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TA03943 D   Page 4 of 8

3.0

BATTERY USE

The tool is supplied with the batteries completely discharged; before use, fully charge the batteries using the charger supplied.

USING THE BATTERY CHARGER

3.2               

Carefully follow the instructions in the battery 
charger manual 

In order to use the batteries correctly, please follow 
these rules:

• Use the battery until the automatic residual energy 

display still has 1-2 LEDs showing: this means the 
battery is almost completely discharged and no loss 
in the life of the battery has been produced 

 Be particularly careful when charging a new battery 
the first 2-3 times in order to maximize the available 
energy level 

 Allow the battery to cool down to ambient 
temperature prior to recharging 

 Rest the battery charger for at least 15 minutes 
between charges 

4.0

MAINTENANCE

The tool is robust, completely sealed, and requires very little daily maintenance. Compliance with the following points, 
should help to maintain the optimum performance of the tool:

THOROUGH CLEANING

4.1               

Dust, sand and dirt are a danger for any hydraulic device  Every day, after use, 

the tool must be wiped with a clean cloth taking care to remove any residue, 

especially close to pivots and moveable parts  Protect the tool from rain and 

moisture. Water will damage the tool and battery.

STORAGE 

(Refer to Fig 5)

4.2               

When not in use, the tool should be stored and 

transported in the plastic case, to prevent damage  This 

case is suitable for storing the tool, the accessories 

and up to 21 die sets and pre-prepared compression 

connectors 
Plastic Case: size 24 1x16 2x5 1 inches, (543x412x130 

mm) weighs 5 lbs  (2,3 kg) 

Fig.  5

%

15

BATTERY STATUS 

(Refer to Fig  4)

 

3.1               

Fig.  4

 After releasing the operating button, the residual 
battery capacity is automatically displayed for 5 
seconds on the indicator (15)   

 

 

  

The number of LEDs illuminated indicates 

the residual capacity:

10 LEDs illuminated:  Fully Charged
5 LEDs illuminated:  50% capacity
1 LED illuminated: Minimum charge

W

hen replacing the battery, press the two points 

marked with the word “PUSH” at the same time, remove 

the flat battery from its housing and insert the new one  

USING BATTERIES

3.3               

Summary of Contents for Thomas & Betts BPLT62BSCR

Page 1: ...ing or servicing this tool BPLT62BSCR and BPLT62500BSCR Battery Operated Hydraulic Crimping Tool Operating Instruction Manual 1 0 General Characteristics 2 2 0 Instructions for Use 3 3 0 Warnings 4 4 0 Maintenance 3 5 0 Spare Parts List 5 5 1 Table 1 6 5 2 Table 2 7 Table of Contents TA03943 D Page 1 of 8 ...

Page 2: ...ed with a maximum pressure relief safety valve Directive 2006 42 EC annexe 1 point 1 7 4 2 letter u The weighted continuous acoustic pressure level equivalent A at the work place LPA is equal to 75 dB A The maximum value of the weighted acoustic displacement pressure C at the work place LpCPeak is 130 dB C The acoustic power level emitted by the machine LWA is equal to 85 3 dB A Directive 2006 42 ...

Page 3: ...e dies are exactly positioned on desired crimp point otherwise re open dies following instructions as per Step 2 5 and position the connector again DIE ADVANCEMENT Refer to Fig 3 2 2 Fig 2 COMPRESSION 2 3 By keeping operating button 10 pressed the motor continues to operate the ram will gradually move forward until the two dies touch It is recommended to continue pumping until the maximum pressure...

Page 4: ...performance of the tool THOROUGH CLEANING 4 1 Dust sand and dirt are a danger for any hydraulic device Every day after use the tool must be wiped with a clean cloth taking care to remove any residue especially close to pivots and moveable parts Protect the tool from rain and moisture Water will damage the tool and battery STORAGE Refer to Fig 5 4 2 When not in use the tool should be stored and tra...

Page 5: ... on request When ordering spare parts always specify the following Code number of item Name of item Type of tool Tool serial number The Guarantee is void if parts are not Thomas Betts original replacement parts For parts or service contact the tool service center at 1 800 284 TOOL 8665 TA03943 D Page 5 of 8 ...

Page 6: ...l 1 6900646 01 03 Screw 2 2x6 5 2 6760144 01 04 Pin D 3x22 2 6000240 01 05 Compl Electr Circuit 1 6000649 02 Screw 2 2 x 4 5 2 6900655 03 Screw 3 5x38 3 6000304 04 Ring 2 6040427 05 Ring 1 6000544 07 Mechanical Group 1 6900650 08 Screw 1 6760149 09 Pin d 3x16 1 6000237 10 Button 1 6520531 11 Spring 2 6900651 13 Screw 3 5x22 8 6000447 14 Wrist 1 6232095 15 Label Strap 1 8502001 16 Battery 1 6232497...

Page 7: ...601 60 Suct Screw 2 6900181 61 Screw M4x10 1 6520382 62 Die Stop Spring 2 6362098 63 Seal 1 6895049 64 Compl Valve 1 6900640 65 Press Release Screw 1 6900306 67 Screw 1 6635011 68 Pin 1 K 6520861 69 Spring 1 K 6640205 72 Washer 4 K Code Nº ITEMS DESCRIPTION QTY Main 1st Sub 2nd Sub 6250084 73 Tie 1 6362021 74 Seal 2 K 6362007 75 Seal 1 K 6340720 76 Grub Screw 1 6020020 77 Pin 1 6361881 78 O Ring 1...

Page 8: ...ts option repair or replace the defective product Misuse misapplication or modication of Thomas Betts products immediately voids all warranties Limitations and Exclusions THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WH...

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