ABB Zenith ZTS T Series Quick Start User Manual Download Page 1 | Manualshive

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Q U I CK S TA R T US ER M A N UA L

Zenith ZTS T-series

For ZTS(D) T-series automatic transfer
switches, 30-1200 A, 200-480 Vac

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This document is not intended to completely replace document 1SCC303039M0201, ZTS(D) T-series
30-1200 A full-length O&M, which is called out in some cases for further details. This quick start
manual is intended to provide the basics of operation, maintenance, and installation for the installer
and users.

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Summary of Contents for Zenith ZTS T Series

Page 1: ...480 Vac This document is not intended to completely replace document 1SCC303039M0201 ZTS D T series 30 1200 A full length O M which is called out in some cases for further details This quick start manual is intended to provide the basics of operation maintenance and installation for the installer and users ...

Page 2: ...struction may result in personal injury or equipment damage Warning Indicates a hazardous situation that if not avoided could result in death or serious injury Danger Indicates a hazardous situation that if not avoided will result in death or serious injury HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Apply appropriate personal protective equipment and follow safe electrical work practices This...

Page 3: ...tic mode operating by HMI 17 LED functionality in HMI 18 Using Level 4 touch control Interface HMI 20 Electronic accessories 21 Troubleshooting 22 Alarms 22 Warnings 24 Technical data 26 Circuit diagrams 29 Maintenance 31 Panel installation 32 Basic Tools for Installation and Maintenance 33 Equipment Inspection and Storage 33 Lifting and Mounting the Panel 34 Mounting the automatic transfer switch...

Page 4: ...o call attention to information that clarifies a procedure Carefully read all instructions and become familiar with the devices before trying to install operate service or maintain this equipment Danger Indicates a hazardous situation that if not avoided will result in death or serious injury Warning Indicates a hazardous situation that if not avoided could result in death or serious injury Cautio...

Page 5: ...iciency or usefulness of the information contained herein No warrantees of merchantability or fitness for purpose shall apply Contact your local sales office if further information is required concerning any aspect of the automatic transfer switch operation or maintenance Warranty Period The Warranty Period for ZTS D T series transfer switch products is twenty four 24 months from the date of shipm...

Page 6: ... to prevent automatic and manual operation 6 Handle for manual operation 7 Position indication 8 Terminals for control circuit connections behind the cover 9 Place for connectivity modules aux power supply com and signaling 10 Place for auxiliary contact block 11 Location of product identification label 12 Programming port only for Ekip Programming module and Ekip Connect software Fig 2 Automatic ...

Page 7: ...ferences of level types operation types and the suitability of Ekip modules l ON ll ON AUTO S1 S2 LOAD l ll O O OFF l ON ll ON AUTO S1 S2 LOAD l ll Operational types In this table you can find the differences of the automatic transfer switch open and delayed transition operation types Due to the different transition types there are variances with HMI and on wiring of I O contacts HMI The HMI is th...

Page 8: ...RCE 2 Frequency 80 5 99 5 100 5 119 5 Drop out SOURCE 2 Frequency 80 99 101 120 Time delay settings Override momentary SOURCE 1 Outage sec 0 60 Transfer from SOURCE 1 to SOURCE 2 sec 0 3600 Override momentary SOURCE 2 Outage sec 0 60 Transfer from SOURCE 2 to SOURCE 1 min 0 120 Generator stop delay min 0 60 Center OFF delay sec 0 300 Pre transfer delay S1 to S2 sec 0 300 Post transfer delay S1 to ...

Page 9: ... on load off load Yes In built power meter module Yes Load shedding Yes Real time clock Yes Event log Yes Predictive maintenance Yes Harmonics measuring Voltage current Field mount accessories Auxiliary contacts for position indication Yes Digital input output modules Yes 12 24 Vdc aux supply module for controller Yes Communication modules Yes Connectivity Modbus RS485 Yes Modbus TCP Yes Profibus ...

Page 10: ...ion I O II type 7 Transfer switch SOURCE 1 to position I 8 Load shed signal off 9 Generator stop delay 10 Post transfer S2 to S1 delay 11 Pre transfer signal off 12 Generator stop 13 SOURCE 2 off SOURCE2 Priority No generator The switching sequence can be summarized in the following steps 1 An anomaly occurs on SOURCE 2 2 Override momentary S2 outage delay 3 Transfer from S2 to S1 delay 4 Pre tran...

Page 11: ...nto Auto mode confirm the slide switch is in AUTO before the enclosure door is closed This slide switch overrides the Auto Manual mode set from the HMI To place the ATS controller in AUTO mode through HMI screen set Automatic mode to ON in the operations menu Confirm the ATS is in Auto mode by validating that the AUTO LED above and to the right of the LCD screen is solid green Confirm Automatic Op...

