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ABERLINK Axiom Too, Installation Manual

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ABERLINK Axiom Too Installation Manual Download Page 3

 

 

ABERLINK LTD  

|

  VATCH LANE  

|

  

EASTCOMBE  

|

  

GLOUCESTERSHIRE  

|  

GL6 7DY  

|

  

UK 

 
 

 

Tel : +44 (0)1453 884461

  |  

Fax : +44 (0)1453 882348  

|  

 

  

Email : [email protected]

  |  

Web : www.aberlink.com

 

Registered in England No. 7642245  

|   

 

  

VAT Registration No. GB 108 3075 37

 

 

 
 
 
 
 
 
 
 
 
 

 
 
 
 
 

 

 

 

 

Once this panel is removed you can unload the parts, starting with the bridge.  Use the 
packaging to place the bridge on whilst setting up machine. 

 

Notice in this picture the z axis is still being 
supported.  Also place some foam under the x axis 
so that the back of the carriage is not touching the 
floor.  Also notice the supports on the bridge for 
transit. 

 

 

Bench, and all loose 
packages including the pc 
controller, covers etc. 

Granite base located at the 
bottom of the crate 

 

Carriage is tightly strapped 
in two positions 

Transit screws lock the z 
axis, two screws which 
have tags on retain a piece 
of plastic which clamps the 
z quill 

Summary of Contents for Axiom Too

Page 1: ... GL6 7DY UK Tel 44 0 1453 884461 Fax 44 0 1453 882348 Email sales aberlink co uk Web www aberlink com Registered in England No 7642245 VAT Registration No GB 108 3075 37 Axiom Too installation manual Includes HS spec Last update 1st March 2017 Issue 2 ...

Page 2: ...ontents Granite Bench Computer equipment Machine Accessories Bridge Unpacking Package 1 Remove the lid of the crate by removing the screws to reveal the bridge Tools Required 15mm Spanner Set of metric allen keys 5 5mm Spanner Large flat blade screwdriver Lifting equipment Small flat blade screwdriver Calibration equipment Wire cutters Cross head screwdriver Next remove this end panel notice the p...

Page 3: ...e the bridge on whilst setting up machine Notice in this picture the z axis is still being supported Also place some foam under the x axis so that the back of the carriage is not touching the floor Also notice the supports on the bridge for transit Bench and all loose packages including the pc controller covers etc Granite base located at the bottom of the crate Carriage is tightly strapped in two...

Page 4: ... additional room for when the bridge is fitted See below for minimum clearance Once you have removed the bridge the shelf can slide out Remove the bench and loose boxes then remove the next shelf remove screws Then it is possible to remove remaining sides to get easy access to the granite In this picture the location studding is attached to the granite in some cases it will be placed in a box Fron...

Page 5: ...to enable the fork lift forks to be removed once the granite is lowered To aid levelling set all feet to the same height Have the anti tip feet set lower than the location feet and raise once the granite is located and levelled Position the granite so the front of the granite overhangs the front by 20mm and have the granite located equi distance from the left and right side Once in position clean ...

Page 6: ...lastic fingers on the tray runners one finger up the other down Next it is possible to wheel the granite into position and easily locating the studs over the three holes and lowering the granite with good control by releasing the valve on the scissor table From Jan 2013 new design of bench It is possible to move the bench and granite together with a pallet truck to achieve position The pallet truc...

Page 7: ...nd x direction and use the nuts on the studding to adjust Once done fit the last M10 nut and tighten against the underside of the bench Locate the regulator set and fit to the rear of the machine in the holes provided See below for benches manufactured after 2014 Prior to pressure sensor 8mm O dia tube to airbearings connect pipe from the machine 6mm O dia tube to the z balance connect pipe from t...

Page 8: ... also see the solenoid and a pressure sensor Assembled at the factory the air pressure sensor has additional cable to connect to the PC this links the I O to the IO1 connector on the deva card Picture of solenoid and pressure sensor Sensor is connected via input 1 on the deva card It will disable the drives in case of pressure drop 8mm O dia tube to airbearings connect pipe from the machine 6mm O ...

Page 9: ...in England No 7642245 VAT Registration No GB 108 3075 37 The pressure sensor should be set to around 0 35 there is gauge on the unit itself See below The gauge position can be adjusted by loosening the locking nut then turning the screw If you also use input 1 on axistuner input output screen you should see at what pressure on the regulator the input is switched ...

