ABB SwirlMaster FSS430 Commissioning And Safety Instruction Download Page 20

 

20  CI/FSV/FSS/430/450-EN  Rev. G | 

VortexMaster FSV430, FSV450 SwirlMaster FSS430, FSS450 

 

5

 

Installation 

DANGER 

Danger of explosion if the device is operated with the 
transmitter housing or terminal box open! 

Before opening the transmitter housing or the terminal box, 
note the following points:  
—  Check that a valid fire permit is available. 
—  Make sure that there is no explosion hazard. 
—  Switch off the power supply before opening and observe 

a waiting time of t > 20 minutes. 

 

5.1

 

Installation conditions 

5.1.1

 

General information 

A Vortex or Swirl flowmeter can be installed at any point in the 
pipeline system. However, the following installation conditions 
must be considered: 
—  Compliance with the ambient conditions 
—  Compliance with the recommended inlet and outlet 

sections. 

—  The flow direction must correspond to that indicated by 

the arrow on the sensor 

—  Compliance with the required minimum interval for 

removing the transmitter and replacing the sensor 

—  Avoidance of mechanical vibrations of the piping (by fitting 

supports if necessary) 

—  The inside diameter of the sensor and the piping must be 

identical 

—  Avoidance of pressure oscillations in long piping systems 

at zero flow by fitting gates at intervals 

—  Attenuation of alternating (pulsating) flow during piston 

pump or compressor conveying by using appropriate 
damping devices. The residual pulse must not exceed 
10 %. The frequency of the conveying equipment must not 
be within the range of the measuring frequency of the 
flowmeter. 

—  Valves / gates should normally be arranged in the flow 

direction downstream of the flowmeter (typically: 3 x DN). 
If the measuring medium is conveyed through piston / 
plunger pumps or compressors (pressures for fluids > 
10 bar / 145 psi), it may be subject to hydraulic vibration 
in the piping when the valve is closed. If this does occur, 
the valve absolutely has to be installed in the flow direction 
upstream of the flowmeter. Suitable damping devices (e.g. 
air vessels) might need to be fitted. 

 

 

—  When fluids are measured, the sensor must always be 

filled with measuring medium and must not run dry. 

—  When fluids are measured and during damping, there 

must be no evidence of cavitation. 

—  The relationship between the measuring medium and the 

ambient temperature must be taken into consideration 
(see data sheet). 

—  At high measuring medium temperatures > 150 °C 

(> 302 °F), the sensor must be installed so that the 
transmitter or terminal box is pointing to the side or 
downward. 

 

5.1.2

 

Inlet and outlet sections 

SwirlMaster FSS430, FSS450 

On account of its operating principle, the swirl flowmeter 
functions virtually without inlet and outlet sections. 
The figures below show the recommended inlet and outlet 
sections for various installations. 
 

 

Fig. 7: 

Straight pipe sections 

 

Installation 

Inlet section 

Outlet section 

A

 

Straight pipe 

min. 3 x DN 

min. 1 x DN 

B

 Valve upstream of 

the meter tube 

min. 5 x DN 

min. 1 x DN 

C

 Pipe reduction 

min. 3 x DN 

min. 1 x DN 

D

 Pipe extension 

min. 3 x DN 

min. 3 x DN 

 
Additional inlet and outlet sections are not required 
downstream of reductions with flange transition pieces in 
accordance with DIN 28545 (α/2 = 8°). 

G11753

≥3 x DN

≥3 x DN

A

B

C

D

≥3 x DN

≥ 1 x DN

≥5 x DN

≥1 x DN

≥3 x DN

≥1 x DN

Summary of Contents for SwirlMaster FSS430

Page 1: ...Commissioning and safety instruction CI FSV FSS 430 450 EN Rev G VortexMaster FSV430 FSV450 SwirlMaster FSS430 FSS450 Vortex and Swirl flowmeter Measurement made easy ...

Page 2: ...ively simply scan these codes FSV430 FSV450 FSS430 FSS450 Manufacturer ABB Automation Products GmbH Measurement Analytics Dransfelder Str 2 37079 Göttingen Germany Tel 49 551 905 0 Fax 49 551 905 777 Customer service center Tel 49 180 5 222 580 Mail automation service de abb com ABB Inc Measurement Analytics 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB E...

Page 3: ...23 5 2 Environmental conditions 23 5 2 1 FSV430 FSV450 23 5 2 2 FSS430 FSS450 24 5 3 Material load 24 5 3 1 FSV430 FSV450 24 5 3 2 FSS430 FSS450 26 5 4 Installing the sensor 26 5 4 1 Centering the wafer type design 27 5 4 2 Adjusting the transmitter position 27 5 5 Opening and closing the housing 28 5 6 Electrical connections 29 5 6 1 Installing the connecting cables 29 5 6 2 Cable entries 30 5 6 ...

