ABB Thomas & Betts BPLT62BSCR Operating Instructions Manual Download Page 2

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Ni-MH

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R

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201

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1.0

GENERAL CHARACTERISTICS

BATTERY OPERATED 

HYDRAULIC CRIMPING TOOL

This “BPLT62BSCR” hydraulic tool is powered by 14 4 V 

DC Ni-MH battery  The tool is well balanced for optimum 

control, quiet operation, very little vibration and lightweight 

construction enabling the operator to hold the tool in 

one hand while positioning the connector with the other 

hand  The tool has a two speed operation which provides 

automatic shifting from a rapid ram advance mode to 

a slow powerful crimping mode  The residual battery 
capacity level is automatically displayed after every cycle 

BPLT62BSCR Includes the following:

• Battery 

• Wrist Strap  

• Tool Strap

• Spare Battery 

• Battery Charger  

• Carrying Case

BPLT62500BSCR Includes the following:

• Battery 

• Wrist Strap  

• Tool Strap

• Spare Battery 

• Battery Charger  

• Die Set

• Carrying Case

Suitable for installing electric compression connectors for 

conductors from 8 AWG up to 500 MCM CU, 350 MCM AL.

Crimping Force Nominal

                                6 Tons

Rated Operating Pressure

                          8600 psi

Dimensions:

Length

                                                              11 7”

Width

                                                                  3 7”

Height

                                                               11 9”

Weight

 (with battery)                                      8 8 lbs

Motor

                                                         14 4V DC

Battery - direct current

         14 4 V - 3 0 Ah Ni-MH

Oil Recommended

..................AGIP ARNICA 32 or 

SHELL TELLUS TX32 or equivalent

Safety

               the tool is provided with a 

maximum pressure relief safety valve 

(Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u)

The weighted continuous acoustic pressure level 
equivalent
A at the work place L

PA

 is equal to               75 dB (A)

The maximum value of the weighted acoustic 
displacement pressure
C at the work place L

pCPeak

 is                    <130 dB (C)

The acoustic power level emitted by the machine
L

WA

 is equal to                                            85,3 dB (A)

(Directive 2006/42/EC, annexe 1, point 2.2.1.1)

Test carried out in compliance with the indications 

contained in UNI ENV 25349 and UNI EN 28662 

part 1st Standards, and under operating conditions 
much more severe than those normally found, 
certify that 

the weighted root mean square in 

frequency of the acceleration the upper limbs are 
exposed to for each biodynamic reference axis 
does not exceed 2.5 m/sec

2

.

1.5

OVERALL VIEW

1.1

APPLICATION RANGE

1.2               

10

Operating Button

201

Pressure Release Lever

14

Wrisp Strap

H

Head

15

Battery Capacity Indicator

R

Ring for Shoulder Strap

16

Battery

T

Shoulder Strap

RISK DUE TO VIBRATION

ACOUSTIC NOISE

1.3

1.4

Fig.  1

TA03943 D   Page 2 of 8

   WARNING

1. BEFORE USING THE TOOL, CAREFULLY READ 

INSTRUCTIONS IN THIS MANUAL.

2. WHEN OPERATING THE TOOL, KEEP HANDS AND OTHER 

BODY PARTS AWAY FROM THE DANGER ZONE.

3. DO NOT USE IN WATER OR IN THE RAIN.
4. ALWAYS ENSURE CORRECT LATCHING AND 

SECURENESS OF THE TOOL HEAD.

5. DO NOT SHORT THE BATTERIES.
6. ALWAYS RECYCLE THE BATTERIES.
7. DO NOT DISCARD BATTERIES INTO DOMESTIC REFUSE 

OR WASTE DISPOSAL.

Summary of Contents for Thomas & Betts BPLT62BSCR

Page 1: ...ing or servicing this tool BPLT62BSCR and BPLT62500BSCR Battery Operated Hydraulic Crimping Tool Operating Instruction Manual 1 0 General Characteristics 2 2 0 Instructions for Use 3 3 0 Warnings 4 4 0 Maintenance 3 5 0 Spare Parts List 5 5 1 Table 1 6 5 2 Table 2 7 Table of Contents TA03943 D Page 1 of 8 ...

Page 2: ...ed with a maximum pressure relief safety valve Directive 2006 42 EC annexe 1 point 1 7 4 2 letter u The weighted continuous acoustic pressure level equivalent A at the work place LPA is equal to 75 dB A The maximum value of the weighted acoustic displacement pressure C at the work place LpCPeak is 130 dB C The acoustic power level emitted by the machine LWA is equal to 85 3 dB A Directive 2006 42 ...

Page 3: ...e dies are exactly positioned on desired crimp point otherwise re open dies following instructions as per Step 2 5 and position the connector again DIE ADVANCEMENT Refer to Fig 3 2 2 Fig 2 COMPRESSION 2 3 By keeping operating button 10 pressed the motor continues to operate the ram will gradually move forward until the two dies touch It is recommended to continue pumping until the maximum pressure...

Page 4: ...performance of the tool THOROUGH CLEANING 4 1 Dust sand and dirt are a danger for any hydraulic device Every day after use the tool must be wiped with a clean cloth taking care to remove any residue especially close to pivots and moveable parts Protect the tool from rain and moisture Water will damage the tool and battery STORAGE Refer to Fig 5 4 2 When not in use the tool should be stored and tra...

Page 5: ... on request When ordering spare parts always specify the following Code number of item Name of item Type of tool Tool serial number The Guarantee is void if parts are not Thomas Betts original replacement parts For parts or service contact the tool service center at 1 800 284 TOOL 8665 TA03943 D Page 5 of 8 ...

Page 6: ...l 1 6900646 01 03 Screw 2 2x6 5 2 6760144 01 04 Pin D 3x22 2 6000240 01 05 Compl Electr Circuit 1 6000649 02 Screw 2 2 x 4 5 2 6900655 03 Screw 3 5x38 3 6000304 04 Ring 2 6040427 05 Ring 1 6000544 07 Mechanical Group 1 6900650 08 Screw 1 6760149 09 Pin d 3x16 1 6000237 10 Button 1 6520531 11 Spring 2 6900651 13 Screw 3 5x22 8 6000447 14 Wrist 1 6232095 15 Label Strap 1 8502001 16 Battery 1 6232497...

Page 7: ...601 60 Suct Screw 2 6900181 61 Screw M4x10 1 6520382 62 Die Stop Spring 2 6362098 63 Seal 1 6895049 64 Compl Valve 1 6900640 65 Press Release Screw 1 6900306 67 Screw 1 6635011 68 Pin 1 K 6520861 69 Spring 1 K 6640205 72 Washer 4 K Code Nº ITEMS DESCRIPTION QTY Main 1st Sub 2nd Sub 6250084 73 Tie 1 6362021 74 Seal 2 K 6362007 75 Seal 1 K 6340720 76 Grub Screw 1 6020020 77 Pin 1 6361881 78 O Ring 1...

Page 8: ...ts option repair or replace the defective product Misuse misapplication or modication of Thomas Betts products immediately voids all warranties Limitations and Exclusions THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WH...

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