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EN - 7

Welding torch ERGO

5 Handle operating elements

4.4 Setting the shielding gas volume

4.5 Feeding in wire

1

Insert the wire into the wire feed unit as specified by the manufacturer.

2

Press the ‘zero-current wire feed’ trigger on the wire feed unit until the wire 
emerges from the contact tip.

5 Handle operating elements

The trigger’s two-cycle mode can be activated when using a standard welding 
torch. Further operating modes and handle modules depend on the 
corresponding welding power source and must be ordered separately.

NOTICE

• Check the minimum fill level on the cooling unit.
• Ensure that the coolant supply and return hoses have been correctly 

installed. Coolant supply = blue, coolant return = red.

• Do not use deionised or demineralised water as coolant or for leak and 

flow tests. This may shorten your welding torch’s service life.

• For liquid-cooled welding torches, we recommend using 

ABICOR BINZEL

 BTC coolant.

• The cooling system must be purged of any air each time the device is 

commissioned and after every cable assembly change: disconnect the 
coolant return hose from the coolant recirculator and hold it over a 
collection receptacle. Close the opening on the coolant return hose then 
re-open it by abruptly releasing it. Repeat until the coolant flows into the 
collection receptacle continuously and without air bubbles.

NOTICE

• The type and amount of shielding gas used depend on the welding task 

and the gas nozzle geometry.

• Make all shielding gas connections gas-tight.
• To prevent the shielding gas supply from becoming clogged by 

impurities, the cylinder valve must be opened briefly before connecting 
the cylinder. This will expel any impurities that may be present.

NOTICE

• Please also consult the operating instructions for the welding 

components, e.g. the welding power source.

Summary of Contents for ERGO Series

Page 1: ...C H N O L O G Y F O R T H E W E L D E R S W O R L D www binzel abicor com Z E R T IF I Z I E R T E S Q M S Y S T E M DIN EN ISO 9001 S EN Operating instructions EN MIG MAG Welding torch ERGO GB 15579...

Page 2: ...ditions of the Instructions All trademarks mentioned in the operating instructions are the property of their respective owners 1 Designated use EN 3 2 Technical data EN 3 3 Safety instructions EN 4 3...

Page 3: ...Ambient conditions during operation Type of voltage DC DC polarity of the electrodes Usually positive Shielding gas DIN EN 439 CO2 and mixed gas M21 Wire types Commercially available round wires Volta...

Page 4: ...ting instructions for the power source or the documentation for other peripheral devices Standard length L 3 00 m 4 00 m 5 00 m Coolant connection Plug in nipple nom diam 5 Cooling unit power Min 800...

Page 5: ...assembly disassembly and repair work Switch off the power source Close the gas supply Close the compressed air supply Disconnect the mains plug CAUTION Risk of injury Puncture or cut in wounds may be...

Page 6: ...tip and attach the gas nozzle 4 2 2 PA liner For using aluminium copper nickel and stainless steels 1 Use the ABICOR BINZEL sharpener to sharpen the start of the PA liner to an angle of about 40 Then...

Page 7: ...y shorten your welding torch s service life For liquid cooled welding torches we recommend using ABICOR BINZEL BTC coolant The cooling system must be purged of any air each time the device is commissi...

Page 8: ...flow time has passed and then switch off the power source 3 Close the valve on the shielding gas cylinder 8 Maintenance and cleaning NOTICE As liquid cooled cable assemblies start to leak when they o...

Page 9: ...he machine side to the wire feed unit NOTICE The specified maintenance intervals are guidance values and refer to single shift operation Maintenance and cleaning work may only be carried out by qualif...

Page 10: ...EN 10 8 Maintenance and cleaning Welding torch ERGO...

Page 11: ...EN 11 Welding torch ERGO 8 Maintenance and cleaning...

Page 12: ...R T H E W E L D E R S W O R L D www binzel abicor com Alexander Binzel Schweisstechnik GmbH Co KG Postfach 10 01 53 D 35331 Giessen Tel 49 0 64 08 59 0 Fax 49 0 64 08 59 191 Email info binzel abicor c...

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