ABB TZIDC-110 Operating Instructions Manual Download

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P R O F

B U S

PROCESS FIELD BUS

Operating Instructions

41/1877 EN

Electro-Pneumatic Positioner

TZIDC-110

for PROFIBUS PA

Summary of Contents for TZIDC-110

Page 1: ...P R O F I B U S PROCESS FIELD BUS Operating Instructions 41 18 77 EN Electro Pneumatic Positioner TZIDC 110 for PROFIBUS PA...

Page 2: ...05 534 Fax 49 551 905 555 CCC support deapr de abb com Note More information e g regarding configuration operation and ordering details is available on CD Copyright 2005 by ABB Automation Products Gmb...

Page 3: ...ct use 9 1 5 Qualified personnel 9 2 Manufacturer s information 10 2 1 Delivery 10 2 2 CE compliance information 10 3 Installing and commissioning 11 3 1 Mechanical mounting 11 3 1 1 General 11 3 1 2...

Page 4: ...3 3 4 Commissioning 25 3 4 1 Procedure 25 3 4 2 Setting the bus address 27 3 4 3 Requesting information 28 3 4 4 Local operation bus device 28 3 4 5 Parameter setting example 29 3 5 Functional test ma...

Page 5: ...ymbol Signal Word Definitions DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury High level of risk WARNING WARNING indicates a poten...

Page 6: ...served The TZIDC 110 positioner has been designed and tested in accordance with DIN VDE 0411 Part 1 EN 61 010 Part 1 Safety Requirements for Electronic Measuring Apparatus based on IEC Publication 348...

Page 7: ...e optional safety shutdown module must be subject to a functional test every two years at the latest Follow the instructions in chapter 3 5 1 WARNING Observe the accident prevention rules of the Emplo...

Page 8: ...supply The basic device is bus powered via the Fieldbus connected to the bus terminals 11 and 12 The option modules have to be supplied separately When connecting a power source for test purposes wit...

Page 9: ...equirements stipulated in the certificates see chapter Certificates starting on page 38 The maximum permissible ambient temperature range of 40 C to 85 C when using proximity switches of type SJ2 S1N...

Page 10: ...ered as a common delivery item A list of catalog numbers and details of the different versions and accessories can be found in data sheet 18 0 23 EN 2 2 CE compliance information We declare that we ar...

Page 11: ...er ensure that the transfer of the stroke or rota tion angle for the position feedback is correct The maxi mum rotation angle is 60 for mounting to linear actuators and 120 for moun ting to rotary act...

Page 12: ...ioner to a linear actuator according to DIN IEC 534 lateral mounting to NAMUR comprising the following parts Tools required Wrench 10 mm 13 mm Allen key 4 mm WARNING Before installing check to ensure...

Page 13: ...screws Slip the spring 2 onto the bolt with the follower pin 1 Slip the plastic washer 3 onto the bolt and compress the spring with it Insert the bolt with com pressed spring into the oblong hole in t...

Page 14: ...ssembled TZIDC 110 with the angle bracket 5 still loose in such a way against the actuator that the follower pin on the lever introduces into the follower guide in order to determine the bore holes of...

Page 15: ...ner side of the columnar yoke through the holes in the angle bracket Slip on the plain washers 4 and nuts 5 Hand tighten the nuts evenly IMPORTANT Adjust the height of the TZIDC 110 positioner at the...

Page 16: ...ion sensor s rotation angle is increased shifting to the outside decreases the angle Set the stroke range in such a way that the used rotation angle of the position sensor is as great and as symmetric...

Page 17: ...Tools required Wrench 10 mm 13 mm Allen key 3 mm Adapter 1 0 with spring 1 4 Four screws M6 1 1 four spring washers 1 2 and four plain washers 1 3 for fastening the bracket 2 0 to the positioner Mount...

Page 18: ...position and the direction of rotation it must be determined in which position the feedback shaft 1 of the positioner must be pre adjusted and in which position the adapter 2 must be placed to enable...

