Abicor Binzel ABICAR ADVANCED, Operating Instructions Manual

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EN - 2
ABICAR ADVANCED
EN Translation of the original operating instructions
1 Identification ................................................................................................................................. DE - 3
1.1 Marking ............................................................................................................................................. DE - 3
1.2 EU declaration of conformity........................................................................................................... DE - 3
1.3 Nameplate......................................................................................................................................... DE - 4
1.4 Signs and symbols used ................................................................................................................... DE - 4
1.5 Classification of the warnings .......................................................................................................... DE - 4
2 Safety .............................................................................................................................................. DE - 5
2.1 Designated use.................................................................................................................................. DE - 5
2.2 Responsibilities of the user................................................................................................................ DE - 5
2.3 Warning and information signs ....................................................................................................... DE - 5
2.4 Basic safety instructions .................................................................................................................... DE - 6
2.5 Product-specific safety instructions................................................................................................... DE - 7
2.6 Safety instructions regarding mains connection............................................................................. DE - 7
2.7 Personal protective equipment......................................................................................................... DE - 7
2.8 Emergency information..................................................................................................................... DE - 8
3 Scope of delivery ........................................................................................................................ DE - 8
4 Product description .................................................................................................................... DE - 9
4.1 Setup and operation......................................................................................................................... DE - 9
4.2 Control elements .............................................................................................................................DE - 10
4.3 Technical data .................................................................................................................................DE - 10
5 Transport and positioning ..................................................................................................... DE - 11
6 Putting into operation ............................................................................................................. DE - 11
6.1 Changing the speed indicators...................................................................................................... DE - 12
6.2 Adjusting and changing guide arms .............................................................................................DE - 13
6.3 Positioning guide arms.................................................................................................................... DE - 14
6.4 Connecting the weld start signal cable.........................................................................................DE - 14
6.5 Switching on/off the device........................................................................................................... DE - 15
6.6 Mounting the welding torch...........................................................................................................DE - 16
6.6.1 Attaching two welding torches....................................................................................................... DE - 17
6.7 Adjusting the cross slide ................................................................................................................. DE - 17
6.8 Mounting flexible guide rails (optional)........................................................................................ DE - 18
7 Operation .....................................................................................................................................DE - 18
7.1 Functional check.............................................................................................................................. DE - 19
7.2 Welding process .............................................................................................................................DE - 19
8 Putting out of operation ........................................................................................................DE - 20
9 Maintenance and cleaning ...................................................................................................DE - 20
9.1 Maintenance intervals .................................................................................................................... DE - 21
10 Faults and troubleshooting ................................................................................................... DE - 21
11 Disassembly ................................................................................................................................ DE - 21
12 Disposal
........................................................................................................................................DE - 22
12.1 Disposal of materials ......................................................................................................................DE - 22
12.2 Disposal of consumables................................................................................................................DE - 22
12.3 Packaging ........................................................................................................................................DE - 22
13 Warranty ......................................................................................................................................DE - 22
14 Accessories ..................................................................................................................................DE - 23
15 Spare and wear parts .............................................................................................................DE - 25
16 Circuit diagram ..........................................................................................................................DE - 26