ABONG SEBRINGVILLE 3157826 Manual Download

Page: 1 / 97

A clock is a precision mechanical instrument containing many

slowly moving parts. There are over a hundred points of contact

where friction works to bring it to a stop.
Take your time assembling this kit, and pay attention to the

details. Great pains have been taken to craft these instructions

to ensure your success. If there are any steps that seem unclear,

please let us know.
Before you begin, check that there are no missing or damaged

pieces in the kit. A parts list is provided to help identify each

piece.
Finally, read through all the instructions before you begin. This

will help you understand how each piece fits into the finished

clock.

WALL CLOCK KIT

SEBRINGVILLE

DAMAGED OR MISSING PARTS?

email: [email protected]

Made in Canada by

ABONG, Inc

5-775 Woodlawn Road W

Guelph, ON N1K 1Y7

WARNING!

CHOKING HAZARD - CONTAINS

SMALL PARTS. NOT RECOMMENDED

FOR CHILDREN UNDER 3 YEARS

Summary of Contents for SEBRINGVILLE 3157826

Page 1: ...s that seem unclear please let us know Before you begin check that there are no missing or damaged pieces in the kit A parts list is provided to help identify each piece Finally read through all the i...

Page 2: ...ker boards one large and one small with parts labels beginning with A There is one thinner board with parts labels beginning with B There is one thinner board with parts labels beginning with C There...

Page 3: ...2 The kit also contains a number of other components needed to complete the clock...

Page 4: ...3 The tools needed to assemble this kit are Razor saw 42 teeth per inch Scissors...

Page 5: ...are Two or three sheets of good quality fine grit 220 sandpaper Cyanoacrylate gel glue also called CA crazy or super glue Wood glue also called carpenter s or PVA glue One pack 6000 count BBs Daisy o...

Page 6: ...rit sandpaper sand both faces of each part to remove blemishes and residue left by the laser cutting process For large pieces use a sanding block which can be as simple as a piece of scrap wood with s...

Page 7: ...y the sandpaper flat and move the part against it Take care not to remove any laser etched marks Taking a little extra care and patience to prepare each piece will make a huge impact on the appearance...

Page 8: ...6 To sand holes and smaller openings tear a small strip of sandpaper and tightly roll it into a cone shape small enough to fit Work the sandpaper into the opening twirling it as it is moved in and out...

Page 9: ...sand each tooth across the thickness of the material Work around the rim of the gear first working on one side of each tooth then flip the gear over and sand the other side Take care to remove only en...

Page 10: ...by natural resins in the material It does not bond well with glue The instructions will include diagrams indicating which edges need to be sanded Lightly sand the highlighted edges to expose the mate...

Page 11: ...ly sand any joints that bind so the parts fit together smoothly Sand the end of alignment pins rods and tubes to remove any rough edges It is critical that the parts are fully inserted and all edges a...

Page 12: ...o known as carpenter s glue or PVA is used to tack parts together It takes longer to dry and allows the parts to be adjusted before the glue sets and hardens The symbol below indicates wood glue is re...

Page 13: ...ion as it stays where applied This glue will sieze the parts as soon as you stop moving them First test fit the parts then apply glue to one part before attaching the other part in one smooth steady m...

Page 14: ...rbon fiber is tough and can be challenging to cut Always use a sharp blade and follow these steps to get the best results Secure the piece to be cut Some options are a miterbox a vice a block of scrap...

Page 15: ...ore it on the marked line This will help prevent the blade from wandering 16 Apply very light downward force to the saw as you cut Excessive pressure will dull the teeth and clog the saw 17 Reduce the...

Page 16: ...kit craft paints are a simple and effective method Carefully apply the paint to completed components before final assembly Avoid getting finish onto any edge or surface that will be glued or or contac...

Page 17: ...the guide AL as a reference to cut four LONG sections of carbon fiber tube Ensure the ends are cut flat and the length is accurate Use a sharp razor saw jig saw or dremel tool Wear a mask and safety g...

Page 18: ...s a reference to cut three SHORT sections from the remaining carbon fiber tube Use a sharp razor saw jig saw or dremel tool Wear a mask and safety glasses There will be a length of tube left over Set...

Page 19: ...eference to cut eight SHORT sections from the small dowel These are alignment pins Use a sharp razor saw jig saw or dremel tool Wear a mask and safety glasses There will be a length of dowel left over...