Page 12: ...p out 15 of nominal 20 of nominal Voltage and frequency pick up 14 of nominal 19 5 of nominal In phase Monitor On Off On Manual Retransfer Off Off On Commit Transfer Off Off On Application S1 Transformer S2 Generator See manual Table 3 Settings can be changed via the HMI as shown in Figure 5 and 6 See section 4 of the ZTG D O M for further detail A password is required to change parameters the def...

Page 13: ...O or any com modules such as Ekip 2k Signaling I O must be pro grammed these can be set in the same manner by following the appropriate path below from the main menu Settings Standard I O Settings or Settings Modules Fig 6 ...

Page 14: ...14 Zenith ZTS D 30 1200A ATS QUICK START USER MANUAL I O Setting Instructions ...

Page 15: ...de enabling emergency manual operation using the handle ATS functionality is disabled when in Hand position Lock position Locking mode padlock ing the automatic transfer switch in a specific position to prevent automatic and manual operation Notice The handle has to be in its stored position not in use after which the slide switch will move to the Locking mode automatically and the switch is allow...

Page 16: ...and automatic operation TruONE ATS https youtu be bosvSPVi2sM Manual handle operation Warning Verify the condition of power source prior to manually transferring Manual operation may result in out of phase transfer when both sources are energized Fig 9 Manual mode operating by handle delayed transition I O II You have to stop and release take the hand off the handle in O position when moving from ...

Page 17: ...c mode Return to Automatic mode operating by HMI When operating the automatic transfer switch by HMI turn the slide switch to Automatic mode AUTO Remark The handle has to be standby slot not in use before turning to automatic mode Notice When the slide switch is moved to the AUTO position the ATS will enter auto mode after a 3 second delay I position II position ZTS I II ...

Page 18: ...n iority No priority AUTO S2 ON fixed light Power supply and communication present 2 quick flashes 1 s Power supply present communication absent between switch and the HMI OFF No power available for HMI S1 and S2 leds ll ON Auto Alarm reset On oad test Bypass time delay 4 min 30 s 20 30 n min 4 s 0 s O OFF Manual retransfer Auto config Priority In phase monitor AUTO LOAD l ll O S1 S2 ON fixed ligh...

Page 19: ... 30 S1 Return delay min O Position delay 4 s 0 s O OFF Dropout ΔU Δf Manual retransfer ΔU 5 Δf 5 On Off Priority No priority Source 1 In phase monitor Off On AUTO S1 S2 l ll O LOAD ON Supply ok and connected to load OFF Not connected to load Auto led ON fixed light Switch is in automatic mode Flash 1 s 50 50 Test on load Flash 1 s 90 10 Test off load Flash 1 s 10 90 If blinks simultaneously with A...

Page 20: ...the menus can be set as home page Home page is automatically shown after inactivity 2 I ON Operate switch to I position 3 II ON Operate switch to II position 4 O OFF Operate switch to O position and disable automatic control mode only in delayed transition I O II type Navigating menu Menus and parameters Refer detailed catalog Fig 13 Keypad in Level 4 HMI with touch screen l ON ll ON O OFF 2 1 4 3...

Page 21: ... ZTS D 30 1200 A 200 480 Vac automatic transfer switches These mod ules are mounted with auxiliary power supply module OXEA1 refer to page 36 for further details Ekip modules mounted with auxiliary power supply module are see chapters 5 4 5 8 in O M Manual 1SCC303039M0201 Ekip Signalling 2K _ Ekip Com modules Ekip Com Modbus RTU Ekip Com Profibus DP Ekip Com DeviceNet Ekip Com Modbus TCP Ekip Com ...

Page 22: ... in parameter Drop out voltage upper threshold Check the correlation between power source and device configuration S1 phase missing One or two phases of source 1 are missing Check the power source and connections S1 unbalance Phases of source 1 are not symmetric Check the power source S1 phase rotation Phase rotation of source 1 is different from the value of parameter Phase sequence Connect the p...

Page 23: ...rm Reset Close II failure Alarm LED blinking Switch transfer to position II failed Reset alarm by pressing Auto button or via menu page Operation Alarm Reset Switch position alarm Alarm LED on More than one switch position indication inputs are activated Switch service needed Pole temperature alarm Measured pole temperature is too high Switch service needed Contact wear alarm Switch contact wear i...