Page 10: ...de is not held square and level the angle will prove impossible to locate Consideration must be paid to the trailing cables and also the airbearings the bearings are held against the leg by small pieces of double sided tape check the tape is still capable of holding the bearing otherwise replace with a new piece DO NOT ADJUST THE SCREWS BEHIND THE BEARINGS THEY ARE FACTORY SET FOR XY SQUARENESS Th...

Page 11: ... remove screws completely and discard after Also remove the banding around the carriage The carriage is also secured to the X beam remove the two Nylon bolts from the underside of the carriage and two from the back of the carriage Find and unpack the z axis cover remove the small screws which hold the back cover to the front cover Do not remove the special screws this holds the cross bar for Z bal...

Page 12: ... ensure energy chain is fastened at the top of z axis This valve from 2014 is fitted to side of bench Pull the valve upwards to unlock then wind the regulator valve at the back of carriage fully Anti clock wise this means the valve is fully closed Therefore no air will get to the air balance tube When ready to switch on the air MAKE SURE YOU TAKE THE WEIGHT OF THE Z AXIS with your hand Once air is...

Page 13: ...or the machine wrapped up on here will be the Pre load air bearing which locates on the underside of the rail and also the bracket which will hold the energy chain in place The right hand picture shows a small spring which locates in the centre hole of the airbearing this is only required on the manual machines and not the CNC Position block as shown and secure with the two screws which you will f...

Page 14: ... leg Locate the drive assembly and remove the plate shown The two rubber mounts will take the motor assembly Fasten to the bottom of the right leg as shown This picture also shows the airbearing holding block which is also held in place with the same screws Once in place locate and connect the 4mm air pipe This feeds the pre load bearing Fit the motor assembly in the orientation shown by 2 screws ...

Page 15: ... back of the switch only one possibility Supplied with the machine are aluminium sticky clips use these to tidy the cable Push in switch then rotate to release again Locate the drive rod The end with the fixed black end cap goes to the back of the machine Once the air is on push the machine to the front and push the rod through the small hole in the barrel Once through it is possible to fit the lo...

Page 16: ...itted into any USB port Later models Additional 25 way 2 row connector for pressure switch port should be labelled P Switch Deva 031 joystick card will have a USB square end socket and a 9 way Type connect joystick into the D type and link the square USB socket to nearest USB port Connect readhead cables These should be labelled Z axis is always closest to the motherboard 15 way high density plug ...

Page 17: ...the controller Sequence of events 1 Open system cfg in windows and place this symbol in front of the system_action lines File save 2 Start up axis tuner program 3 Bear in mind the counterbalance is not set it may drop depending where the z is located Hold the Z axis by hand 4 Switch on the amp and air on outputs 9 and 10 Probe head connection cable from the machine 15 way socket RS232 Connection c...

Page 18: ...osition should be within 1mm edit axis cfg DATUM if incorrect 10 Set KI 0 in the PID tab APPLY EDITS 11 Close loop and set position 1 to 200 and position 2 to 400 Set speed to 80 and click on Single Remove amp plate and adjust pot 3 lag for the x axis bring lag to within 0 004 12 Apply a cycle move and monitor the scale needle Adjust pot 4 speed if necessary 13 Check the graph for vibration or lac...

Page 19: ...edure separate document Check cfg files System cfg Ensure PRBTMR 32 Apply to existing machines when at customer site Axis cfg Ensure EMERGACCEL 50 for all axis Apply to existing machines when at customer site Please report any problems or suggestions to chris aberlink co uk From serial 14031 New Y axis tensioner clamp Very simply Loosen the nut using 5 5mm spanner adjust the screw to the desired t...

Page 20: ... LTD VATCH LANE EASTCOMBE GLOUCESTERSHIRE GL6 7DY UK Tel 44 0 1453 884461 Fax 44 0 1453 882348 Email sales aberlink co uk Web www aberlink com Registered in England No 7642245 VAT Registration No GB 108 3075 37 ...

Page 21: ... LANE EASTCOMBE GLOUCESTERSHIRE GL6 7DY UK Tel 44 0 1453 884461 Fax 44 0 1453 882348 Email sales aberlink co uk Web www aberlink com Registered in England No 7642245 VAT Registration No GB 108 3075 37 Pneumatic Schematic ...

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