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ABB TZIDC-220, Operating Instructions Manual

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66

Electro-pneumatic positioner TZIDC-220

42/18-82 EN

Summary of Contents for TZIDC-220

Page 1: ...Operating Instructions 42 18 82 EN Electro Pneumatic Positioner TZIDC 220 for FOUNDATION Fieldbus with flameproof enclosure ...

Page 2: ...den Germany Tel 49 551 905 534 Fax 49 551 905 555 CCC support deapr de abb com Note More information e g regarding configuration operation and ordering details is available on CD Copyright 2006 by ABB Automation Products GmbH Modifications reserved This document is subject to copyright It is intended to help the user operate the equipment safely and efficiently The content may not be copied or rep...

Page 3: ... 1 3 Explosion protection 9 1 4 Correct use 10 1 5 Qualified personnel 10 2 Manufacturer s information 10 2 1 Delivery 10 2 2 CE compliance information 10 3 Installing and commissioning 11 3 1 Mechanical mounting 11 3 1 1 General 11 3 1 2 Operating conditions at the installation site 12 3 1 3 Mounting the positioner to linear actuators 12 3 1 4 Mounting the positioner to rotary actuators 17 3 2 Pn...

Page 4: ...mmissioning 26 3 5 1 Procedure 26 3 5 2 Requesting bus information 28 3 5 3 Local operation bus device 29 3 5 4 Parameter setting example 30 3 6 Functional test maintenance 31 3 6 1 Functional test of the shutdown module 32 4 Technical data 33 4 1 Fieldbus specifications 33 4 2 Basic model 34 4 3 Options 38 5 Certificates 40 Appendix A Configuration overview 68 ...

Page 5: ...Symbol Signal Word Definitions DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury High level of risk WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury Medium level of risk CAUTION CAUTION indicates a potentially hazardous situation which if not avoided could res...

Page 6: ...bserved The TZIDC 220 positioner has been designed and tested in accordance with DIN VDE 0411 Part 1 EN 61 010 Part 1 Safety Requirements for Electronic Measuring Apparatus based on IEC Publication 348 and has been delivered in a safe condition In order to retain the device in a safe condition and ensure safe operation attentively read and follow the instructions given in the sections marked with ...

Page 7: ...atest Follow the instructions in chapter 3 6 1 WARNING Do not open a TZIDC 220 positioner installed and run in a hazardous area directly upon switch off Always wait for at least five minutes Otherwise some components inside the housing may still be hot and cause an explosion Do not use flammable gas nor oxygen or oxygen enriched gas as a pressure medium Do not use variants which according to the c...

Page 8: ...ssociation Observe the common standards and safety regulations for the installation and operation of electrical systems When connecting the device observe all electrical specifications in these operating instructions or in the data sheet For the electrical installation of explosion protected devices observe all standards regulations and directives governing explosion protection and applicable for ...

Page 9: ...ty EMC always use shielded cables conforming to the standards for the bus lines When running the device with the option modules proximity switches microswitches shutdown module use shielded cables for these modules as well All cable shields must be kept as short as possible and have to be connected to protective ground on both sides use the grounding screw in the TZIDC 220 connection compartment o...

Page 10: ... who have the required certificates are authorized to work on explosion protected devices 2 Manufacturer s information 2 1 Delivery When receiving the delivery please immediately check items and scope for intactness and completeness The scope of delivery is stated in the shipping documents If ordered the accessories e g mounting material pressure gauge block filter regulator are added to the deliv...

Page 11: ...tioner ensure that the transfer of the stroke or rota tion angle for the position feedback is correct The maxi mum rotation angle is 60 for mounting to linear actuators and 120 for mount ing to rotary actua tors The minimum angle is always 25 Fig 2 Operating range 1 2 60 60 30 30 100 0 100 0 Sensor range for rotary actuators Operating range for linear actuators Operating range for rotary actuators...

Page 12: ...ioner to a linear actuator according to DIN IEC 534 lateral mounting to NAMUR comprising the following parts Tools required Wrench 10 mm 13 mm Allen key 4 mm WARNING Before installing check to ensure that the specifications in terms of safety and control applicable to the TZIDC 220 positioner will not be exceeded at the installation site of the actuator or final control element Lever 1 0 with foll...