Page 20: ...E to the end plate Do not get glue on the tube 7 Use CA glue to attach an end plate DK to the long spacers DE The long spacers DE must be fully inserted into the end plate DK Do not get glue on the tu...

Page 21: ...10 Repeat the previous six steps to create a second long spacer assembly...

Page 22: ...to the end plate DK Do not get glue on the tube 14 Use CA glue to attach an end plate DK to the short spacers DJ The short spacers DJ must be fully inserted into the end plate DK Do not get glue on th...

Page 23: ...17 Sand the edges marked in red of the three frame spacers AB the pendulum anchor AC and the baseplate AA Use 220 grit sandpaper A secure glue joint is critical for this load bearing component...

Page 24: ...18 Place the baseplate AA on a flat surface marked side up Use CA glue to attach the three frame spacers AB and the pendulum anchor AC to the base plate Note the orientation of the notches...

Page 25: ...19 Use CA glue to attach the pendulum anchor BA and pendulum cord guide BB to the base plate AA Note the orientation of the notch...

Page 26: ...H and the clock face BC to the frame The clock face slides into the notches in two frame spacers as shown Do not glue Remove the clock face BC retainer clips DH and front plate AD 20 Test fit the fron...

Page 27: ...ng DF marked side up 25 Apply CA glue to the face of the pulley flange DI inside the marked ring Press the pulley core CF onto the pulley flange DI 26 Apply CA glue to the face of the second pulley fl...

Page 28: ...28 Sand the edges marked in red of the two counterweight faces DC the two sides DB the bottom DA and the top CH Use 220 grit sandpaper A secure glue joint is critical for this load bearing component...

Page 29: ...he two counterweight sides DB to the counterweight face DC and the bottom DA Ensure all seams are tight and secure 31 Slip the counterweight pulley into the counterweight back Do not glue Use a genero...

Page 30: ...32 Fill the counterweight with BBs not supplied 33 Use CA glue to attach the counterweight top CH 34 Use CA glue to attach the decorative plate BD to the front counterweight face DC...

Page 31: ...f the pendulum bob core AK 36 Use CA glue to fit the metal weight inside the guide ring AK 37 Use CA glue to attach the trim plate BK to the unmarked side of the pendulum bob core AK Insert the adjust...

Page 32: ...38 Sand the indicated edges of the the pendulum crown AG and the crutch BI Use 220 grit sandpaper...

Page 33: ...rown AG marked side down on a flat surface Use CA glue to attach one end of the pendulum rod to the pendulum crown AG 41 Slip the pendulum bob onto the other end of the pendulum rod Align the trim pla...

Page 34: ...d side of the pendulum crown AG This completes the pendulum 42 Slip a small axle pin through the unmarked side of the crutch BI Glue the axle pin to the marked side of the pendulum crown AG Note the c...

Page 35: ...ooth of the second wheel gear BM and a pinion AE to remove residue left by the laser cutting process Use 220 grit sandpaper as needed to provide a sliding fit between the holes in both the second whee...

Page 36: ...45 Place a LONG section of tube into the hole the baseplate AA marked with a triangle Do not glue...

Page 37: ...e 47 Slip a pinion AE onto the long spacer assembly Do not glue 48 Slip a spacer ring DF onto the pinion AE Apply a bead of wood glue to the joint between the spacer ring DF and the carbon fiber tube...

Page 38: ...50 Assemble the faceplate AD to the assembled base using the clock face BC and retaining clips DH...

Page 39: ...e the second wheel assembly while examining it edge on The space between the second wheel gear BM and the faceplate AD should be consistent to prevent wobbling Continuing rotating the assembly and adj...

Page 40: ...e the clock face BC retaining clips DH and faceplate AD from the assembled base Apply CA glue to the joint between the second wheel gear BM and the tube 53 Press a spacer ring DF onto the second wheel...

Page 41: ...t between the spacer ring DF and the tube on the unmarked side of the second wheel gear BM 55 Press the pinion AE onto the spacer ring Apply CA clue to the joint between the pinion AE and the tube on...

Page 42: ...the escape wheel gear CA and a pinion AE to remove residue left by the laser cutting process Use 220 grit sandpaper as needed to provide a sliding fit between the holes in both the escape wheel gear...

Page 43: ...o not glue 60 Slip a long spacer assembly ring side down onto the tube Do not glue 61 Slip a spacer ring DF onto the long spacer assembly Apply a bead of wood glue to the joint between the spacer ring...