Page 4: ...o material damage 1 3 Intended use This device is intended for the following uses For conveying liquid and gaseous media including unstable liquids and gases For measuring the volume flow in the operating condition For measuring the standard volume flow indirectly via volume flow rate pressure and temperature For measuring the mass flow indirectly via volume flow pressure temperature and density F...

Page 5: ...nt in potentially explosive areas Comply with the applicable regulations for the protection of employees to ensure safe operation 2 1 3 FM CSA The installation commissioning maintenance and repair of devices in areas with explosion hazard must only be carried out by appropriately trained personnel The operator must strictly observe the applicable national regulations with regard to installation fu...

Page 6: ...as dirt dust or oil The instructions on avoiding the ignition of hazardous areas due to electrostatic discharges in accordance with the EN TR50404 and IEC 60079 32 1 standards must be observed Instructions on cleaning The painted surface of the device may be cleaned only using a moist cloth 2 2 2 Opening and closing the housing DANGER Danger of explosion if the device is operated with the transmit...

Page 7: ...d with cable glands certified according to ATEX or IECEx The cable glands supplied are approved for use in Zone 1 Please observe the following points The use of standard cable glands and seals is prohibited The black plugs in the cable glands are intended to provide protection during transport Any unused cable entries must be sealed securely before commissioning The outside diameter of the connect...

Page 8: ...ficate FM13ATEX0056X IECEx Order code N1 N8 N9 Certificate of conformity IECEx FME 13 0004X Ex nA IIC T4 to T6 Gc Ex tc IIIC T85 C DC For electrical parameters see certification IECEx FME 13 0004X FM approval for USA and Canada Order code F3 F8 F9 CL I ZONE 2 AEx Ex nA IIC T6 T5 T4 CL I DIV 2 GP ABCD NI CL 1 DIV 2 GP ABCD DIP CL II III DIV 2 GP EFG Housing TYPE 4X NEPSI Order code S2 S8 S9 Ex nA I...

Page 9: ...ee temperature ranges in the chapter titled Temperature data on page 10 Analog input Terminals ANALOG INPUT ANALOG INPUT UM 45 V Zone 2 Ex nA IIC T4 to T6 Gc Zone 22 Ex tc IIIC T85 C Dc Tamb 40 75 C CL I ZONE 2 AEx Ex nA IIC T6 T5 T4 CL I DIV 2 GP ABCD TYPE 4X NI CL 1 DIV 2 GP ABCD DIP CL II III DIV 2 GP EFG Special conditions The devices must be installed in a protected environment in accordance ...

Page 10: ...C 79 C 400 C T4 70 C 90 C 67 C 180 C 66 C 280 C 64 C 400 C T5 56 C 90 C 53 C 180 C 52 C 280 C 50 C 400 C T6 44 C 90 C 41 C 180 C 40 C 280 C 38 C 400 C Devices without LCD indicator and with Modbus communication Temperature class Tamb max Tmedium max T4 85 C 90 C 82 C 180 C 81 C 280 C 79 C 400 C T4 70 C 90 C 67 C 180 C 66 C 280 C 64 C 400 C T5 40 C 90 C 37 C 180 C 36 C 280 C 34 C 400 C T6 40 C 90 C...

Page 11: ...r code A4 B8 B9 Type Examination Test Certificate FM13ATEX0055X II 1 G Ex ia IIC T4 to T6 Ga II 1 D Ex ia IIIC T85 C For electrical parameters see certificate FM13ATEX0055X IECEx Order code N2 N8 N9 Certificate of conformity IECEx FME 13 0004X Ex ia IIC T4 to T6 Ga Ex ia IIIC T85 C For electrical parameters see certificate IECEx FME 13 0004X FM approval for USA and Canada Order code F4 F8 F9 IS S ...

Page 12: ...nals ANALOG INPUT ANALOG INPUT Zone 0 Ex ia IIC T4 to T6 Ga Umax See the chapter titled Limit value tables on page 13 Imax Ci 7 nF Li 0 mH Zone 20 Ex ia IIIC T85 C Tamb 40 85 C 1 IS S Intrinseque Entity CL I Zone 0 AEx Ex ia IIC T6 T5 T4 Cl I Div 1 ABCD IS CL II III DIV 1 EFG TYPE 4X IS Control Drawing 3KXF065215U0109 1 See temperature ranges in the chapter titled Limit value tables on page 13 Spe...

