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ABIROB INSTRUCTION MANUAL

TABLE OF CONTENTS

Safety Measures

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3

Warnings

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4

Neckliner and Liner Instructions

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5,6

Service and Maintenance

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7

Accessories

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8

Troubleshooting

Porosity

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9

Spatter

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10

General

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11,12

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SAFETY MEASURES

PLEASE READ ALL SAFETY INSTRUCTIONS

Handling welding torches presents no danger if the appropriate safety regulations are 
strictly adhered to. For example:

• 

Starting-up procedures must be reserved for those fully conversant with processes relat-

ing to arc welding equipment.

• 

Arc welding can prove damaging to eyes, skin, and hearing! It is therefore imperative
that the Accident Prevention Regulations UVV 26.0 and VGB 15 are fully observed and
that all protective clothing, eye and ear protectors specified are worn.

• 

The load data given are maximum limit figures. Overloading will inevitably
damage the torch irrevocably!

• 

Before changing wear parts, disconnect for the power supply.

• 

The operating instructions for the individual welding components - e.g. power source,
wire feed and cooling unit must be followed.

• 

Never pull the cable assembly across sharp edges or set down close to weld spatter or
on a hot workpiece.

• 

Those not involved in the welding process should be protected by curtains or
partitions from radiation and the danger of being dazzled.

• 

When handling gas cylinders, consult the instructions issued by the manufacturers and
the suppliers of the pressurized gas.

• 

Workpieces which have been degreased using chlorinated solvents must be sprayed 
down with clean water before welding starts to avoid the risk of phosgene forming. For
the same reason, no degreasing baths containing chlorine must be placed close to the
welding point.

• 

All vapors given off by metals can cause harm and a special warning is attached to 
lead, cadmium, copper, zinc, and beryllium. If necessary, take appropriate precautions
(by providing adequate ventilation or an extraction system) to ensure that the legal 
maximum levels of toxic concentrations are not exceeded.

Summary of Contents for ABIROB A360

Page 1: ...00 Rating A with Shielding Gas Co2 360 500 With Mixed Gas 290 400 Wire Diameter mm 030 062 030 062 NOTE In case of Pulsed Arc the rating data is reduced up to 35 All Torches are Air Cooled Available T...

Page 2: ...the power supply The operating instructions for the individual welding components e g power source wire feed and cooling unit must be followed Never pull the cable assembly across sharp edges or set...

Page 3: ...June Rd Miami FL 33126 OSHA Safety and Health Standards available from U S Government Printing Office Washington DC 20402 ID 123 4567CI 5 If Installing new Neckliner into Swanneck Intermediate Module...

Page 4: ...ts Choosing the right liner and correct part number will depend on the type and diameter of wire in question Installing Bracket to Module 1 Loosen Hex screws on top of Mounting Bracket 2 Slide Mountin...

Page 5: ...exposed aluminum wire surface by using up quickly e Remove wire from wire drive unit and store in a sealed plastic bag when not in use for long periods ATMOSPHERIC CONTAMINATION Drafts wind fans etc...

Page 6: ...soft wires like aluminum These metal fragments or shavings can be drawn into the wire feed conduit and will rapidly clog the gun liner When welding with flux cored wires excessive drive roll pressure...

Page 7: ...s and tears Replace the Bikox assembly if necessary Consumable items loose or worn Remove nozzle from gun and inspect contact tip and tip holder gas diffuser for wear and tightness replace or tighten...

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