Page 44: ...63 Assemble the faceplate AD to the assembled base using the clock face BC and retaining clips DH...

Page 45: ...e the escape wheel assembly while examining it edge on The space between the escape wheel gear CA and the faceplate AD should be consistent to prevent wobbling Continuing rotating the assembly and adj...

Page 46: ...Press a pinion AE onto the escape wheel gear CA Apply CA glue to the joint between the pinion AE and the tube 67 Press a spacer ring DF onto the pinion AE 68 Remove the escape wheel assembly from the...

Page 47: ...69 Press the long spacer assembly onto the pinion AE 70 This completes the escape wheel...

Page 48: ...the working faces of the pallets AF Work carefully and do not alter the shape of the part Use 220 grit sandpaper as needed to provide a sliding fit between the holes in both the pallets AF and the pal...

Page 49: ...ate BJ marked side up onto the tube Do not glue Press two alignment pins into the holes in the pallet backing plate BJ 74 Use CA glue to attach the pallets AF to the pallet backing plate BJ and alignm...

Page 50: ...embly marked side up onto the short spacer assembly Apply CA glue to the joint between the pallets AF and the tube 78 Press a spacer ring DF onto the pallets AF Apply CA glue to the joint between the...

Page 51: ...80 Press a third spacer ring DF onto second spacer ring DF 81 Remove the pallets from the assembled base This completes the pallets...

Page 52: ...idue left by the laser cutting process Use 220 grit sandpaper as needed to provide a sliding fit between the hole in the winder wheel gear BH and the tube Use 220 grit sandpaper on the pawl spacers DD...

Page 53: ...glue Press two alignment pins into the spool thumbwheel CD 85 Use CA glue to attach a spool core CE to the spool thumbwheel CD and alignment pins Do not allow glue to come into contact with the tube 8...

Page 54: ...up onto the spool thumbwheel CD Do not allow glue to come into contact with the tube 89 Use CA glue to attach the ratchet BN to the ratchet spacer CC marked side down The outline of the ratchet BN mu...

Page 55: ...they are fully inserted and correctly oriented 93 Slip the pawls DG onto the alignment pins Do not glue The pawls should pivot freely on the alignment pins Use 220 grit sandpaper on the holes in the...

Page 56: ...mble the two halves of the winder wheel Do not glue The retainer plate CG should be flush against a spool thumbwheel CD with the ratchet fully inserted into the pawls 97 Place a LONG section of tube i...

Page 57: ...e assembled winder wheel onto the tube Ensure the ratchet is still fully engaged Apply wood glue to the joint between the winder wheel gear BH and the tube 100 Press a spacer ring DF onto the winder w...

Page 58: ...101 Assemble the faceplate AD to the assembled base using the clock face BC and retaining clips DH...

Page 59: ...e the winder wheel assembly while examining it edge on The space between the winder wheel gear BH and the faceplate AD should be consistent to prevent wobbling Continuing rotating the assembly and adj...

Page 60: ...econd spacer ring DF onto the previous spacer ring DF Apply CA glue to the joint between the second spacer ring DF and the tube 105 Press a third spacer ring DF onto the second spacer ring DF 106 Slip...

Page 61: ...ing from the tube Ensure the ratchet is still fully engaged Apply a thin bead of CA glue to the tube near the spool thumbwheel CD 108 Press a spacer ring onto the tube until it just contacts the spool...

Page 62: ...109 When held upright the spool should rotate independantly of winder wheel gear and tube in one direction while the entire assembly rotates together in the other...

Page 63: ...AJ hour gear AI and hour pinion AH to remove residue left by the laser cutting process Use 220 grit sandpaper as needed on the holes in the idler gear CI idler pinion AJ hour gear AI hour pinion AH ho...

Page 64: ...Center the idler gear CI over the idler spacer ring CB Do not glue Apply a ring of CA glue around the pivot hole in the idler gear CI 114 Place an axle pin though the pivot hole of the idler pinion A...

Page 65: ...pply CA glue around and in the small hole in the faceplate AD 118 Press the axle pin into the hole in the faceplate leaving a gap roughly the thickness of a piece of paper between the head of the axle...

Page 66: ...glue to attach the hour hand spacer BE to the hour gear AI Do not allow glue to contact the tube 122 Use CA glue to attach the hour hand BF marked side down onto the hour hand spacer BE Do not allow...