Page 24: ... temperature is near the alarm level Control Retry Failed transfer sequence retry activated Auto Control Disabled Device is in manual operating mode Local Bus Module heartbeat error Check connection Can be cleared using Alarm Reset Configuration Configuration session ports are open Clock capacitor charging Real time clock is not yet operational date time setting is disabled as long as this warning...

Page 25: ...t function activated Load Shed Digital output function activated Emergency Stop Digital input function activated Remote Test on Load Digital input function activated Remote Test off Load Digital input function activated Inhibit ATS Digital input function activated Manual Retransfer Digital input function activated Priority S1 Digital input function activated Priority S2 Digital input function acti...

Page 26: ...Integrated see Fig 15 Operating voltage range 20 Voltage measurement accuracy 1 Rated frequency 50 60 Hz Operating frequency range 20 Frequency measurement accuracy 0 5 Rated impulse withstand voltage 6 kV Table 9 U SOURCE 1 Operating voltage for control circuit 200 480 Vac Generator supply min power rating 20 kVA U SOURCE 2 Fig 15 Power supply for control and power switching circuits Technical da...

Page 27: ...2 5 mm2 24 14 12 AWG Only in ZTSD types delayed transition I O II or II O I Fire fighting input 24 Vdc 10 SELV Fire fighting input 24 Vdc 11 Transfers to O OFF position locks the logic and signals alarm Input contact features Cable size 0 5 2 5 mm2 24 14 12 AWG Do not connect to any power supply Common input 12 24 Vdc 5 mA Level 4 Level 4 HMI with touch screen Programmable input default Emergency ...

Page 28: ...ion in their original packaging AC15 AC12 AC13 Ue V Ie A Ue V Ie A P W Ie A P W 230 6 24 10 240 2 50 400 4 72 4 290 0 8 60 415 4 125 2 250 0 55 70 690 2 250 0 55 140 0 27 440 0 1 44 Table 10 Technical data for auxiliary contacts according to IEC 60947 5 1 for OA1G_ OA3G_ Environmental Value Environments category E EMC environment A and B Operating temperature without derating 20 40 C Operating tem...

Page 29: ...7 H V Modbus TCP W9 RJ45 Profinet W10 RJ45 RJ45 EtherNet IP W11 IEC 61850 W12 Ekip COM_ OX_30 250 3 pcs OX_260 1600 4 pcs K14 K13 O 12 K12 O 11 K11 H12 HC1 I 12 H11 I 11 K24 K23 O 22 K22 O 21 K21 H22 HC2 I 22 H21 I 21 O 31 O 32 K31 K32 K33 K34 H31 H32 HC3 I 31 I 32 RJ45 AUTO S1 S2 LOAD l ll OXA_ Q1 13 14 11 12 S1 S2 S1 S2 S1 S2 S1 S2 OXEA1 Ekip 2K 1 Ekip 2K 2 Ekip 2K 3 RJ45 RJ45 L2 L3 N L1 SOURCE ...

Page 30: ... B Profibus DP DeviceNet V W8 L W7 H V Modbus TCP W9 RJ45 Profinet W10 RJ45 RJ45 EtherNet IP W11 RJ45 IEC 61850 W12 Ekip COM_ OX_30 250 3 pcs OX_260 1600 4 pcs K14 K13 O 12 K12 O 11 K11 H12 HC1 I 12 H11 I 11 K24 K23 O 22 K22 O 21 K21 H22 HC2 I 22 H21 I 21 O 31 O 32 K31 K32 K33 K34 H31 H32 HC3 I 31 I 32 FIRE 24V RJ45 OA_ S1 2 2 pcs S2 2 2 pcs OXB_ Q1 13 14 11 12 S1 S2 S1 S2 S1 S2 S1 S2 OXEA1 Ekip 2...

Page 31: ...ories are easily replaceable Refer to page 40 for replacement parts On the other hand when the contacts have seen an event or have met the end of their lifetime the whole switch should be replaced which can be done easily by replacing the complete TruONE power panel within the enclosure In the case you suspect a failure may be due to manufacturer defect and covered under warranty see page 5 Refer ...

Page 32: ...bjects into electrical or me chanical components which could cause dam age Use an industrial quality vacuum cleaner to remove any dirt or foreign objects Be certain all cable connections are correct and that the phase rotation of both sources match Inspect the engine start connections and ver ify the correct connection of all control wires Check all programmable set points and adjust as necessary ...

Page 33: ...installation and maintenace tasks Equipment Inspection and Storage Warning When performing a hi pot or dielectric test on the power section of the ATS panel DISCON NECT the complete electronics controller and mechanism section of the ATS from the power section to avoid potential damage to the electronics Once you have received the transfer switch inspect it for any damage This in cludes damage to ...

