Absolent Air Care Filtermist FX Series User Manual & Log Book Download Page 5

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Safety Information

Isolation from any power supply shall either be visible (visible break in the power supply circuits) or the isolation 
device is actuated to the off position and physically locked off.

The unit must not be operated without the case fitted.

At least 

 seconds must be allowed for the inner drum to stop rotating before the case is removed.

Oil leaks can be a hazard. The complete Filtermist system should be checked regularly for possible oil leaks.

Daily visual checks of both unit and extraction duct are recommended.

Contact with oils, coolants etc. can cause skin disorders. Avoid contact with skin and eyes and wear PVC,

neo prene or nitrile gloves, safety glasses and overalls when cleaning or working on the filter.

The unit to be used on wet applications only, e.g. Oil, emulsion, coolant or steam.

The unit is not to be used on flammable, explosive, corrosive or dry applications, e.g dust, smoke, acid.

The unit is intended for indoor use only.

Daily visual checks of both unit and extraction duct are recommended.

Ensure that the recommended schedules of checks, as detailed in the accompanying Log Book, are followed.

General Information

Filtermist units remove and separate contaminants by centrifugal impaction, forcing aerosols to coalesce into 
larger droplets and removing them from the airstream. High levels of filtration and constant efficiency make this 
method of separation ideal for machining applications using coolants.
Recovered oil can be returned to the machine tool or a separate container, whilst the cleaned air is exhausted 
back into the work area. Collection of contaminated air should be as close as possible to its source so installation 
of a Filtermist unit will usually be directly on, or very close to, the machine tool, simplifying any installation 
requirements.

Filtermist unit are available in a comprehensive range of air volumes suitable for a wide range of machine tools.

Some simple guidelines need to be followed to ensure trouble free installation of each unit.

• On enclosed machine applications, the extraction point should be positioned as far as practically possible
from the cutting area of the machine. This will prevent oil droplets being drawn up into the unit and possibly
overloading the unit. It will also prevent swarf being drawn into the inlet grille which over time will cause a
reduction in air flow and therefore extraction.

• The extraction point should also be positioned so that mist is drawn away from the operators working area.

Installation Information

Summary of Contents for Filtermist FX Series

Page 1: ...odels S200 S400 S800 FX4002 FX5002 FX6002 FX7002 Local Exhaust Ventilation Manual Log Book Principles Installation Maintenance and Testing of Filtermist LEV Systems Company Unit Model No Unit Serial N...

Page 2: ...re at suitable test points indicated in the system documentation Observe processes and sources and assess how effective the LEV is at controlling operators exposure When testing hoods the examiner wil...

Page 3: ...ss A perforated steel drum open at one end is directly driven by a 3 phase electric motor Four vanes within the drum generate suction which draws aerosols into the drum Here the aerosols are impacted...

Page 4: ...y sited either on e g Fig 1 or close to the application mounted on a stand e g Fig 2 and therefore installation is straightforward requiring minimal ductwork Filtermist units are light require minimal...

Page 5: ...st units remove and separate contaminants by centrifugal impaction forcing aerosols to coalesce into larger droplets and removing them from the airstream High levels of ltration and constant ef ciency...

Page 6: ...be from the Filtermist unit should be straight with smooth bends no kinks and unrestricted e g Fig 5 The end of the tube must not be submerged as this will prevent oil from the unit being discharged F...

Page 7: ...t see table 1 on page 12 t i n u h t i w d e i l p p u s s d u t s e s a c x 4 t i F 2 t i n u f o e s a b n i s w e r c s t r e s n i x 4 e v o m e R 1 3 Fit foam collar seal around inlet spigot supp...

Page 8: ...re 3 Connect inlet of unit to extraction hole using suitable duct and adaptor supplied separately 4 Fit oil return tube and position tube to drain oil back to machine enclosure sump or collection vess...

Page 9: ...T 3 inside of unit IMPORTANT There must be no kinks or U bends in the return tube The end of the tube must not be submerged 5 Position unit in stand and secure unit with bolts supplied with unit 6 Co...

Page 10: ...ional equipment The F Monitor is a monitoring device that measures air ow and time to indicate when the ltermist unit needs servicing An additional sensor can be tted to also monitor temperature and v...

Page 11: ...with the machine cycle Recommended overload settings and terminal connection Overloads to be set no higher than 125 of the motors full load current IMPORTANT Please note that for 230 240v 50HZ applic...

Page 12: ...0mm 155mm 155mm 155mm 205mm 205mm 205mm Case Stud Hole PCD mm 190 250 5 7 2 5 7 2 5 7 2 5 7 2 0 5 2 Case Stud Hole Diameter mm 10 10 0 1 0 1 0 1 0 1 0 1 Drain Tube Diameter 19mm 19mm 19mm 19mm 19mm 19...

Page 13: ...he log book provided with each unit EEJUJPOBM DPQJFT DBO CF SFRVFTUFE CZ DPOUBDUJOH PVS PGGJDF Maintenance requirements are covered by two schedules 1000 hour Service Parts required for the 1000 hour...

