background image

42

83

62

49

41

10

201

TA03943 D   Page 3 of 8

2.0

INSTRUCTIONS FOR USE

The tool can be easily carried using either the handle or 

shoulder strap (T) attached to the rings (R), see Fig  1 on 
page 2 

W

ith the tool at rest, proceed as follows:

 Select the appropriate die set for the connector  
(Ref: Check Thomas & Betts instruction sheet for the 

connector and make sure color code of die matches 

color code of connector )

 Open the latch (41) and release the upper die holder (42) 

• Insert one die into the upper die holder (42) and one 

die into the lower die support (49) 

 Close the latch (41) 

• Insert the conductor in connector.

 Position the connector between the dies and ensure 
the correct location of the crimp  (See connectors 

instruction sheet for number of crimps )

Ensure that the latch and upper die holder are fully 

secured, otherwise damage may occur during tool 

operation.

PREPARATION 

(Refer to Figs  1, 2 & 3)

 

2.1               

 Press the operating button (10) to activate the 

motor-pump and advance the lower die  To halt the 

advancement, release the operating button (10) and the 

motor will stop 

Make sure the dies are exactly positioned on desired 

crimp point, otherwise re-open dies following instructions 

as per Step 2.5 and position the connector again.

DIE ADVANCEMENT 

(Refer to Fig  3)

 

2.2               

Fig.  2

COMPRESSION

 

2.3               

 By keeping operating button (10) pressed, the motor 

continues to operate: the ram will gradually move 

forward until the two dies touch 

• It is recommended to continue pumping until the 

maximum pressure relief valve is activated and a 

“click” is heard 

 The motor will continue to operate after the maximum 

pressure relief valve has activated   No further crimping 

force is applied, the oil is bypassed and returned to 

reservoir 

 For ease of operation, the tool head can be rotated 
through 180º, allowing the operator to work in the most 
comfortable position 

HEAD ROTATION

 

2.4               

     WARNING

Do not attempt to rotate the head when the hydraulic               

circuit is pressurized.

 By pressing the pressure release lever (201) located 
below operating button (10), the ram will retract and 
open the dies 

RELEASE OF DIES

2.5               

Fig.  3

     WARNING

When operating the tool, keep hands and other body parts 

away from the danger zone.

     DANGER

DO NOT

 USE THIS TOOL ON OR 

NEAR ENERGIZED CONDUCTORS 

WITHOUT PROPER PERSONAL                  

PROTECTIVE EQUIPMENT.

FAILURE TO OBSERVE THIS 

WARNING  COULD  RESULT  IN  SEVERE                  

INJURY OR DEATH.

Summary of Contents for Thomas & Betts BPLT62BSCR

Page 1: ...ing or servicing this tool BPLT62BSCR and BPLT62500BSCR Battery Operated Hydraulic Crimping Tool Operating Instruction Manual 1 0 General Characteristics 2 2 0 Instructions for Use 3 3 0 Warnings 4 4 0 Maintenance 3 5 0 Spare Parts List 5 5 1 Table 1 6 5 2 Table 2 7 Table of Contents TA03943 D Page 1 of 8 ...

Page 2: ...ed with a maximum pressure relief safety valve Directive 2006 42 EC annexe 1 point 1 7 4 2 letter u The weighted continuous acoustic pressure level equivalent A at the work place LPA is equal to 75 dB A The maximum value of the weighted acoustic displacement pressure C at the work place LpCPeak is 130 dB C The acoustic power level emitted by the machine LWA is equal to 85 3 dB A Directive 2006 42 ...

Page 3: ...e dies are exactly positioned on desired crimp point otherwise re open dies following instructions as per Step 2 5 and position the connector again DIE ADVANCEMENT Refer to Fig 3 2 2 Fig 2 COMPRESSION 2 3 By keeping operating button 10 pressed the motor continues to operate the ram will gradually move forward until the two dies touch It is recommended to continue pumping until the maximum pressure...

Page 4: ...performance of the tool THOROUGH CLEANING 4 1 Dust sand and dirt are a danger for any hydraulic device Every day after use the tool must be wiped with a clean cloth taking care to remove any residue especially close to pivots and moveable parts Protect the tool from rain and moisture Water will damage the tool and battery STORAGE Refer to Fig 5 4 2 When not in use the tool should be stored and tra...

Page 5: ... on request When ordering spare parts always specify the following Code number of item Name of item Type of tool Tool serial number The Guarantee is void if parts are not Thomas Betts original replacement parts For parts or service contact the tool service center at 1 800 284 TOOL 8665 TA03943 D Page 5 of 8 ...

Page 6: ...l 1 6900646 01 03 Screw 2 2x6 5 2 6760144 01 04 Pin D 3x22 2 6000240 01 05 Compl Electr Circuit 1 6000649 02 Screw 2 2 x 4 5 2 6900655 03 Screw 3 5x38 3 6000304 04 Ring 2 6040427 05 Ring 1 6000544 07 Mechanical Group 1 6900650 08 Screw 1 6760149 09 Pin d 3x16 1 6000237 10 Button 1 6520531 11 Spring 2 6900651 13 Screw 3 5x22 8 6000447 14 Wrist 1 6232095 15 Label Strap 1 8502001 16 Battery 1 6232497...

Page 7: ...601 60 Suct Screw 2 6900181 61 Screw M4x10 1 6520382 62 Die Stop Spring 2 6362098 63 Seal 1 6895049 64 Compl Valve 1 6900640 65 Press Release Screw 1 6900306 67 Screw 1 6635011 68 Pin 1 K 6520861 69 Spring 1 K 6640205 72 Washer 4 K Code Nº ITEMS DESCRIPTION QTY Main 1st Sub 2nd Sub 6250084 73 Tie 1 6362021 74 Seal 2 K 6362007 75 Seal 1 K 6340720 76 Grub Screw 1 6020020 77 Pin 1 6361881 78 O Ring 1...

Page 8: ...ts option repair or replace the defective product Misuse misapplication or modication of Thomas Betts products immediately voids all warranties Limitations and Exclusions THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WH...

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