Page 67: ...ing DF onto the end of the SHORT section of tube It must be even with the end of the tube Apply a bead of CA glue to the joint between the spacer ring DF and the tube 125 Press the minute pinion AH on...

Page 68: ...freely Apply CA glue to the joint between the spacer ring DF and the tube 128 Press the minute hand BG marked side down onto the spacer ring DF 129 Use CA glue to attach the dial train rod to the tub...

Page 69: ...131 Use 220 grit sandpaper to remove any residue from the axle holes in the base plate AA The tube should spin freely in each of the marked holes...

Page 70: ...132 Use 220 grit sandpaper to remove any residue from the axle holes in the faceplate AD The tube should spin freely in each of the marked holes...

Page 71: ...133 Place the winder wheel in the hole marked with a club...

Page 72: ...134 Slip the dial face BC under the idler gear...

Page 73: ...135 Attach the faceplate AD to the assembled base using the dial face BC and two retainer clips DH...

Page 74: ...ining ring and the frame If there is skip the next three steps 137 If the top retaining ring is touching the frame remove the winder wheel and the top retainer ring DF Sand the ring to reduce its thic...

Page 75: ...140 Spin the wheel It should rotate freely and gently coast to a stop If it does not sand the axle holes in the base plate AA and faceplate AD again with 220 grit sandpaper Repeat as needed...

Page 76: ...141 Remove the winder wheel and install the second wheel in the hole marked with a triangle Ensure it rotates freely and gently coasts to a stop sanding the axle holes and repeating the test as needed...

Page 77: ...142 Remove the second wheel and install the escape wheel in the hole marked with a star Ensure it rotates freely and gently coasts to a stop sanding the axle holes and repeating the test as needed...

Page 78: ...kwise and ensure both wheels spin with minimal friction and coast to a stop If they catch and stop suddenly mark the teeth on the larger gear where it meshes with the pinion Ensure all residue has bee...

Page 79: ...e second wheel counterclockwise and ensure both wheels spin with minimal friction and coast to a stop If they catch and stop suddenly mark the teeth on the larger gear where it meshes with the pinion...

Page 80: ...d ensure all wheels spin with minimal friction and coast to a stop If they catch and stop suddenly mark the teeth on the larger gear where it meshes with the pinion Ensure all residue has been removed...

Page 81: ...146 Apply CA glue to the hole in the pallet backing plate BJ...

Page 82: ...147 Align the hole in the crutch BI and the hole in the pallet backing plate BJ...

Page 83: ...essing an axle pin through the back of the crutch BI and through the pallet backing plate There should be a gap roughly the thickness of a sheet of paper between the head of the axle pin and the crutc...

Page 84: ...149 Trim and sand the axle pin flush with the surface of the pallet backing plate BJ...

Page 85: ...end through the hole in the spool thumbwheel CD from the back face inward Pull the cord through untill the knot is secured against the outside face of the spool thumbwheel Sieze the knot with a drop...

Page 86: ...151 Thread the other end of the counterweight cord through the counterweight cord guide BB as shown Tie a figure of eight knot on the free end of the cord...

Page 87: ...152 Install the pallets in the hole marked with a crescent The knife edge on the pendulum crown AG will rest in the groove etched into the top of the pendulum anchor AC...

Page 88: ...153 Install the winder wheel into the hole marked with a club and the escape wheel into the hole marked with a star...

Page 89: ...154 Install the second wheel into the hole marked with a triangle...

Page 90: ...155 Install the faceplate AD using the dial face BC and retainer clips DH...

Page 91: ...156 Hang the clock on the wall Step 1 157 Hang the clock on the wall Step 2 158 Hang the clock on the wall Step 3 159 Hang the clock on the wall Step 4...

Page 92: ...160 Thread the free end of the counterweight cord through the counterweight pulley as shown...

Page 93: ...161 Slide the knotted end of the counterweight cord into the counterweight anchor as shown...

Page 94: ...162 While supporting the counterweight turn the spool thumbwheels counterclockwise to wind the clock...

Page 95: ...163 Press the dial train rod into the center of the winder wheel carbon fiber tube Ensure the minute gear pinion is engaged with the idler gear...

Page 96: ...164 Place the knife edge of the pendulum crown AG into the groove etched in the counterweight anchor...

Page 97: ......

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ABONG SEBRINGVILLE 3157826, Manual

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