Page 19: ...T After mounting check whether the actuator s operating range is in accordance with the positioner s sensor range Check the unit for proper mounting after having made the pneumatic and electrical conn...

Page 20: ...ident prevention rules of the Employers Liability Insu rance Association Observe the safety instructions for the pneumatic actuator used The actuator s high actuating power may cause injuries NOTICE T...

Page 21: ...ate hole in the bottom plate of the case as seen in the illustration below Do not use a screw driver for this purpose Mark Connection piping Air supply pressure 1 4 6 bar 20 90 psi OUT1 Output pressur...

Page 22: ...e directives for explosion protection VDE 0165 or EN 60079 and the special requirements and specifications for your devices see chapter Certificates starting on page 38 Excusively power devices with e...

Page 23: ...ear vicinity which may affect the electrical capabi lities of the bus signal lines Always use shielded cables conforming to the standards for the bus lines to ensure electromagnetic compatibility EMC...

Page 24: ...e left into the appropriate screw terminal and hand tighten the screws access from above Limit 2 Limit 1 NC NO NC NO 41 42 Limit 2 Proximity switches Supply 5 11VDC Signal L 1mA H 2 mA Fieldbus bus po...

Page 25: ...r to move the actuator to its mechanical limit stops in both directions and note the values The angle of rotation is indicated in degrees 4 Return to the remote level Press and hold MODE and ENTER Wai...

Page 26: ...ctivated again If however an error should occur during standard Autoadjustment error code 255 is briefly indicated The device then automatically changes over to parameter P1 1 Autoadjust custom autoad...

Page 27: ...configuration level will fail is displayed Press and hold MODE Additionally press or until is displayed Release MODE is displayed factory setting Press the or button to increment or decrement the bus...

Page 28: ...a percentage or rotation angle Overview Positioning not active For quick motion Press and together Buttons pressed Action Cyclic communication The setpoint value in and the setpoint state are indicate...

Page 29: ...indicated 2 Change over to the configuration level Simultaneously press and hold and In addition briefly press ENTER Wait until countdown from 3 to 0 has run down Release and is displayed 3 Change ov...

Page 30: ...E and ENTER is displayed percentage is an example 3 5 Functional test maintenance The TZIDC 110 positioner is virtually maintenance free To ensure error free and maintenance free operation always supp...

Page 31: ...slide switch 1 from the On position in the middle to the top and bottom position Off1 or Off2 and check that the actuator is depres surized properly 3 Set the slide switch to the On position in the mi...

Page 32: ...x withstand voltage 35 V DC Current consumption 10 5 mA Fault current 15 mA 10 5 mA 4 5 mA Name Physical device tag TZID C110 PNO ID number 0x0639 Device ID 0X3200028xyz Bus address Between 0 and 126...

Page 33: ...e dew point 10 K below operating temperature Supply pressure 1 4 6 bar 20 90 psi NOTICE Do not exceed the actuator s max operating pressure Air consumption 0 03 kg h 0 015 scfm independent of supply p...

Page 34: ...Operational with closed housing and air supply switched on 95 annual average condensation permissible Transport and storage 75 annual average non condensing Case Material Protections Aluminum protect...

Page 35: ...4 0015X Issue No 0 Type Intrinsically safe Temperature class T4 T5 T6 Perm amb temperature T4 40 C Tamb 85 C T5 40 C Tamb 55 C T6 40 C Tamb 40 C Signal current circuit for PROFIBUS PA only for connect...

Page 36: ...neumatic ouput 1 is closed and the valve freezes in its current position In case of a double acting actuator both outputs are closed The shutdown module works independently of the mother board i e all...

Page 37: ...stable between 0 and 100 Voltage max 24 V AC DC Current load max 2 A Contact surface 10 m gold AU Mechanical position indicator Indicator disk in enclosure cover linked with positioner feedback shaft...

