 1202 PAGE 25 CLEANING model egd EGF ...

Page 27: ...s the Scotch Brite polishing pads quick clean liquid pad holder and squeegee Clean up is very easy using these tools with the quick clean liquid water ice or combinations of these liquids Seasoning the griddle after the daily cleaning is recommended Caution If the cooking surface of the appliance has standing grease and the griddle is at a high temperature using water or ice can cause the grease t...

Page 28: ...Accu Steam Installation and Owners Manial MP5004 1202 PAGE 27 SERVICE TROUBLESHOOTING model egd EGF ...

Page 29: ...level front to back and side to side Verify the surface temperature with an accurate surface probe thermometer Use of an infrared thermometer will not give an accurate reading of the griddle surface temperatures Unit will not turn off This system which is extremely rare indicates a serious control malfunction Turn off the griddle s electrical supply at the source SERVICE AND TROUBLESHOOTING Use of...

Page 30: ...2 Be prepared to complete a few simple tasks to help evaluate the problem 3 If the problem requires service at the location the AccuTemp Technical Service group will 4 dispatch the nearest authorized service agent NOTE Service should be completed by Accutemp authorized service groups Service completed by unauthorized groups will void all factory warranties NOTE AccuTemp Technical Service group mus...

Page 31: ...Accu Steam Installation and Owners Manial MP5004 1202 PAGE 30 PARTS COMMERCIAL ...

Page 32: ...OSTAT 10 AT0E 3339 1 MOUNTING LATCH 11 AT0E 3338 1 CONTACT BLOCK 12 AT0A 2876 1 MDR WITH TERMINALS 13 AT0F 2777 31030 SCREW 8 TYPE AB X 3 8 TRUSS HD 14 AT2M 1559 1 COVER 15 AT2A 2916 1 HIGH LIMIT OVERTEMP ASSEMBLY 16 AT0E 2885 3 SENSOR REPLACEABLE 17 AT0F 2755 41070 SCREW 10 24UNCX7 8 PHILIPS ROUND HEAD MACHINE 18 AT0E 1134 4 4 POSITION TERMINAL BLOCK 19 AT0E 3025 2 INSULATOR STRIP DOUBLE ROW 20 A...

Page 33: ... x 3 8 phlp truss head 27 AT2m 1021 1 panel egf access power terminal 28 AT2g 1022 gasket egf access power terminal 29 AT0e 1049 5 connector 1 Hub strain relief 30 At0a 2788 14 power cable assembly 440V 30 1 At0a 2788 17 Power cable assembly 208V 3 phase not shown 30 2 at0a 2788 18 power cable assembly 240V Single Phase not shown 30 3 At0a 2788 19 power cable assembly 480V 3 phase 31 at2m 3183 1 B...

Page 34: ... 3339 1 MOUNTING LATCH 5 AT0E 3338 1 CONTACT BLOCK 6 AT0E 2559 7 TEMPERATURE CONTROLLER 7 AT0E 1455 2 KNOB FOR D SHAFT 8 AT0E 1800 4 INDICATOR LAMP GRN NEON 250V 9 AT0E 1800 5 INDICATOR LAMP RED NEON 250V 10 AT0E 2715 3 OVERLAY CONTROL PANEL 13 AT2A 3283 1 ASSY WIRE HARNESS 14 AT2G 1026 GASKET CONTROL PANEL EG 16 AT0F 3371 1 NUT ROTARY SHAFT SEAL AT2A 3189 ASSEMBLY ELECTRIC CONTROL PANEL ...

Page 35: ... WASHER TYPE A 4 AT2H 1365 1 COMPRESSION SPRING 5 AT2M 1558 1 BRACKET SWITCH LEFT HAND 6 AT2H 1640 1 EXTENSION SPRING 7 AT2E 1639 1 MICROSWITCH 8 AT0F 2691 21002 NUT 6 32 NYLOC 9 AT0F 1052 51002 WASHER 1 4 TYPE B PLAIN ZINC PLATED 10 AT0F 2755 21102 SCREW 6 32UNC X 1 1 4 PHILI ROUND HEAD MACHINE 11 AT0F 1017 41002 NUT 10 24UNC HEX SERRATED AT2A 2916 1 HIGH LIMIT OVERTEMPASSEMBLY ...

Page 36: ...Accu Steam Installation and Owners Manial MP5004 1202 PAGE 35 PARTS MILITARY ...

Page 37: ...4 INDICATOR LAMP GRN NEON 250V 4 5 AT0E 1800 5 INDICATOR LAMP RED NEON 250V 4 6 AT0E 3338 1 CONTACT BLOCK 4 7 AT0E 3339 1 MOUNTING LATCH 4 8 AT0F 3371 1 NUT ROTARY SEAL 5 AT0G 1026 1 GASKET CONTROL PANEL EG 6 AT0E 1587 1 3 POLE CONTACTOR 7 AT0E 2662 3 TRANSFORMER 8 AT2A 2916 1 HIGH LIMIT OVERTEMP ASSEMBLY 9 AT2M 1559 1 COVER 10 AT0E 1134 4 4 POSITION TERMINAL BLOCK 11 AT0E 3025 2 INSULATOR STRIP D...

Page 38: ... ROUND HEAD MACHINE 22 AT0 1046 31030 SCREW 8 32 X 3 8 TYPE AB PHILIPS TRUSS HEAD 23 AT0F 2755 41070 SCREW 10 24UNC X 7 8 PHILIPS ROUND HEAD MACHINE 24 AT0F 2777 31030 SCREW 8 32 X 3 8 TYPE AB TRUSS HEAD 25 AT0F 2691 41002 NUT 10 24 NYLOC 26 AT0F 2875 51062 SCREW 1 4 20UNC X 3 4 HEX HEAD MACHINE 29 AT0F 2778 71001 NUT 3 8 UNC SS 30 AT0F 2875 71080 SCREW 3 8 16UNC X 1 HEX HEAD MACHINE 31 AT0H 3184 ...

