background image

Expected

S

ervice

Lif

e

of

P

o

werline

S

C

10

POWERLINE

SC

SERIES

In practice where there are short term temperature
fluctuations between 5 C and 40 C, temperature
compensation is not absolutely essential. However,
it is desirable to set the voltage at a value shown in
Figure 23 which, as closely as possible, corresponds
to the average ambient temperature of the battery
during its service life. When designing a charger
equipped with temperature compensation, the
temperature sensor must sense only the
temperature of the battery. Therefore, consideration
should be given to thermally isolating the battery
and temperature sensor from other heat generating
components in the system.

o

o

Charging Efficiency

cyclic service life

Figure 26. Cycle service life in relation to depth

of discharge

Float Service Life

The charging efficiency

of a battery is expressed

by the following formula:

The charging efficiency varies depending upon the
state of charge of the battery, temperatures and
charging rates. Figure 24 illustrates the concept of
the state of charge and charging efficiency. As
shown in Figure 25, Powerline SC exhibit very high
charging efficiency, even at low charging rates,
unlike some nickel cadmium batteries.

There are a number of factors that will affect the
length of cyclic service of a battery. The most
significant are ambient operating temperature,
discharge rate, depth of discharge, and the manner
in which the battery is recharged.

Generally speaking, the most important factor is
depth of discharge. Figure 26 illustrates the effects of
depth of discharge on cyclic life.

The relationship between the number of cycles which
can be expected and the depth of discharge is readily
apparent. If an extended cycle life is required then it
is common practice to select a battery with a larger
capacity than the one that is required to carry the
load. Thus, at the specified discharge rate over the
specified time, the depth of discharge will be
shallower and cyclic service life will be longer.

Powerline SC are designed to operate in
float/standby service for approximately 5 yrs based
upon a normal service condition in which float
charge voltage is maintained between
2.275vpc

0.005 volts per cell in an ambient

temperature of approximately 20 C. Figure 27 shows
the float service life characteristics of Powerline SC
when discharged once every three months to 100%
depth of discharge.

η

Expected Service Life of
Powerline SC

o

(Ah)Ampere hours Discharged

(Ah)Ampere hours Charged

η

=

Figure 24. Charging efficiency vs

state of charge

CHARGE

EFFICIENCY

STATE OF CHARGE(%)

(%)

100

50

0

50

100

Figure25. Charging efficiency

CHARGE

E

FFICIENCY

(

)

η

AT 40 C

o

AT 25 C

o

AT 0 C

o

70

80

90

100

0.001

0.002

0.005

0.01

0.02

0.05

0.1

CHARGING CURRENT(xCA)

0

13.2

13.8

14.4

15.0

15.6

6.6

6.9

7.2

7.5

7.8

2.2

2.3

2.4

2.5

2.6

14

32

50

68

86

104

122

140( F)

o

-10

0

10

20

30

40

50

60( C)

o

AMBIENT TEMPERATURE

CHARGING

V

OL

T

A

GE

Figure 23. Relationship between charging

voltage and temperature

(V)12V

BA

TTER

Y

(V)6V

B

A

T

TER

Y

(V/CELL)

0

CYCLE

USE

STAND-BY

USE

100%

80%

60%

40%

20%

0%

0

0 . 1

0 . 2

0 . 3

0 . 4

0 . 5

0 . 6

0 . 7

0 . 8

0 . 9

Thousand cycles

D.O D. in%

.

Summary of Contents for Powerline SC Series

Page 1: ...SC Powerline Series Product Guide SEALED LEAD ACID BATTERY VALVE REGULATED Standard Commercial ...

Page 2: ...oduction 01 Technical Features 01 Applications Construction 02 General Specifications 03 Discharge 05 Charge 07 11 12 02 Expected Service Life of Powerline SC Design Application Suggestions to Ensure Maximum Service ...

Page 3: ...eration of Powerline SC in any orientation excluding continuous inverted use without loss of capacity service life or leakage of electrolyte The Powerline SC also conforms to IEC 60896 21 22 2004 Powerline SC are equipped with a safe low pressure venting system which is designed to release excess gas and close automatically as the internal gas pressure rising to an unacceptable level This low pres...

Page 4: ...ommunications Equipment Computers Control Equipment Electronic Cash Registers Electronic Test Equipment Emergency Lighting Systems Fire Security Systems Geophysical Equipment Medical Equipment Microprocessor Based Office machines Solar Powered Systems Telecommunication Systems Television Video Recorders UPS EPS Vending Machines l l l l l l l l l l l l l l l l l Applications ...