Page 13: ...e screws Slip the spring 2 onto the bolt with the follower pin 1 Slip the plastic washer 3 onto the bolt and compress the spring with it Insert the bolt with compressed spring into the oblong hole in the lever 4 and fasten it in the desired position using the plain washer 5 and nut 6 at the lever the scale on the lever indicates the link point for the stroke range Slip the plain washer 8 onto the ...

Page 14: ...sembled positioner with the angle bracket 5 still loose in such a way against the actuator that the follower pin on the lever introduces into the follower guide in order to determine the bore holes of the positioner to be used for the angle bracket Fasten the angle bracket 5 with screws 6 and plain washers 7 to the corre sponding bore holes in the positioner case if possible tighten the screws eve...

Page 15: ...the inner side of the columnar yoke through the holes in the angle bracket Slip on the plain washers 4 and nuts 5 Hand tighten the nuts evenly IMPORTANT Adjust the height of the positioner at the cast iron yoke or the columnar yoke until the lever is horizontal at visual check at half valve stroke Check the unit for proper mounting after having made the pneumatic and electrical connection see chap...

Page 16: ...tion sensor s rotation angle is increased shifting to the outside decreases the angle Set the stroke range in such a way that the used rotation angle of the position sensor is as great and as symmetrical around the center position as possible Recommended range for linear actuators between 28 and 28 Minimum angle 25 IMPORTANT After mounting check whether the positioner operates within the sensor ra...

Page 17: ... Tools required Wrench 10 mm 13 mm Allen key 3 mm Adapter 1 0 with spring 1 4 Four screws M6 1 1 four spring washers 1 2 and four plain washers 1 3 for fastening the bracket 2 0 to the positioner Mounting bracket 2 0 Four screws M5 2 1 four spring washers 2 2 and four plain washers 2 3 for fastening the bracket to the actuator 1 3 1 0 1 1 2 0 2 1 2 2 2 3 1 2 1 4 Fig 11 Mounting kit for rotary actu...

Page 18: ... position and the direction of rotation it must be determined in which position the feedback shaft 1 of the positioner must be pre adjusted and in which position the adapter 2 must be placed to enable the positioner to travel within the correct range the arrow on the rear of the device must travel within the admissible range for details see Fig 2 on page 11 Pre adjust the feedback shaft Place the ...

Page 19: ...NT After mounting check whether the actuator s operating range is in accordance with the positioner s sensor range Check the unit for proper mounting after having made the pneumatic and electrical connection see chapter Commissioning on page 26 M5 screws Fig 14 Attaching the positioner to the actuator ...

Page 20: ...WARNING Observe the accident prevention rules of the Employers Liability Insurance Association Observe the safety instructions for the pneumatic actuator used The actuator s high actuating power may cause injuries NOTICE Take suitable precautions to ensure that even in case of malfunctions the positioner s max admissible operating pressure of 6 bar 90 psi is not exceeded Otherwise the positioner a...

Page 21: ...tection and applicable for the construction and use of explosion protected systems especially the DIN VDE directives the directives for explosion protection VDE 0165 or EN 60079 and the special requirements and specifications for your devices see chapter Certificates starting on page 40 Exclusively power devices with explosion protection via an electrically isolated circuit with safe extra low vol...

Page 22: ...near vicinity which may affect the electrical capabil ities of the bus signal lines Always use shielded cables conforming to the standards for the bus lines to ensure electromagnetic compatibility EMC When running the device with the option modules proximity switches microswitches shutdown module use shielded cables for these modules as well All cable shields must be kept as short as possible and ...

Page 23: ...cable glands labeled U They are NOT sufficient The cable shield has to be applied in the cable entry m m 7 Fig 18 Fastening the cable gland 1 2 NPT Apply the glue Loctite 242 or similar to the two last thread windings approxi mately 7 mm from the end of the thread see gray arrow in the illustration Insert the cable gland in the threaded hole of the positioner housing and fas ten it with the approp...