Page 13: ...Pi max T4 85 C 90 C 30 V 100 mA 0 75 W 82 C 180 C 81 C 280 C 79 C 400 C T4 70 C 90 C 30 V 160 mA 1 0 W 67 C 180 C 66 C 280 C 64 C 400 C T5 56 C 90 C 30 V 100 mA 1 4 W 53 C 180 C 52 C 280 C 50 C 400 C T6 44 C 90 C 30 V 50 mA 0 4 W 41 C 180 C 40 C 280 C 38 C 400 C Digital output Temperature class Tamb max Tmedium max Umax Imax Pi max T4 85 C 90 C 30 V 30 mA 1 0 W 82 C 180 C 81 C 280 C 79 C 400 C T4 ...

Page 14: ... C 30 V 160 mA 1 0 W 67 C 180 C 66 C 280 C 64 C 400 C T5 40 C 90 C 30 V 100 mA 1 4 W 37 C 180 C 36 C 280 C 34 C 400 C T6 40 C 90 C 30 V 50 mA 0 4 W 37 C 180 C 36 C 280 C 34 C 400 C Digital output Temperature class Tamb max Tmedium max Umax Imax Pi max T4 85 C 90 C 30 V 30 mA 1 0 W 82 C 180 C 81 C 280 C 79 C 400 C T4 70 C 90 C 30 V 30 mA 1 0 W 67 C 180 C 66 C 280 C 64 C 400 C T5 40 C 90 C 30 V 30 m...

Page 15: ...90 C 30 V 160 mA 1 0 W 57 C 180 C 56 C 280 C 54 C 400 C T5 56 C 90 C 30 V 100 mA 1 4 W 53 C 180 C 52 C 280 C 50 C 400 C T6 44 C 90 C 30 V 50 mA 0 4 W 41 C 180 C 40 C 280 C 38 C 400 C Digital output Temperature class Tamb max Tmedium max Umax Imax Pi max T4 60 C 90 C 30 V 30 mA 1 0 W 57 C 180 C 56 C 280 C 54 C 400 C T4 60 C 90 C 30 V 30 mA 1 0 W 57 C 180 C 56 C 280 C 54 C 400 C T5 56 C 90 C 30 V 30...

Page 16: ... C TYPE 4X Tamb 75 C Dual seal device NEPSI Order code S1 S9 Ex d ia IIC T6 Gb Ga DIP A21 Ta 85 C For electrical parameters see certificate GYJ14 1088X Power supply Ex d ia Gb Ga UB 12 42 V DC Digital output The digital output is designed as an optoelectronic coupler or NAMUR contact in accordance with DIN 19234 When the NAMUR contact is closed the internal resistance is approx 1000 Ω When the NAM...

Page 17: ...YPE 4X Tamb 75 C Dual seal device Analog input Terminals ANALOG INPUT ANALOG INPUT UM 45 V Zone 1 Ex d ia IIC T6 Gb Ga Tamb 40 75 C Zone 21 Ex tb IIIC T85 C Db Tamb 40 75 C XP IS US CL I DIV I GP BCD DIP CL II III DIV I GP EFG XP IS Kanada CL I DIV I GP BCD DIP CL II III DIV I GP EFG CL I ZONE 1 AEx Ex d ia IIC T6 40 C Ta 75 C TYPE 4X Tamb 75 C Dual seal device Special Requirements The devices mus...

Page 18: ... Tamb Year Month Made in xxxx A B C A B C D 1 2 3 7 8 9 10 11 4 6 12 13 14 15 16 17 18 SEP Fluid 1 5 Fig 5 Types and tag plates example A Name plate B Supplementary plate with Ex marking C Plate with measuring point tagging tag number D Tag plates with customer data made of stainless steel optional 1 Product name 2 Firmware version 3 Maximum flow at nominal diameter 4 Nominal diameter 5 Classifica...

Page 19: ...ansport Flange devices must not be lifted by the terminal box or by the center of the housing Only the transport lugs fitted to the device can be used to lift the device and insert it into the piping 4 3 Storing the device Bear the following points in mind when storing devices Store the device in its original packaging in a dry and dust free location Observe the permitted ambient conditions for tr...

Page 20: ...er Valves gates should normally be arranged in the flow direction downstream of the flowmeter typically 3 x DN If the measuring medium is conveyed through piston plunger pumps or compressors pressures for fluids 10 bar 145 psi it may be subject to hydraulic vibration in the piping when the valve is closed If this does occur the valve absolutely has to be installed in the flow direction upstream of...