Page 5: ...51 151 151 151 151 181 50 65 65 65 98 76 94 93 93 93 94 166 100 98 98 98 100 166 1 80 2 40 2 58 2 58 3 57 5 80 84 49 52 56 84 126 240 140 150 160 240 360 9 5 22 20 20 16 14 F1 or F2 F1 or F2 F1 or F2 F1 or F2 F1 or F2 M5 x Ø12 A D D D D B Certification l l l l l CE UL ISO9001 ISO14001 OHSAS18001 l GOST Terminals Terminal Layout F1 F2 M5x 12 φ A B D 4 80 6 35 3 25 6 35 7 95 4 25 0 80 M5 φ12 0 80 ...

Page 6: ...xample if a lead acid battery were discharged to zero volts and left standing in either on or off load conditions for a long period of time severe sulphation would occur raising the internal resistance of the battery abnormally high In such an extreme case the battery may not accept charge Powerline SC have been designed to withstand some levels of over discharge However whilst this is not the rec...

Page 7: ...arious temperatures Available capacity measured by open circuit voltage Figure 4 shows extrapolated service life condition for powerline sc at different ambient temperatures As can be seen from figure 4 higher ambient temperatures will reduce service life Impedance figure 4 Temperature Life characteristics of powerline SC The internal resistance impedance of a battery is lowest when the battery is...

Page 8: ... 120 100 80 60 40 20 0 0 02 0 08 0 1 0 5 10 15 20 25 30 35 40 11 0 12 0 13 0 14 0 4 50 4 00 3 50 0 V 0 04 0 06 7 50 7 00 6 50 6 00 5 50 140 120 100 80 60 40 20 0 5 00 4 50 4 00 3 50 0 2 4 6 8 10 12 14 16 18 20 CHARGE VOLTAGE CHARGED VOLUME AFTER 50 DISCHARGE AFTER 100 DISCHARGE CHARGING TIME HOURS 7 50 7 00 6 50 6 00 5 50 CHARGING CURRENT 11 0 12 0 13 0 14 0 15 0 V 0 1CA 7 20V 14 4V 4 8V CONSTANT ...

Page 9: ...ll is applied occurs after the battery has recovered about 80 of its rated capacity This is one of the most efficient charging methods available as the recharge time is minimized during the initial stage whilst the battery is protected from overcharge by the system switching to stage 2 float standby charge at the switching point Y POWERLINE SC SERIES 07 Charge Figure 15 Characteristics of two SC12...

Page 10: ... the potential for overcharging the battery exists appropriate regulated charging circuitry between the solar panels and the battery is recommended Remote sites and other outdoor applications is where most solar powered systems are to be normally found When designing a solar powered system for this class of application a great deal of consideration must be given to environmental conditions For exa...

Page 11: ... LOAD condition may result in undercharging The constant voltage range required by a battery is always defined as the voltage range applied to a battery which is fully charged Therefore a charger having the output characteristics illustrated in Figure 22 should be adjusted with the output voltage based on point A The most important factor in adjusting charger output voltage is the accuracy at poin...

Page 12: ... speaking the most important factor is depth of discharge Figure 26 illustrates the effects of depth of discharge on cyclic life The relationship between the number of cycles which can be expected and the depth of discharge is readily apparent If an extended cycle life is required then it is common practice to select a battery with a larger capacity than the one that is required to carry the load ...

Page 13: ...duce electrical discharges in the form of sparks 3 When the battery is operated in a confined space adequate ventilation should be provided 4 The battery case is manufactured from high impact ABS plastic resin It should not be placed in an atmosphere of or in contact with organic solvents or adhesive materials 5 Correct terminals should be used on battery connecting wires Soldering is not recommen...

Page 14: ...n fresh water and seek IMMEDIATE medical attention 14 DO NOT INCINERATE batteries as they are liable to rupture if placed into a fire Batteries that have reached the end of their service life can be returned to us for safe disposal 15 Touching electrically conductive parts might result in an electric shock Be sure to wear rubber gloves before inspection or maintenance work 16 The use of mixed batt...

Page 15: ...sun com Email sales abtbatt com Our sales growth is due to a complete Global Network with Master distributors and Country managers who apply ABT commercial strategy and through Global Key Account in ABT World Wide ABT VRLA Battery PowerLine Thunder Enduro Sunwind e Trek ABT Copyright 2010 Shandong Sacred Sun Power Sources Co Ltd All rights reserved Version 201105 ...

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