Page 24: ...e left into the appropriate screw terminal and hand tighten the screws access from above Limit 2 Limit 1 NC NO NC NO 41 42 Limit 2 Proximity switches Supply 5 11VDC Signal L 1mA H 2 mA Fieldbus bus powered 9 32V Option 1 Position switches Option 2 Microswitches max 24V max 2A 41 42 43 51 52 53 Keep cable shields as short as possible and connect to ground on both sides Shutdown module 24V 20V 30V L...

Page 25: ... can be set on the motherboard to enable disable simulation or write access Set the jumpers according to your needs as seen in the illustration below Simulation Write access Disabled Enabled Default setting acc to FIELDBUS Foundation standard Simulation disabled Write access enabled Fig 21 Jumper setting ...

Page 26: ...3 to 0 then release MODE and ENTER is displayed Important The prerequisite for proper operation of the TZIDC 220 positioner on the bus is that the Transducer Block can change over to AUTO mode This requires that the operating range of both the positioner and the valve be matched to each other as described in step 5 of the procedure below If this auto adjustment should fail or cannot be performed f...

Page 27: ...activated again If however an error should occur during standard Autoadjustment error code 255 is briefly indicated The device then automatically changes over to parameter P1 1 Autoadjust custom autoadjustment at the configuration level Press and hold MODE Additionally briefly press or several times until is displayed Release MODE CANCEL is displayed If not briefly press or Press and hold ENTER un...

Page 28: ...ed 73 Uncertain SubstituteValue LowLimited 74 Uncertain SubstituteValue HighLimited 75 Uncertain SubstituteValue Constant 79 Uncertain InitialValue Constant 192 GoodCascade NonSpecific NotLimited 224 GoodCascade InitiateFaultState NotLimited Show current block mode The display shows the current mode of the AO function block and the transducer block for approximately two seconds each Then the REMOT...

Page 29: ...d 3 Release MODE 4 The position is indicated as a percentage or rotation angle Overview Positioning not active For quick motion Press and together Mode Mode display Position display 1 1 Positioning with fixed setpoint Setpoint can be adjusted by pressing or 1 2 Manual adjustment within the operating range Press or to adjust 1 3 Manual adjustment within the sensor range Press or to adjust conf mA C...

Page 30: ...d indicated 2 Change over to the configuration level Simultaneously press and hold and In addition briefly press ENTER Wait until countdown from 3 to 0 has run down Release and is displayed 3 Change over to parameter group 3 _ Simultaneously press and hold MODE and ENTER In addition 2 x briefly press is displayed Release MODE and ENTER is displayed 4 Select parameter 3 2 Zero position Press and ho...

Page 31: ...DE and ENTER is displayed percentage is an example 3 6 Functional test maintenance The TZIDC 220 positioner is virtually maintenance free To ensure error free and maintenance free operation always supply the positioner with instrument air exempt from oil water and dust according to DIN ISO 8573 1 purity and oil content acc to Class 3 pressure dew point 10 K below the operating temperature We recom...

Page 32: ...ARNING If the optional shutdown module is used it must be subject to a functional test every two years at the latest to ensure full operational reliability in compliance with DIN V 19250 Otherwise the AK4 approval will lapse Do not perform this test in a potentially hazardous atmosphere as the case must be opened for testing Either test the positioner in the workshop or lab or make sure that there...

Page 33: ...O Block standard PID Block enhanced Resource Block enhanced Transducer Block custom Number of linkage objects 22 Device description DD Rev No 1 file name 0201 ffo 0201 sym File Common file format file name 020101 cff FF Certification Registered with ITK 4 51 Dec 2003 IT Camp Number IT023200 Documentation Configuration and parameter setting instructions 45 18 82 EN Support of Incremental DD No Cali...

Page 34: ...actuator is blocked in case of an electrical power failure Shut off values end position 0 0 45 end position 100 55 100 Travel Angle of rotation Used range 25 120 rotary actuators optionally 270 25 60 linear actuators Travel time prolongation Range of 0 200 seconds separately for each direction Air supply Instrument air free of oil water and dust to DIN ISO 8573 1 pollution and oil content accordin...

Page 35: ...temperature Influence of vibration 1 up to 10 g and 80 Hz Seismic requirements Meets requirements of DIN IEC 68 3 3 Class III for strong and strongest earthquakes Influence of mounting orientation No effect Meets the requirements of the following directives EMC Directive 89 336 EEC as of May 1989 EC Directive for CE conformity marking Environmental capabilities Ambient temperature 40 C to 85 C for...

