ABB TPS48-H33, Operation Manual

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Operation Manual / 4 Product description / TPS44-H.. - TPS52-H..
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© Copyright 2016 ABB. All rights reserved. HZTL4037_EN Revision A August 2016
Product description
1 Introduction ............................................................................................ 5
1.1 Essential information .................................................................................. 5
1.2 Registered trademarks ............................................................................... 5
1.3 Related documents .................................................................................... 5
1.4 Layout and function of the turbocharger ..................................................... 6
1.5 Warning plates on the turbocharger ........................................................... 8
1.6 Position of the rating plate .......................................................................... 9
2 Removing and Installing .......................................................................... 11
2.1 Turbocharger weight and transportation ..................................................... 11
2.2 Removing the turbocharger ........................................................................ 12
2.3 Installing the turbocharger .......................................................................... 14
3 Commissioning ....................................................................................... 19
3.1 Oil supply ................................................................................................... 19
3.2 Inspection procedures ................................................................................ 19
3.3 Commissioning after taking out of operation .............................................. 22
4 Monitoring operation ............................................................................... 23
4.1 Oil pressure, oil temperature ...................................................................... 23
4.2 Exhaust gas temperature before turbine .................................................... 25
4.3 Turbocharger speed ................................................................................... 25
5 Operation and service ............................................................................. 29
5.1 Noise emission .......................................................................................... 29
5.2 Service work .............................................................................................. 31
5.3 Expected replacement intervals ................................................................. 34
6 Stopping the engine ................................................................................ 37
7 Periodic maintenance work ..................................................................... 39
7.1 Foreword to maintenance .......................................................................... 39
7.2 Cleaning components mechanically ........................................................... 40
8 Eliminating malfunctions ......................................................................... 51
8.1 Malfunctions when starting ......................................................................... 51
8.2 Malfunctions during operation .................................................................... 52
8.3 Turbocharger is surging ............................................................................. 55