Accu-Flo Meter Service Red Jacket AGUMP150S1 Installation, Operation, Service & Repair Parts Download Page 2 | Manualshive

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The Marley Pump Company
500 East 59th St.
Davenport, IA 52807

www.redjacket.com

T

RADEMARKS

The logos for Red Jacket and Marley Pump are property of The Marley Pump Company. Extracta is a
registered trademark of The Marley Pump Company. The UL logo is property of Underwriters Laboratories
Inc. The CSA logo is property of the Canadian Standards Association. Other trademarks used in this
manual include GFLT, Scotch-Cast, and Viton.

© 1997, Marley Pump Company, a United Dominion company. The information in this manual is
proprietary and intended only for distributors, installers, and owners of Red Jacket equipment. Any
other use of this manual in part or in whole must be authorized in writing. The Marley Pump Company
reserves the right to make design improvements and pricing modifications as necessary and without
notice. Marley Pump is not responsible for the operation of equipment from other manufacturers
when used in conjunction with Red Jacket petroleum equipment.

C

ERTIFICATIONS AND

L

ISTINGS

The Marley Pump Company is ISO 9001 certified.

CE DECLARATION OF CONFORMITY

Marley Pump Company declares, under its own responsibility, that the models listed herein comply with:

•

Directive on electromagnetic compatibility no. 89/336/EEC, amended by 93/68/EEC and
subsequent modifications.

•

Directive with regard to machines no 89/392/EEC and subsequent modifications.

Vice President, Engineering

This symbol on the product’s nameplate

means it is listed by

Underwriters Laboratories

This symbol on the product’s nameplate

means it is listed by

The Canadian Standards Association

4” S

UBMERSIBLE

P

UMP

M

ANUAL

: I

NSTALLATION AND

O

PERATION

Part No. 042-153-1 Rev. C

First Printing

Printed in USA

97 98 99 00 01

5 4 3 2 1

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Summary of Contents for Red Jacket AGUMP150S1

Page 1: ...042 153 1 Rev C 12 00 4 Submersible Petroleum AG Pumps INSTALLATION OPERATION SERVICE REPAIR PARTS ...

Page 2: ...rovements and pricing modifications as necessary and without notice Marley Pump is not responsible for the operation of equipment from other manufacturers when used in conjunction with Red Jacket petroleum equipment CERTIFICATIONS AND LISTINGS The Marley Pump Company is ISO 9001 certified CE DECLARATION OF CONFORMITY Marley Pump Company declares under its own responsibility that the models listed ...

Page 3: ...LLATION 9 Installation Safety Notices 9 Attaching the UMP 9 Installing the Pump 10 Conduit Box Wiring 13 Installing Two Pumps for Tandem Operation 16 Adjusting the Functional Element 18 CHAPTER 3 TESTING THE INSTALLATION 20 Testing Piping 20 Testing Tank 20 CHAPTER 4 SERVICE AND REPAIR 21 Technical Support 21 Removing the Pump 21 Replacing the UMP 22 Replacing the Functional Element 23 Replacing t...

Page 4: ...13 Figure 2 8 230 VAC Remote Control Box with 110 VAC Coil 14 Figure 2 9 Suggested Wiring Diagram without Control Box 14 Figure 2 10 230 VAC Remote Control Box with 110 VAC Coil and Capacitor 15 Figure 2 11 230 VAC Remote Control Box with 230 VAC Coil 15 Figure 2 12 Tandem Pumps 16 Figure 2 13 Suggested Wiring for Tandem Pumps 16 Figure 2 14 Functional Element 18 Table F Approximate Operating Pres...

Page 5: ...stalling and wiring the pump tandem pumps and control boxes It also describes how to adjust the Functional Element Chapter 3 Testing the installation describes testing the various components of the system after it has been installed Chapter 4 Service and Repair describes how to remove a pump and replace the UMP information on replacing the Functional Element capacitor and replacement pump installa...