Page 36: ...connections Threads G 1 4 or 1 4 18 NPT Weight 3 0 kg Mounting orientation any orientation allowed Dimensions see dimensional drawings in data sheet 10 18 0 34 EN Explosion protection FM Approval HLC 7 04 3019164 Explosion proof enclosure 4X T5 max 82 C CL I Div 1 Groups C D Dust ignition proof enclosure 4X T5 max 82 C CL II III Div 1 Groups E F G CSA Certificate 1555690 Explosion proof enclosure ...

Page 37: ...Tamb 55 C T6 40 C Tamb 40 C IECEx Ex ia IIC T6 Examination certificate IECEx TUN 04 0015X Issue No 0 Type Intrinsically safe Temperature class T4 T5 T6 Perm ambient temperature T4 40 C Tamb 85 C T5 40 C Tamb 55 C T6 40 C Tamb 40 C Signal current circuit for FOUNDATION FieldbusTM only for connection to a certified intrinsi cally safe circuit e g FISCO power unit or barrier with the following max va...

Page 38: ...pneumatic ouput 1 is closed and the valve freezes in its current position In case of a double acting actuator both outputs are closed The shutdown module works independently of the mother board i e all information from the final control element is available in the supervisory process control system at any time Digital position feedback with proximity switches 1 2 proximity switches for independent...

Page 39: ...e max 24 V AC DC Current load max 2 A Contact surface 10 µm gold AU Mechanical position indicator Indicator disk in enclosure cover linked with positioner feedback shaft through magnetic coupling WARNING Only approved for Ex d version 1 The digital position feedback option is directly actuated by the rotating shaft of the positioner and can only be used together with the optional mechanical positi...

Page 40: ...40 Electro pneumatic positioner TZIDC 220 42 18 82 EN 5 Certificates ...

Page 41: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 41 ...

Page 42: ...42 Electro pneumatic positioner TZIDC 220 42 18 82 EN ...

Page 43: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 43 ...

Page 44: ...44 Electro pneumatic positioner TZIDC 220 42 18 82 EN ...

Page 45: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 45 ...

Page 46: ...46 Electro pneumatic positioner TZIDC 220 42 18 82 EN ...

Page 47: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 47 ...

Page 48: ...48 Electro pneumatic positioner TZIDC 220 42 18 82 EN ...

Page 49: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 49 ...

Page 50: ...50 Electro pneumatic positioner TZIDC 220 42 18 82 EN ...

Page 51: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 51 ...

Page 52: ...52 Electro pneumatic positioner TZIDC 220 42 18 82 EN ...

Page 53: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 53 ...

Page 54: ...54 Electro pneumatic positioner TZIDC 220 42 18 82 EN ...

Page 55: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 55 ...

Page 56: ...56 Electro pneumatic positioner TZIDC 220 42 18 82 EN ...

Page 57: ...ical Apparatus Positioner type TZIDC xxx Optional accessory Type of Protection Intrinsic safety Type of protection n Marking Ex ia IIC T6 resp Ex nA II T6 Approved for issue on behalf of the IECEx Certification Body Herbert Stürwold Position Head of IECExCB Signature for printed version Date 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and r...

Page 58: ...t out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2000 Edition 3 1 Electrical apparatus for explosive gas atmospheres Part 0 General requirements IEC 60079 11 1999 Editi...

Page 59: ... temperature range T4 40 C to 85 C 40 C to 85 C 40 C to 85 C T5 40 C to 50 C 40 C to 55 C 40 C to 65 C T6 40 C to 35 C 40 C to 40 C 40 C to 50 C CONDITIONS OF CERTIFICATION YES as shown below Special condition for safe use of intrinsically safe Positioners The operation of the local communication interface LKS and of the programming interface X5 is only allowed outside of the hazardous explosive a...

Page 60: ...60 Electro pneumatic positioner TZIDC 220 42 18 82 EN IECEx Certificate of Conformity Certificate No IECEx TUN 04 0015X Date of Issue 2004 07 29 Issue No 0 Page 4 of 4 Additional information pp y ...