Page 39: ... 1 CONTROL INPUT HARNESS 8 AT0A 3111 2 CONTROL INPUT HARNESS 9 AT0A 3112 4 ASSY HARNESS 10 AT0A 3112 3 ASY HARNESS 11 AT0A 3112 2 ASSY HARNESS 12 AT0A 3112 1 ASSY HARNESS 13 AT0F 2755 31040 SCREW 8 32UNC X 1 2 PHILIPS ROUND HEAD MACHINE 14 ATOF 2666 40000 WASHER 8 INTERNAL TOOTH LOCK 15 AT0F 2755 31040 SCREW 10 24UNC X 1 2 PHILIPS ROUND HEAD MACHINE 16 AT0F 2666 40000 WASHER INTERNAL TOOTH LOCK 17...

Page 40: ... 3339 1 MOUNTING LATCH 5 AT0E 3338 1 CONTACT BLOCK 6 AT0E 2559 7 TEMPERATURE CONTROLLER 7 AT0E 1455 2 KNOB FOR D SHAFT 8 AT0E 1800 4 INDICATOR LAMP GRN NEON 250V 9 AT0E 1800 5 INDICATOR LAMP RED NEON 250V 10 AT0E 2715 3 OVERLAY CONTROL PANEL 13 AT2A 3283 1 ASSY WIRE HARNESS 14 AT2G 1026 GASKET CONTROL PANEL EG 16 AT0F 3371 1 NUT ROTARY SHAFT SEAL AT2A 3189 ASSEMBLY ELECTRIC CONTROL PANEL ...

Page 41: ...WASHER TYPE A 4 AT2H 1365 1 COMPRESSION SPRING 5 AT2M 1558 1 BRACKET SWITCH LEFT HAND 6 AT2H 1640 1 EXTENSION SPRING 7 AT2E 1639 1 MICROSWITCH 8 AT0F 2691 21002 NUT 6 32 NYLOC 9 AT0F 1052 51002 WASHER 1 4 TYPE B PLAIN ZINC PLATED 10 AT0F 2755 21102 SCREW 6 32UNC X 1 1 4 PHILIOS ROUND HEAD MACHINE 11 AT0F 1017 41002 NUT 10 24UNC HEX SERRATED AT2A 2916 1 HIGH LIMIT OVERTEMPASSEMBLY ...

Page 42: ...Accu Steam Installation and Owners Manial MP5004 1202 PAGE 41 ACCUSTEAM ELECTRIC SERIES SCHEMATICS MODEL EGF ...

Page 43: ...Accu Steam Installation and Owners Manial MP5004 1202 PAGE 42 ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGF 208 240V 3 PHASE AT2T 3640 1 REV A ...

Page 44: ...Accu Steam Installation and Owners Manial MP5004 1202 PAGE 43 ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGF 240V SINGLE PHASE AT2T 3640 2 REV A ...

Page 45: ...Accu Steam Installation and Owners Manial MP5004 1202 PAGE 44 ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGF 380V 435V 5 WIRE AT2T 3640 3 REV A ...

Page 46: ...Accu Steam Installation and Owners Manial MP5004 1202 PAGE 45 ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGF 440V 480V 3 PHASE AT2T 3640 4 REV A ...

Page 47: ...Accu Steam Installation and Owners Manial MP5004 1202 PAGE 46 ACCUSTEAM ELECTRIC SERIES SCHEMATICS MODEL EGD ...

Page 48: ...1 SSR 2 1 P3 2 1 J3 2 SW2 O T SW N O N C 1 P4 2 1 J4 2 RED RED BLK BLK AT2A 2916 2 AT0A 2758 1 1 P5 2 1 J5 2 WHT 1 2 3 4 5 6 7 J2 1 2 3 4 5 6 7 P1 P2 1 2 3 4 5 6 7 WHT RED ORN RED BLK WHT ORN GRN BLU WHT BLK J1 1 2 3 4 5 6 7 BLK WHT GRN BLUE BLUE CONTROL PANEL BLK CONTACTOR ENCLOSURE AT2A 2764 1 AT2A 2760 5 AT0A 2761 1 YEL ORN RED ON OFF BLK 1 2 J2 1 2 3 4 J7 1 2 J3 24V GND SENSOR INPUT POWER INPU...

Page 49: ... 2736 8 RLY 1 ZR4 L 3 L 2 L 1 WHT SSR 1 SSR 2 1 P3 2 1 J3 2 SW2 O T SW N O N C 1 P4 2 1 J4 2 RED RED BLK BLK AT2A 2916 2 AT0A 2758 1 1 P5 2 1 J5 2 WHT 1 2 3 4 5 6 7 J2 1 2 3 4 5 6 7 P1 P2 1 2 3 4 5 6 7 WHT RED ORN RED BLK WHT ORN GRN BLU WHT BLK J1 1 2 3 4 5 6 7 BLK WHT GRN BLUE BLUE CONTROL PANEL BLK CONTACTOR ENCLOSURE AT2A 2764 1 AT2A 2760 5 AT0A 2761 1 YEL ORN RED ON OFF BLK 1 2 J2 1 2 3 4 J7 ...

Page 50: ...ency has received advance approval from AccuTemp factory service to perform the repair or replacement This warranty includes travel time not to exceed two hours and mileage not to exceed 50 miles ﬁttings or external electrical connections minor adjustments maintenance gaskets or cleaning AccuTemp will not reimburse the expense of labor required to replace parts after the expiration of the warranty...

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