Page 6: ...ion KiloPascals Millimeter Newton meter National Electrical Code National Fire Protection Association National Pipe Thread Petroleum Phase Pounds per square inch Pounds per square inch gauge Specific Gravity Saybolt Seconds Universal a measure of viscosity Underwriters Laboratories Inc Unit motor pump Pump motor assembly Voltage alternating current Volt Voltage direct current Ω µF AG C DOM EPA F F...

Page 7: ...ments for precise lengths see the sizing charts within this chapter l e d o M P M U y t i v a r G c i f i c e p S m u m i x a M y t i s o c s i V m u m i x a M 1 R 3 3 P M U G A 1 R 3 3 P M U 5 9 C 5 1 F 0 6 t a U S S 0 7 1 S 5 7 P M U G A 1 S 5 7 P M U 5 9 C 5 1 F 0 6 t a U S S 0 7 1 S 0 5 1 P M U G A 1 S 0 5 1 P M U 5 9 C 5 1 F 0 6 t a U S S 0 7 3 3 S 5 7 P M U G A 3 3 S 5 7 P M U 5 9 C 5 1 F 0 ...

Page 8: ...KET LEAK DETECTOR RED JACKET SUBMERSIBLE PUMP 20 X 20 MANHOLE RED JACKET LEAK DETECTOR RED JACKET SUBMERSIBLE PUMP 2 OUTLET TO DISPENSERS TANK Figure 1 1 Leak detector and manifold dimensions TANK FLEX CONNECTOR LEAK DETECTOR INSTALLATION AND MANIFOLD DIMENSIONS 6 8 10 13 5 5 2 4 Petroleum AG 3 4 ...

Page 9: ...ANHOLE SHOULD BE LARGER THAN MANHOLE WELDED ON TANK KEEP AREA OPEN DOWN TO TANK NOTICE NOTICE Figure 1 2 Floating suction installation RECOMMENDED FLOATING SUCTION INSTALLATION Distance between center line of pump motor and center line of bottom fill tube should be 3 minimum Air locking of pump after product delivery may occur at distances less than this We supply adapter only not the apparatus Fl...

Page 10: ...ECTION NOTICE Distance between center line of pump motor and center line of bottom fill tube should be 3 minimum Air locking of pump after product delivery may occur at distances less than this 11 5 STANDARD INLET AND TRAPPER 14 FOR FLOATING SUCTION ADAPTER 4 min A D C B 4 4 Petroleum AG ...

Page 11: ...P G A 1 T 3 3 S 5 7 P 0 3 7 3 5 8 1 0 0 0 1 9 3 5 2 2 T 3 3 S 5 7 P G A 2 T 3 3 S 5 7 P 0 6 9 7 3 4 2 0 0 3 1 1 0 3 3 3 T 3 3 S 5 7 P G A 3 T 3 3 S 5 7 P 0 0 3 1 1 0 3 3 0 7 9 1 3 0 0 5 4 T 3 3 S 5 7 P G A 4 T 3 3 S 5 7 P 0 0 3 1 1 0 3 3 0 4 6 1 5 6 1 4 1 T 3 3 S 0 5 1 P G A 1 T 3 3 S 0 5 1 P 0 5 7 7 0 9 1 0 2 0 1 2 9 5 2 2 T 3 3 S 0 5 1 P G A 2 T 3 3 S 0 5 1 P 0 8 9 1 9 4 2 0 2 3 1 4 5 3 3 3 T 3 ...

Page 12: ... 1 1 0 6 1 0 0 2 0 5 2 5 0 1 0 2 4 3 2 8 1 5 6 3 5 9 8 2 6 5 2 5 5 2 2 4 4 1 1 S 0 5 1 P M U G A 5 X 1 S 0 5 1 P M U 5 X 2 1 1 0 6 1 0 0 2 0 5 2 5 0 1 0 2 4 3 2 8 1 5 6 3 5 9 8 2 6 5 2 5 5 2 2 4 4 1 P M U l e d o M o N P H Z H H P e g a t l o V n o i t a u t c u l F e g n a R d a o L x a M s p m A r o t o R d e k c o L s p m A s m h O e c n a t s i s e R g n i d n i W r o t i c a p a C F µ t i K n...