Page 61: ...utside of the explosive hazardous area Optionally the following modules are allowed to be used Mechanical digital feedback terminals Limit1 51 52 resp Limit2 41 42 in type of protection Intrinsic Safety Ex ib IIC Maximum values see IEC Certificate No proximity switches of the company Pepperl Fuchs GmbH Digital feedback terminals 51 52 resp 41 42 in type of protection Intrinsic Safety Ex ib IIC onl...

Page 62: ...zoidal linear Local interface for communication LKS and programming interface X5 For the connection to a programmer resp a PC outside of the explosive hazardous area Optionally the following modules are allowed to be used Shutdown switch input terminals 51 52 resp 85 86 in type of protection Intrinsic Safety Ex ia IIC resp Ex ib IIC only for the connection to a certified intrinsically safe circuit...

Page 63: ...utput terminals 83 84 U 11 VDC Optionally the following modules are allowed to be used with type TZIDC Digital feedback terminals 51 52 resp 41 42 U 5 11 VDC Analogue feedback terminals 31 32 U 10 30 VDC 4 20 mA max 21 5 mA Type TZIDC 110 Input circuit terminals 11 12 U 9 32 VDC 10 5 mA Type TZIDC 120 Input circuit terminals 11 12 U 9 32 VDC 11 5 mA Additionally the following modules are allowed t...

Page 64: ...64 Electro pneumatic positioner TZIDC 220 42 18 82 EN ...

Page 65: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 65 ...

Page 66: ...66 Electro pneumatic positioner TZIDC 220 42 18 82 EN ...

Page 67: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 67 ...

Page 68: ... 1 not used P2 2 CHARACT Characteristic curve LINEAR EP 1 25 1 50 25 1 50 1 USERDEF LINEAR P2 3 ACTION Output action DIRECT REVERSE DIRECT P2 4 SHUT_CLS Shut close value 0 OFF 0 1 45 0 OFF P2 5 RAMP UP Setpoint ramp up OFF 0 1 999 9 sec OFF P2 6 RAMP DN Setpoint ramp down OFF 0 1 999 9 sec OFF P2 7 SHUT_OPN Shut open value 100 OFF 80 0 100 0 OFF P2 8 EXIT Return to operat level Action P3 _ ACTUATO...

Page 69: ...p 0 1000 msec 100 P7 3 TV DN TV value down 0 1000 msec 100 P7 4 GOPLS UP Go pulse up 0 200 msec 0 P7 5 GOPLS DN Go pulse down 0 200 msec 0 P7 6 Y OFS UP Y offset up Y Min 100 0 40 0 P7 7 Y OFF DN Y offset down Y Min 100 0 40 0 P7 8 not used not used not used P7 9 TOL_BAND Tolerance band 0 3 10 00 0 8 P7 10 TEST Test Action P7 11 EXIT Return to operat level Action P8 _ P9 _ P 10_ not used not used ...

Page 70: ...MAN_SENS Configuration Level conf conf conf conf conf conf MODE ENTER conf PI STANDARD P2 SETPOINT P3 ACTUATOR P6 MAN_ADJ P7 CTRL_PAR PII FS IP PI 0 PI I PI 2 PI 3 PI 4 P1 5 n u P1 6 P2 0 n u P2 I n u P2 2 P2 3 P2 4 P2 5 P2 6 P2 7 P2 8 P3 0 P3 I P3 2 P3 3 MODE P6 0 P6 I P6 2 P6 3 P6 4 P6 5 P7 0 P7 I P7 2 P7 3 P7 4 P7 5 P7 6 P7 7 P7 8 n u P7 9 P7 10 P7 I I P I I 0 P I I I P I I 2 P I I 3 Parameter ...

Page 71: ...thout notice Printed in the Fed Rep of Germany 10 2006 ABB 2006 42 18 82 EN Rev C ABB Limited Salterbeck Trading Estate Workington Cumbria CA14 5DS UK Tel 44 0 1946 830 611 Fax 44 0 1946 832 661 ABB Inc 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB Automation Products GmbH Schillerstr 72 32425 Minden Germany Tel 49 551 905 534 Fax 49 551 905 555 CCC suppo...

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