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EN - 3

Welding torch ERGO

1 Designated use

1 Designated use

MIG/MAG manual welding torches are used to safely weld low and high-
alloy materials. They consist of the torch neck with equipment parts and wear 
parts, handle or handle tube and cable assembly with central connector. They 
conform to EN 60 974-7 and are not considered devices that independently 
fulfil functions. Arc welding can only be carried out in connection with a 
welding power source.

2 Technical data

Transport and storage

-25°C to 55°C

Relative humidity

Up to 90% at 20°C

Tab. 1

Ambient conditions during operation

Type of voltage

DC

DC polarity of the electrodes

Usually positive

Shielding gas (DIN EN 439)

CO

2

 and mixed gas M21

Wire types

Commercially available round 
wires

Voltage rating

Peak value of 113 V

Protection type of the machine-side connections 
(EN 60 529)

IP3X

Tab. 2

General torch data (EN 60 974-7)

Type

Type of 
cooling

Load

DCY Wire 

Gas flow Cooling data 

Supply 
temp.

Flow Flow 

pressure

CO

2

M21

Max.

Min.

Min.

Max.

A

A

%

mm

l/min

°C

l/min

bar

bar

ERGO 15.1/.2

Air

180 150 60

0.6 - 1.0 10 - 18

ERGO 24.1/.2

Air

250 220 35

0.8 - 1.2 10 - 18

ERGO 25.1/.2

Air

230 200 60

0.8 - 1.2 10 - 18

ERGO 36.1/.2

Air

300 270 60

0.8 - 1.2 10 - 20

ERGO 501 D.1

Liquid

500 450 100 1.0 - 1.6 10 - 20

40

1

2.5

3.5

Tab. 3

Product-specific torch data (EN 60 974-7)

Summary of Contents for ERGO Series

Page 1: ...C H N O L O G Y F O R T H E W E L D E R S W O R L D www binzel abicor com Z E R T IF I Z I E R T E S Q M S Y S T E M DIN EN ISO 9001 S EN Operating instructions EN MIG MAG Welding torch ERGO GB 15579...

Page 2: ...ditions of the Instructions All trademarks mentioned in the operating instructions are the property of their respective owners 1 Designated use EN 3 2 Technical data EN 3 3 Safety instructions EN 4 3...

Page 3: ...Ambient conditions during operation Type of voltage DC DC polarity of the electrodes Usually positive Shielding gas DIN EN 439 CO2 and mixed gas M21 Wire types Commercially available round wires Volta...

Page 4: ...ting instructions for the power source or the documentation for other peripheral devices Standard length L 3 00 m 4 00 m 5 00 m Coolant connection Plug in nipple nom diam 5 Cooling unit power Min 800...

Page 5: ...assembly disassembly and repair work Switch off the power source Close the gas supply Close the compressed air supply Disconnect the mains plug CAUTION Risk of injury Puncture or cut in wounds may be...

Page 6: ...tip and attach the gas nozzle 4 2 2 PA liner For using aluminium copper nickel and stainless steels 1 Use the ABICOR BINZEL sharpener to sharpen the start of the PA liner to an angle of about 40 Then...

Page 7: ...y shorten your welding torch s service life For liquid cooled welding torches we recommend using ABICOR BINZEL BTC coolant The cooling system must be purged of any air each time the device is commissi...

Page 8: ...flow time has passed and then switch off the power source 3 Close the valve on the shielding gas cylinder 8 Maintenance and cleaning NOTICE As liquid cooled cable assemblies start to leak when they o...

Page 9: ...he machine side to the wire feed unit NOTICE The specified maintenance intervals are guidance values and refer to single shift operation Maintenance and cleaning work may only be carried out by qualif...

Page 10: ...EN 10 8 Maintenance and cleaning Welding torch ERGO...

Page 11: ...EN 11 Welding torch ERGO 8 Maintenance and cleaning...

Page 12: ...R T H E W E L D E R S W O R L D www binzel abicor com Alexander Binzel Schweisstechnik GmbH Co KG Postfach 10 01 53 D 35331 Giessen Tel 49 0 64 08 59 0 Fax 49 0 64 08 59 191 Email info binzel abicor c...

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