ABM Superbike Installation And Safety Information Download | Manualshive

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Installation manual Superbike

™

for Kawasaki ZX-10 R model 2016-

• Revision: 00 • 30/01/2020 •

© ABM Fahrzeugtechnik GmbH

Page 19 of 19

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Summary of Contents for Superbike

Page 1: ...www ab m de info ab m de Superbike Kit Installation and safety information for Kawasaki ZX 10 R from model year 2016...

Page 2: ...vehicle manufacturer Any work in relation to the installation removal and tightening torque of original parts should always be carried out in compliance with the workshop manual To ensure safe functi...

Page 3: ...the work area Protect removed parts from damage Never remove the upper triple clamp without first removing load from the front wheel as this could damage the lower triple clamp Please note when disas...

Page 4: ...mbH Page 4 of 19 3 Installation Remove steering damper Remove both handlebar ends and the left hand rubber grip from the handlebar Remove the nut and washer and loosen the clamp screws of the top yoke...

Page 5: ...of the brake unit according to the manufacturer s specifications Disconnect the brake line from the brake pump Remove the switch units armatures and the brake pump on both sides Remove both original...

Page 6: ...Nm Attach the manifold to the bracket with the screw and nut provided For this slightly bend the holder Tip For this release the holder Caution To ensure a tension free installation the brake line fi...

Page 7: ...3mm Then drill out the screw head 8mm All the original parts for attaching the ignition lock are no longer needed Attach the clamps with screws M10 and safety washers onto the top yoke Use thread loc...

Page 8: ...the top yoke using the spacer bushings screws and washers provided Tightening torque 18 21 Nm Align all parts before attaching Slightly drill out the screw heads hexagon socket for theft protection M...

Page 9: ...he fairing and fork Slide on the top yoke and attach using the original nut and washer and the two clamp screws M8x20 torque according to manufacturer s specifications Tightening torque 18Nm Slide the...

Page 10: ...19 Slide all operating elements and armatures onto the handlebar and provisionally pre assemble Remove the front tank fairing Attach the steering damper at the tank using the provided shorter spacer b...

Page 11: ...e sleeve provided 5mm must also be used between spacer bushing and screw Tightening torque 18 Nm Lay the cable under the tank fairing so that it can be attached with the bracket to the damper as per o...

Page 12: ...age 12 of 19 Remove the left and right plastic covering according to the workshop manual Unscrew the black Phillips screws on both sides completely Disconnect the plug connectors of the indicators Rem...

Page 13: ...the longer screws provided Tightening torque 6 Nm Reconnect the plugs of the indicators and check their functionality Insert the black Philips screws on both sides Install the left and right plastic...

Page 14: ...place the template on the fairing and align it with the screw Mark the cutting line Remove template and reinsert the screw of the windshield Cover vehicle Shorten the fairing on the right and left sid...

Page 15: ...rake lever can be pulled up to the handle and under no circumstances touches other parts After mounting the brake line and the hand pump the complete brake system must be bled according to the install...

Page 16: ...uires the drilling of holes for the centring pins To do this align the operating elements and mark the positions for the centring pins push onto the pins using grease Now centre punch the marked posit...

Page 17: ...must not change After completing the work the firm fit function and tightness of all components and screws must be checked Make sure that there is sufficient brake fluid in the reservoir Also check t...

Page 18: ...Installation manual Superbike for Kawasaki ZX 10 R model 2016 Revision 00 30 01 2020 ABM Fahrzeugtechnik GmbH Page 18 of 19...

Page 19: ...Installation manual Superbike for Kawasaki ZX 10 R model 2016 Revision 00 30 01 2020 ABM Fahrzeugtechnik GmbH Page 19 of 19...

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