Page 13: ... G N E L T H G I E W n i m m b l g k 1 S 3 3 P M U G A 1 S 3 3 P M U 3 1 5 1 0 8 3 4 2 0 1 1 1 S 5 7 P M U G A 1 S 5 7 P M U 4 3 2 1 7 1 7 4 4 8 2 7 2 1 1 S 0 5 1 P M U G A 1 S 0 5 1 P M U 2 1 1 2 1 0 2 9 1 5 4 3 5 5 1 1 S 0 5 1 P M U G A 3 X 1 S 0 5 1 P M U 3 X 2 1 1 4 1 1 2 1 4 5 5 3 8 5 1 1 S 0 5 1 P M U G A 5 X 1 S 0 5 1 P M U 5 X 2 1 1 1 3 5 8 7 8 3 2 7 1 3 3 S 5 7 P G A 4 3 0 2 7 0 5 5 0 3 9...

Page 14: ... 8 4 Petroleum AG ...

Page 15: ...TABLE E ATTACHING THE UMP d l o f i n a M r e k c a P P M U 1 R 3 3 P G A 1 R 3 3 P 1 R 3 3 P M U G A 1 R 3 3 P M U 1 S 5 7 P G A 1 S 5 7 P 1 S 5 7 P M U G A 1 S 5 7 P M U 1 S 0 5 1 P G A 1 S 0 5 1 P 1 S 0 5 1 P M U G A 1 S 0 5 1 P M U 1 S 0 5 1 P G A 3 X 1 S 0 5 1 P 3 X 1 S 0 5 1 P M U G A 3 X 1 S 0 5 1 P M U 3 X 1 S 0 5 1 P G A 5 X 1 S 0 5 1 P 5 X 1 S 0 5 1 P M U G A 5 X 1 S 0 5 1 P M U 5 X 3 3 ...

Page 16: ... pigtail is seated in the notch of the discharge head 2 Lubricate the o ring and pigtail with petroleum based jelly 3 Align the UMP positioning dowel and boss with the proper holes in the discharge head and push the UMP into position using hand force only The UMP should be snug against the discharge head prior to installing the UMP retaining bolts Use hand force to put the UMP on the discharge hea...

Page 17: ...Step 7 1 Install the riser pipe into the 4 inch tank opening Use thread sealant Tighten the riser pipe in the tank until watertight 2 Measure the distance from the bottom of the tank to the top of the 4 inch riser pipe shown in figure 2 3 3 Uncoil the pigtail and lay it flat so it will feed into the packer without knotting or kinking 4 Loosen the clinch assembly starting by loosening the set screw...

Page 18: ...to the riser pipe using thread sealant while making the proper alignment of the manifold and piping Tighten the manifold until watertight For fixed length pump skip to conduit box wiring 11 Remove cover from wiring compartment 12 Pull pigtail wires into wiring compartment 13 Cut pigtail wires extending approximately 8 inches 200 mm out of wiring compartment 14 Strip back insulation of all wires 3 ...

Page 19: ... wires from power supply to wires in the conduit box Install ground wire as shown if applicable Replace cover do not use thread sealant on dual box Thread sealant required on single box Figure 2 6 Wiring schematic ORANGE BLACK CAPACITOR ORANGE BLACK RED IN FROM ELECTRICAL CONNECTOR OUT TO PUMP PIGTAIL Figure 2 7 Conduit box wiring ELECTRICAL CONNECTOR ASSY GREEN GROUNDING SCREW GROUND WIRE CUP WAS...

