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abyzz A100, Operating Manual

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Table of contens

Page

Preface

5

Scope of delivery

6

Function description

7

Abyzz peripheral devices and connection options

8

Warnings

9

Proper use and general information

10

Installation of driver

11

Installation of pump

12

Commissioning

13

Run in phase

13

Description of control elements

14

Operation

15

Maintenance

18

Guarantee

23

Technical changes

24

Troubleshooting

24

Disposal

25

Technical data

25

Materials

26

Appendix

27ff

Test report

29

                                                             3

Summary of Contents for A100

Page 1: ...Operating Manual A100 1 ...

Page 2: ...to the products described in this manual shall be handled exclusively as per the guarantee conditions of the manufacturer The product specifications may deviate from the information in this manual due to technical improvements and innovations Abyzz BOOSTMODE and venotec are registered trademarks Valid as of 04 02 2014 2 ...

Page 3: ... 8 Warnings 9 Proper use and general information 10 Installation of driver 11 Installation of pump 12 Commissioning 13 Run in phase 13 Description of control elements 14 Operation 15 Maintenance 18 Guarantee 23 Technical changes 24 Troubleshooting 24 Disposal 25 Technical data 25 Materials 26 Appendix 27ff Test report 29 3 ...

Page 4: ... and following run in phase 14 Fig 3 Overview of messages 16 Fig 4 Abyzz boost mode 17 Fig 5 Pump with pump head 18 Fig 6a b Disassembly of pump head 19 Fig 7 Removing impeller group 20 Fig 8 O ring position and assembly 21 Fig 9 Assembly of pump head 22 Fig 10 Flow charts 27 Fig 11 Dimension of pump A100 28 4 ...

Page 5: ... of this product for as long as possible please read this manual carefully and observe our recommendations Should the quality of the product not meet your expectations please contact the dealer who sold you the pump or contact us directly We recommend that you use the provided form to register your product with us so that we can provide you with the best possible service Please make sure that the ...

Page 6: ...Scope of delivery 1 Abyzz A100 pump with 2m cable including pump stand 1 Abyzz A100 driver 1 Abyzz connecting cable for Abyzz peripheral devices 1 Abyzz mains cable 1 Registration form 1 Owners manual 6 ...

Page 7: ...e a long lifetime and meet the highest requirements and quality standards Our products are developed and manufactured in Germany Thus they deserve this label Made in Germany The electronic control unit has optimum operating properties In particular these properties include the following Variable speed range 0 100 Programmable control unit including Abyzz BOOSTMODE Dry run protection Soft startup B...

Page 8: ...displayed centrally on the ACS display There are two D sub connectors on the bottom of the Abyzz A200 pump driver for this purpose The connection labelled Master is always connected in the direction of the ACS and the connection labelled Slave is always connected in the direction of the next Abyzz pump Abyzz interface AInt The Abyzz interface allows you to integrate your Abyzz pumps into existing ...

Page 9: ...sure that supply lines connectors and the driver are kept dry and protect the components from damage Do not work on cabling or the driver if you have wet hands Do not use the product if any of the people in the vicinity are in the water or if anyone is in contact with the water Check the product for damage before use Never use a product that you know is damaged Connect Abyzz products only to to a ...

Page 10: ... the wear rate Resulting damage is not covered by the guarantee The pump is not a self priming pump and must therefore always be installed below the water level Please observe all generally valid national and international requirements when installing the pump The maximum working pressure may not exceed 0 8 bar Prior to being placed into storage the product must be thoroughly cleaned with freshwat...

Page 11: ...ot switch on multiple drivers on the same fuse at the same time Do not use multi socket strips and do not exceed the permitted connected load of your supply line under any circumstances Ambient temperature and cooling The product can be used at ambient temperatures of between 2 C and 40 C To ensure sufficient cooling the driver should be at least 30 cm away from any other objects walls ceilings ca...

Page 12: ...of driver Installation of pump The Abyzz pump can be immersed to a depth of 2 metres or installed in a dry position both either horizontally or with outlets down On the intake side make sure that the water can flow in freely and protect the intake by means of a screen suitable for keeping coarse particles sand filter cotton fibres etc away from the impeller wheel When laying the piping make sure t...

Page 13: ...safeguard these properties Connect the Abyzz mains cable with the driver plug the mains cable into a suitable earth wall socket and switch on the mains switch see fig 1a The LED flashes You can start and stop the pump in any operating mode by pressing the start stop button If the pump is running dry at more than a third of its output the dry run protection function is activated This function switc...