Page 38: ...38 Electro pneumatic positioner TZIDC 110 41 18 77 EN 5 Certificates...

Page 39: ...41 18 77 EN Electro pneumatic positioner TZIDC 110 39...

Page 40: ...40 Electro pneumatic positioner TZIDC 110 41 18 77 EN...

Page 41: ...41 18 77 EN Electro pneumatic positioner TZIDC 110 41...

Page 42: ...42 Electro pneumatic positioner TZIDC 110 41 18 77 EN...

Page 43: ...41 18 77 EN Electro pneumatic positioner TZIDC 110 43...

Page 44: ...44 Electro pneumatic positioner TZIDC 110 41 18 77 EN...

Page 45: ...cal Apparatus Positioner type TZIDC xxx Optional accessory Type of Protection Intrinsic safety Type of protection n Marking Ex ia IIC T6 resp Ex nA II T6 Approved for issue on behalf of the IECEx Cert...

Page 46: ...out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the id...

Page 47: ...temperature range T4 40 C to 85 C 40 C to 85 C 40 C to 85 C T5 40 C to 50 C 40 C to 55 C 40 C to 65 C T6 40 C to 35 C 40 C to 40 C 40 C to 50 C CONDITIONS OF CERTIFICATION YES as shown below Special c...

Page 48: ...48 Electro pneumatic positioner TZIDC 110 41 18 77 EN IECEx Certificate of Conformity Certificate No IECEx TUN 04 0015X Date of Issue 2004 07 29 Issue No 0 Page 4 of 4 Additional information pp y...

Page 49: ...tside of the explosive hazardous area Optionally the following modules are allowed to be used Mechanical digital feedback terminals Limit1 51 52 resp Limit2 41 42 in type of protection Intrinsic Safet...

Page 50: ...oidal linear Local interface for communication LKS and programming interface X5 For the connection to a programmer resp a PC outside of the explosive hazardous area Optionally the following modules ar...

Page 51: ...tput terminals 83 84 U 11 VDC Optionally the following modules are allowed to be used with type TZIDC Digital feedback terminals 51 52 resp 41 42 U 5 11 VDC Analogue feedback terminals 31 32 U 10 30 V...

Page 52: ...52 Electro pneumatic positioner TZIDC 110 41 18 77 EN...

Page 53: ...41 18 77 EN Electro pneumatic positioner TZIDC 110 53...

Page 54: ...54 Electro pneumatic positioner TZIDC 110 41 18 77 EN...

Page 55: ...41 18 77 EN Electro pneumatic positioner TZIDC 110 55...

Page 56: ...ot used P2 1 not used P2 2 CHARACT Characteristic curve LINEAR EP 1 25 1 50 25 1 50 1 USERDEF LINEAR P2 3 ACTION Output action DIRECT REVERSE DIRECT P2 4 SHUT_CLS Shut close value 0 OFF 0 1 45 0 OFF P...

Page 57: ...0 1000 msec 100 P7 3 TV DN TV value down 0 1000 msec 100 P7 4 GOPLS UP Go pulse up 0 200 msec 0 P7 5 GOPLS DN Go pulse down 0 200 msec 0 P7 6 Y OFS UP Y offset up Y Min 100 0 40 0 P7 7 Y OFF DN Y off...

Page 58: ...MAN_SENS Configuration Level conf conf conf conf conf conf MODE ENTER conf PI STANDARD P2 SETPOINT P3 ACTUATOR P6 MAN_ADJ P7 CTRL_PAR PII FS IP PI 0 PI I PI 2 PI 3 PI 4 PI 5 P1 6 P2 0 n u P2 I n u P2...

Page 59: ...without notice Printed in the Fed Rep of Germany 04 05 ABB 2005 42 18 77 EN Rev D ABB Ltd Salterbeck Trading Estate Workington Cumbria CA14 5DS UK Tel 44 0 1946 830 611 Fax 44 0 1946 832 661 ABB Inc 1...

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