Page 20: ...POLE DISPENSER SWITCHES OR EXTERNAL PILOT LIGHT RATED FOR TWICE THE FULL LOAD CURRENT OF THE MOTOR 1 3 HP 8 AMPS 3 4 HP 13 AMPS 1 1 2 HP 21 AMPS RATED FOR HANDLING LOCKED ROTOR CURRENT OF THE MOTOR 1 3 HP 13 AMPS 3 4 HP 22 AMPS 1 1 2 HP 42 AMPS LINE STARTER PILOT LIGHT L2 L1 LOAD CENTER 208 OR 230 VOLT 1 PHASE 3 WIRE 15A 2P SWITCHED NEUTRAL BREAKER OPTIONAL OTHER DISPENSER MAX TOTAL OF 6 DISPENSER...

Page 21: ... T TOGGLE SWITCH MAKE GROUND CONNECTION IN ACCORDANCE WITH LOCAL CODES EXTERNAL PILOT LIGHT 240 VOLTS 25 WATT MAX OPTIONAL OTHER DISPENSER MAX TOTAL OF 6 DISPENSERS OPTIONAL SOLENOID VALVE 76 VOLT AMPS MAX MAKE GROUND CONNECTION IN ACCORDANCE WITH LOCAL CODES JUNCTION BOX IN MANIFOLD PACKER 15A 2P SWITCHED NEUTRAL BREAKER NEUTRAL PHASE PILOT LIGHT 2 P S T TOGGLE SWITCH LOAD CENTER 220 OR 240 VOLT ...

Page 22: ...when it is not operating The in line check valves and 115 VAC relay are not available from Red Jacket and should be purchased locally See figure 2 13 Ball valves should be installed at the pump end of the discharge line for ease of maintenance and troubleshooting See figure 2 12 Figure 2 12 Tandem pumps BALL VALVES WARNING INSTALLING TWO PUMPS FOR TANDEM OPERATION When greater flow rates are neede...

Page 23: ... Single Phase This diagram Fig 2 13 shows the wiring allowing both submersibles to operate simulta neously with any combination of dispensers turned on To operate individually the appro priate toggle switch located externally on the side of the control box can be turned off manually SUGGESTED WIRING FOR TANDEM PUMPS 115 VOLT RELAY ALLEN BRADLEY 700 C201 ...

Page 24: ...14 2 Turn down the adjustment screw Fig 2 14 Tightening the screw clockwise will increase the pressure When the adjusting screw is fully down the relief pressure is approximately 30 psi 207 kPa Positions between fully up and fully down will result in relief pressures between approximately 3 psi 21 kPa and 30 psi 207 kPa 3 Replace cap by turning it until it touches the functional element body Hand ...

Page 25: ...D E R 1 R 3 3 P M U G A 1 R 3 3 P M U a P k 2 7 1 i s p 5 2 C 5 1 F 0 6 G S 4 7 1 S 5 7 P M U G A 1 S 5 7 P M U a P k 3 9 1 i s p 8 2 C 5 1 F 0 6 G S 4 7 1 S 0 5 1 P M U G A 1 S 0 5 1 P M U a P k 7 0 2 i s p 0 3 C 5 1 F 0 6 G S 4 7 1 S 0 5 1 P M U G A 3 X 1 S 0 5 1 P M U 3 X a P k 7 9 2 i s p 3 4 C 5 1 F 0 6 G S 4 7 1 S 0 5 1 P M U G A 5 X 1 S 0 5 1 P M U 5 X a P k 7 1 3 i s p 6 4 C 5 1 F 0 6 G S ...

Page 26: ...f 50 55 psi 345 380 kPa may damage check valve seat and other system components 3 Apply line test pressure at line test port 50 psi 345 kPa maximum See Fig 3 2 To Test Tank 1 Close pump check valve by turning the vent closing screw as far down as possible Apply tank test pressure at tank test port See fig 3 2 2 After completion of line and or tank tests release pressure by turning the vent closing...