Page 34: ...es of transpor tation air sea and road Once you un pack the units please make sure all the components are received as per the BOM For any missing items contact your local ABB Zenith service representative Danger Hazardous Voltage can Cause Severe Injury or Death Turn OFF all power before installation adjustment or removal of transfer switch or any of its components Warning Due to hazardous voltage...

Page 35: ... 18 0 457 4 42 0 1067 20 0 508 47 25 1200 18 0 457 400 2 42 0 1067 20 0 508 47 25 1200 18 0 457 3 42 0 1067 20 0 508 47 25 1200 18 0 457 4 50 0 1168 24 0 610 55 25 1302 1 22 0 559 600 2 50 0 1168 24 0 610 55 25 1302 1 22 0 559 3 50 0 1168 24 0 610 55 25 1302 1 22 0 559 4 50 0 1168 24 0 610 55 25 1302 1 22 0 559 800 1200 3 66 0 1676 35 0 889 71 25 1810 34 0 864 4 66 0 1676 35 0 889 71 25 1810 34 0 ...

Page 36: ... Connection Final Equipment Inspection Prior to energizing the transfer switch 1 Remove any debris incurred with a vac uum due to shipment or installation 2 Verify that all cabled connections are correct and that phase rotation of both sources match 3 Check engine start connections 4 Verify the correct connection of all control wires 5 Check settings of all timers and adjust as necessary 6 Adjust ...

Page 37: ...ould light up 6 Verify phase rotation of S1 matches that of S2 NOTE The ATS will not allow transfer if phase rotation does not match 7 Shut down the generator engine Before proceeding refer to the informa tion package supplied with the ATS and read and understand the information on all accessories provided including this complete document Before energizing the panel 1 Confirm that installation has...

Page 38: ...nt Discon nect all power sources before performing work inside the ATS panel Failure to do so may result in serious injury or death More information see animation Installation of accessories TruONE ATS https youtu be qV2KoIv38GY Auxiliary contact blocks Fig 19 Labels for contact numbering Position OA1G10 OA3G01 SOURCE 1 S1 max 2 2 I O II SOURCE 2 S2 max 2 2 I O II Table 15 Contact positions 11 21 ...

Page 39: ...39 Fig 20 Mounting of the auxiliary contact blocks type OA_ A07491 2 OA_ Max 4 2 pcs SOURCE 1 S1 SOURCE 2 S2 1 ...

Page 40: ...unted with a auxiliary power supply module OXEA1 Suitable Ekip modules are Ekip link signalling and connectivity modules For more information see manual 1SCC303039M0201 Chapter 5 Electronic accessories The maximum number of Ekip modules varies by panel ampacity 30 200 A 3 Ekip modules 260 400 A 4 Ekip modules Ekip OXEA1 Fig 21 Mounting of the auxiliary power supply module OXEA1 and Ekip modules A0...

Page 41: ...ier 30 1200 Amps 3 pole OXEB1600 4 30 1200 Amps 4 pole OXEB1600 6 ETHERNET CAT 5e CABLE 7FT OXCAT5E 7FT PS 9862 ETHERNET CAT 5e CABLE 10FT OXCAT5E 10FT PS 9863 Ekip Programming ZEAEKPPGM Window Kit Window Kit NEMA 4 4X 12 No Meter OXWINDOWKIT MTR PS 9930 Window Kit NEMA 4 4X 12 With Meter OXWINDOWKIT PS 9931 HMI protective cover IP54 OXEC21 Cover kit OXCOVERKIT Rogowski coils Rogowski 30 260A 3P O...

Page 42: ... contact NC OA3G01 Suitable for UL switches No of Poles Lug Kit Application Source S2 Load Source S1 30 60 2 1 X OZXA 100 4P OZXA 24 2P 3 1 X OZXA 100 OZXA 24 3P 4 2 X OZXA 100 4P OZXA 24 4P 100 200 2 1 X OZXA 200 4 OZXA 25 2P 3 1 X OZXA 200 OZXA 25 3P 4 2 x OZXA 200 4 OZXA 25 4P 260 400 2 1 X OZXA 412 4 OZXA 412L 2P 3 1 X OZXA 412 OZXA 412L 3P 4 2 X OZXA 412 4 OZXA 412L 4P 600 3 1 X OZXA 800E OZX...

Page 43: ...43 ...

Page 44: ...cations subject to change without notice ZTS_Quick Start User Manual rev A 1SCC303040M0201 23 06 2021 ABB Inc 305 Gregson Drive Cary NC 27511 24 hour support ABB Technical Services 1 800 637 1738 epis pqservice abb com abb com lowvoltage Contact us ...

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