Page 14: ...button to switch the display back on The overview changes every 2 seconds as follows and displays the following operating data Adjusted power in Driver temperature Driver status and ACS adress if used Operating mode Actual energy saving BOOSTMODE adjustment The text displayed in the first line changes from Stopped to Running if you increase the speed and switch on the pump LED The LED flashes to s...

Page 15: ...e display may be adjusted in the screen Software Kontrast by keeping the Start Stop button pressed and pressing the buttons up or down If you want to change the operating mode press the start stop button on the operating mode display You can now use the up and down buttons to change the operating mode There are the following operating modes a Permanent The pump runs continuously at a set speed b W...

Page 16: ...Fig 3 Overview of messages 16 ...

Page 17: ...s it possible to set up a short burst to get rid of debris This burst can be programmed independently to the operating mode chosen Fig 4 Abyzz BOOSTMODE In Fig 4 you see as an example the burst which is overriding the control of the Abyzz random program 17 ...

Page 18: ...s becoming trapped Do not place any metallic parts near to the impeller Abyzz pumps are practically maintenance free if used properly If the flow rate drops there may be particles of dirt that need to be removed in the impeller wheel Also slight vibrations can be an indication that the impeller wheel is dirty To clean it separate the pump head from the motor bayonet coupling see Fig 6 and pull out...

Page 19: ...Fig 6a b Disassembly of pump head 19 ...

Page 20: ...ar bearing is in the correct position inside the motor If necessary push the bearing into position with a blunt object e g the handle of a screwdriver Make sure that the O ring for the vibration isolation and sealing is in the right position before reassembling the pump Carefully place the impeller into the motor block and press the assembly into the bearing seat until the bearing bracket is flush...

Page 21: ...Fig 8 O ring position and assembly Place the O ring on the notch of the pump head and make sure it is properly placed before closing the bayonet flange again 21 ...

Page 22: ...ead In systems that are constantly and intensively subjected to limescale e g hard coral ponds the pump must be regularly descaled Tip We recommend that you use a weak vinegar solution to clean the pump to avoid damaging it 22 ...

Page 23: ... installation or interventions and changes carried out by unauthorized persons We expressly exclude such scenarios from our scope of liability Any secondary damages such as the loss of coral fish or water damage caused by pump failure or a lack of intake protection are expressly excluded from guarantee and warranty claims Calcination inside the pump and any resulting damage to the product or motor...

Page 24: ...a Switch off the device and switch back on after 10 seconds Status Imax a Overcurrent fault motor overloaded a Check motor to make sure that it can move freely Status MOTOR a Motor not detected a Check connection to motor check plug Status TEMP a Driver overheated a Let the driver cool down lower the ambient temperature Status DRYRUN a Motor has run dry or is drawing in air a Check the water level...

Page 25: ...ease us from our obligations as per Section 10 Paragraph 2 of the ElektroG Electrical and Electronic Equipment Act and absolve us from all upcoming claims from third parties Technical data Maximum flow rate 8 500 l h Rated flow rate 7 200 l h Discharge flow speed maximum 4 2 m s rated 3 8 m s Delivery height maximum 6 0 m rated 5 5 m Rated input 4 100 W Operating voltage 90 230V 50 60Hz For detail...

Page 26: ...act with the medium being conveyed Housing Pump head Impeller wheel ABS GF 20 PA 6 Flushing line PVC PU Shaft WCNi Impeller Titanium grade 2 Screws Titanium grade 2 Bearings SSIC O ring Bearing seat Device feet NBR CR EPDM Motor cable PU Jointing compound PU 26 ...

Page 27: ...Fig 10 Flow charts 27 ...

Page 28: ...Dimensions and weight Fig 11 Dimensions pump A100 28 ...

Page 29: ...X200 IPX400 complies with the following specifications EG Richtlinie EMV 2004 108 EG Applied harmonized standards DIN EN 61000 6 1 DIN EN 61000 6 2 DIN EN 61000 6 4 DIN EN 61000 3 2 This is a EMI class A product In some environments it can cause electromagnetic interference In this case it obligates to the user to perform adequate measures 29 ...

Page 30: ...umber driver ____________________ Serial number motor ____________________ Flow rate on test bench __________ l h nominal Maximum head pressure __________ bar Max power consumption __________ W Rotation OK ______ Noise level OK ______ _________________________ signature inspector stamp 30 ...

Page 31: ...Notes 31 ...

Page 32: ...www abyzz de www venotec de 32 ...

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