Page 27: ...ling See the Parts List in Appendix A See Limited Warranty on back cover REMOVING THE PUMP ALWAYS DISCONNECT and LOCK or TAG OUT the power before starting to service the pump 1 Back out the electrical connector disconnect bolt See fig 4 1 2 Swing the electrical connector aside Figure 4 1 Packer ELECTRICAL CONNECTOR LOCK DOWN BOLT LOCK DOWN BOLT ELECTRICAL CONNECTOR DISCONNECT BOLT ...

Page 28: ...eplace the old gasket with a new one provided Place the new gasket on the new UMP so that all the holes align Gaskets from competitive UMPS will not seal properly and performance will be reduced Visually inspect the pigtail connector in the discharge head Replace if damaged Be certain the indexing tab of the pigtail is seated in the notch of the discharge head 5 Lubricate o ring and pigtail with p...

Page 29: ...T ALWAYS DISCONNECT and LOCK or TAG OUT the power before starting to service the pump Then bleed off any residual pressure from the system Disable the Pump 1 Back out the electrical connector disconnect bolt See fig 4 4 2 Swing the electrical connector aside 3 To relieve the pressure back out Functional Element adjustment screw Replace the Functional Element 1 Disconnect the siphon tubing if sipho...

Page 30: ...ith internal bleed resistor for 1 3 3 4 HP models Capacitor is 440V 25 µF continuous duty with internal bleed resistor for 1 1 2 HP models 1 Remove wiring compartment cover 2 Remove retaining clip 3 Pull out capacitor 4 Pull quick connectors 5 Push connectors onto new capacitor 6 Push capacitor into wiring compartment Clip into place 7 Reinstall capacitor cover Do not use thread sealant Torque to ...

Page 31: ...he distance measured in step 2 see figure 4 7 If UMP is equipped with floating suction adapter see recommended floating suction installation in Chapter 1 Take care not to damage the pigtail If pump is to be adjusted shorter tension must be kept on pigtail to eliminate kinking 7 Tighten locking nut and torque to 150 ft lb 200 N m minimum then torque the set screw to 30 35 in lb 3 5 4 N m Return lin...

Page 32: ...artment 14 Strip back insulation of all wires 3 8 inch 10 mm 15 Using supplied wire nuts attach like colored pump pigtail wires to wires See figure 4 8 to verify connections 16 Install excess wire into wiring compartment Replace wiring compartment cover Torque to 35 ft lb 50 N m Thread sealant should not be used 17 Install the pump into the manifold Before replacing the extractable make sure that ...

Page 33: ...the manifold Do not remove 22 Swing the electrical connector into position 23 Torque the electrical connector bolt to 25 50 ft lb 34 68 N m 24 Torque the conduit box bolts to 30 45 ft lb 40 61 N m Suggested tools non sparking 3 4 wrench pipe wrench 1 4 allen wrench 9 16 wrench screw driver wire cutter and wire stripper ...

Page 34: ...that no damage occurred during shipping Report any damage to the shipper immediately and inform a customer service representative at 1 800 262 7539 of any equipment damage or missing equipment The following pages list the parts for the functional element pump Quick Set feature and UMP A dash in a table cell indicates the item is not required for that type of pump ...

Page 35: ... I R 1 3 5 5 1 0 3 1 3 G A E R I W 2 R I A P E R R O T C E N N O C 1 3 5 1 2 0 3 1 3 N W O H S T O N G A E R I W 3 R I A P E R R O T C E N N O C 1 3 5 2 0 0 3 1 3 N W O H S T O N O R T E P E R I W 2 R I A P E R R O T C E N N O C 1 3 5 9 1 0 3 1 3 N W O H S T O N O R T E P E R I W 3 R I A P E R R O T C E N N O C 1 4 5 6 9 4 8 0 1 O R T E P E L G N I S X O B T I U D N O C 1 4 5 9 4 5 8 0 1 G A E L G...