Page 14: ...ide of drum and inspect drum for signs of damage IMPORTANT Damaged drums should be replaced 6 Fit new drum pads t i n u e l b m e s s a e R 9 r a e l c s i e l l i r g t e l n i k c e h C 8 l a e s w...

Page 15: ...p m u r d d l o e v o m e R 6 m u r d e v o m e R 5 s t u n g n i t n u o m r o t o m e v o m e R 9 s d a p m u r d w e n t i F 8 m u r d f o e d i s t u o d n a e d i s n i n a e l C 7 12 Remove old...

Page 16: ...bolts t i n u e l b m e s s a e R 8 1 r a e l c s i e l l i r g t e l n i k c e h C 7 1 l a e s w e n t i F 6 1 IMPORTANT Ensure safety latch and clip are securely fastened Every 2000 Hours Running Ti...

Page 17: ...hould be checked and cleaned on a more frequent basis according to duty Contact your FILTERMIST supplier for details of maintenance plans and spares kits IMPORTANT Use only genuine Filtermist spares U...

Page 18: ...cy Afterfilter 99 95 efficiency S200 S400 S800 S200 S400 S800 20 206 10 000 20 206 10 003 20 206 10 003 No HE Afterfilter for the S200 20 206 10 006 20 206 10 006 4 For 1000 hour service S200 Filter K...

Page 19: ...0 019 3 4 For 1000 hour service 2 0 0 4 X F t i K r e t l i F FX5002 FX6 7002 20 213 30 047 20 213 30 048 20 213 30 049 5 For 2000 hour service 2 0 0 4 X F t i K s e r a p S FX5002 FX6 7002 20 213 30...

Page 20: ...t Drum is rotating in wrong direction Drain hose is blocked kinked or sub merged Excessive extraction Mist could be oil smoke Check rotation of drum anti clockwise when viewed from inlet Re position a...

Page 21: ...21 21 Local Exhaust Ventilation LOG BOOK...

Page 22: ...erational Once the unit is running check the status of the air ow monitor if tted Weekly Checks Check all grilles and pre lters within the extraction ductwork and ensure they are clear Check that the...

Page 23: ...5 anni e per scaricare termini e condizioni Visite www filtermist es para activar su garant a de 5 a os y descargar los t rminos y condiciones All new Filtermist oil mist filters come with a FREE Y E...

Page 24: ...24 Daily Log Sheet s t n e m m o C d e n g i S S S F T W T M k e e W Daily Log Sheet...

Page 25: ...25 Daily Log Sheet s t n e m m o C d e n g i S S S F T W T M k e e W Daily Log Sheet...

Page 26: ...26 Daily Log Sheet s t n e m m o C d e n g i S S S F T W T M k e e W Daily Log Sheet...

Page 27: ...27 Daily Log Sheet s t n e m m o C d e n g i S S S F T W T M k e e W Daily Log Sheet...

Page 28: ...28 Daily Log Sheet s t n e m m o C d e n g i S S S F T W T M k e e W Daily Log Sheet...

Page 29: ...29 Weekly Log Sheet s t n e m m o C d e n g i S 4 k c e h C 3 k c e h C 2 k c e h C 1 k c e h C k e e W Weekly Log Sheet...

Page 30: ...30 Weekly Log Sheet s t n e m m o C d e n g i S 4 k c e h C 3 k c e h C 2 k c e h C 1 k c e h C k e e W Weekly Log Sheet...

Page 31: ...31 Weekly Log Sheet s t n e m m o C d e n g i S 4 k c e h C 3 k c e h C 2 k c e h C 1 k c e h C k e e W Weekly Log Sheet...

Page 32: ...32 Monthly Log Sheet Month Check 1 Check 2 Check 3 Check 4 Check 5 Check 6 s t n e m m o C d e n g i S Monthly Log Sheet Statutory LEV Testing is now due...

Page 33: ...rs Full Service Date Signed by 2000hrs Full Service Date Signed by 2000hrs Full Service Date Signed by 2000hrs Interim Service Date Signed by 1000hrs Unscheduled Maintenance Repair Date Reason for Mai...

Page 34: ...010 EN 60204 1 2018 EN ISO 14120 2015 EN ISO 13857 2019 The technical file is compiled in accordance with part A of Annex VII of the Machinery Directive 2006 42 EC Person authorised to compile the tec...

Page 35: ...35 1st January 2023 Filtermist Limited Telford 54 Business Park Nedge Hill Telford TF3 3AL England Filtermist Limited Telford 54 Business Park Nedge Hill Telford TF3 3AL England...

Page 36: ...Filtermist Limited Telford 54 Business Park Nedge Hill Telford Shropshire TF3 3AL England 5FM NBJM TBMFT GJMUFSNJTU DPN XXX GJMUFSNJTU DPN Supplied by 20 218 10 033 Rev1 QSJM 2023...

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