Page 36: ...4 Petroleum AG PACKER MANIFOLD ASSEMBLY PARTS SIDE VIEW 8 12 13 14 11 10 9 TOP VIEW 6 6 4 7 2 2 5 1 3 30 ...

Page 37: ... V O C R O T I C A P A C 1 R 3 3 P G A 1 8 5 0 8 4 3 1 1 G N I R O H T I W R E V O C R O T I C A P A C 1 S 5 7 P G A 1 8 5 1 8 4 3 1 1 G N I R O H T I W R E V O C R O T I C A P A C 1 S 0 5 1 P G A 1 8 5 8 3 5 3 1 1 G N I R O H T I W R E V O C R O T I C A P A C 1 S 0 5 1 P G A 3 X 1 8 5 9 3 5 3 1 1 G N I R O H T I W R E V O C R O T I C A P A C 1 S 0 5 1 P G A 5 X 1 8 5 4 4 5 3 1 1 G N I R O H T I W...

Page 38: ...4 Petroleum AG FSA 1 2 3 4 4 4 PUMP PARTS 32 ...

Page 39: ... 8 A S F W 3 S 0 5 1 P M U 4 X 1 3 5 5 5 1 2 5 8 7 1 S 0 5 1 P M U 4 X 1 3 5 6 5 1 2 5 8 A S F W 7 1 S 0 5 1 P M U 4 X 1 3 5 6 1 1 2 5 8 1 S 0 5 1 P M U 5 X 1 3 5 3 8 0 2 5 8 1 R 3 3 P M U G A 1 3 5 4 3 1 2 5 8 A S F W 1 R 3 3 P M U G A 1 3 5 4 8 0 2 5 8 1 S 5 7 P M U G A 1 3 5 5 3 1 2 5 8 A S F W 1 S 5 7 P M U G A 1 3 5 7 0 1 2 5 8 3 3 S 5 7 P M U G A 1 3 5 1 1 1 2 5 8 A S F W 3 3 S 5 7 P M U G A...

Page 40: ...O C E N I L 1 4 1 8 5 8 0 8 0 H C T I W S E L G G O T 1 5 1 2 0 2 8 0 0 K C O L B L A N I M R E T 1 Z H 0 6 0 5 L I O C V 0 3 2 W X O B L O R T N O C 5 2 4 0 0 8 8 M E T I T R A P N O I T P I R C S E D Y T Q 1 4 2 7 5 8 0 1 X O B L O R T N O C 1 2 1 6 0 0 7 4 1 Y L B M E S S A T H G I L T O L I P 1 3 1 0 2 7 4 1 0 Y A L E R R O T C A T N O C E N I L 1 4 1 2 6 0 0 8 0 H C T I W S E L G G O T 1 5 1 ...

Page 41: ... T 1 5 1 2 0 2 8 0 0 K C O L B L A N I M R E T 1 6 5 2 9 0 1 1 1 R O T I C A P A C 1 L I O C V 5 1 1 R O T I C A P A C W X O B L O R T N O C P H 2 1 1 L L A 5 6 4 0 0 8 8 M E T I T R A P N O I T P I R C S E D Y T Q 1 1 1 4 1 3 2 1 X O B L O R T N O C 1 2 1 6 0 0 7 4 1 Y L B M E S S A T H G I L T O L I P 1 3 1 3 2 7 4 1 0 Y A L E R R O T C A T N O C E N I L 1 4 1 8 5 8 0 8 0 H C T I W S E L G G O T...

Page 42: ... be for the Buyer s account The Buyer s exclusive and sole remedy on account or in respect to the furnishing of material that does not conform to this written warranty shall be to secure replacement thereof as aforesaid The Seller shall not in any event be liable for the cost of any labor expended on any such material including costs of removal and reinstallation except for labor costs Seller may ...

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