Page 21: ...DN min 5 x DN D Pipe extension min 18 x DN min 5 x DN Fig 10 Pipe sections with pipe elbows Installation Inlet section Outlet section A Single pipe elbow min 20 x DN min 5 x DN B S shaped pipe elbow min 25 x DN min 5 x DN C Three dimensional pipe elbow min 40 x DN min 5 x DN 5 1 3 Avoiding cavitation To avoid cavitation a static overpressure is required downstream of the flowmeter downstream press...

Page 22: ...easuring points must be installed as illustrated 5 1 6 Installation of final controlling equipment Fig 13 Installation of final controlling equipment Final controlling equipment must be arranged downstream of the flowmeter in forward flow direction spaced at a minimum 5 x DN If the measuring medium is conveyed through piston pumps plunger pumps or compressors pressures for fluids 10 bar 145 psi it...

Page 23: ...Ambient temperature In accordance with IEC 60068 2 78 Explosion protection Ambient temperature range Tamb Standard Advanced mode No explosion protection 20 85 C 4 185 F 40 85 C 40 185 F Ex ia Ex nA 20 C Ta xx C1 4 F Ta xx F 1 40 C Ta xx C1 40 F Ta xx F 1 Ex d ia XP IS 20 75 C 4 167 F 40 75 C 40 167 F IS NI 20 C Ta xx C1 4 F Ta xx F 1 40 C Ta xx C1 40 F Ta xx F 1 1 The temperature xx C xx F depends...

Page 24: ...0 85 176 185 1 2 Fig 16 Measuring medium temperature Tmedium dependent on the ambient temperature Tamb 1 Permissible temperature range standard version 2 Permissible temperature range high temperature version in preparation 5 3 Material load 5 3 1 FSV430 FSV450 NOTICE For devices in high temperature version with sensor seals made of graphite the maximum pressures deviating from the diagrams shall ...

Page 25: ... suitable gasket materials Wafer type devices G11801 110 100 90 80 70 60 50 40 30 20 10 0 TS C F PS bar 60 30 0 30 60 90 120 150 180 210 240 270 280 300 330 360 390 PN 100 PN 64 63 PN 40 PN 25 PN 16 1 1595 1450 1305 1160 1015 870 725 580 435 290 145 0 PS psi 76 22 32 86 140 194 248 302 356 410 464 518 536 572 626 680 734 C F Fig 20 DIN wafer type process connection 1 Range for high temperature des...

Page 26: ...on bending Wafer type devices with coplanar counter flanges should be installed with suitable gaskets only Use gaskets made from a material that is compatible with the measuring medium and measuring medium temperature may be used The piping may not exert any inadmissible forces or torques on the device Do not remove the sealing plugs in the cable glands until you are ready to install the electrica...

Page 27: ... outside diameter of the flowmeter sensor body with the corresponding bolts Depending on the nominal pressure rating sleeves for the bolts a centering ring up to DN 80 3 or segments can be ordered as additional accessories 5 4 2 Adjusting the transmitter position Rotating the transmitter housing DANGER Risk of explosion When the screws for the transmitter housing are loosened the explosion protect...

Page 28: ...ransmitter housing or terminal box open Before opening the transmitter housing or the terminal box note the following points Check that a valid fire permit is available Make sure that there is no explosion hazard Before opening the device switch off the power supply and wait for t 2 minutes WARNING Risk of injury due to live parts Improper work on the electrical connections can result in electric ...

Page 29: ...ctrical connection NOTICE When using the device in hazardous areas note the additional connection data in the chapter titled Use in potentially explosive atmospheres on page 5 The electrical connection may only be established by authorized specialist personnel and in accordance with the connection diagrams The electrical connection information in this manual must be observed otherwise the IP ratin...

Page 30: ...e sealing compound 5 6 3 Grounding Fig 30 Grounding terminals 1 Integral mount design and sensor in remote design 2 Transmitter in remote mount design 3 Grounding terminal For the grounding PE of the transmitter or the connection of a protective earth a connection is available both on the exterior of the housing and in the connection space Both connections must be galvanically connected to one ano...

Page 31: ...rnal indicator 8 External earthing terminal 9 Terminal for external indicator For connecting the signal voltage supply voltage twisted cables with a conductor cross section of 18 22 AWG 0 8 0 35 mm2 and a maximum length of 1500 m 4921 ft must be used For longer leads a greater cable cross section is required For shielded cables the cable shielding must only be placed on one side not on both sides ...

Page 32: ...TAL OUTPUT 1 Digital output positive pole DIGITAL OUTPUT 2 Bridge after terminal 1 NAMUR output deactivated DIGITAL OUTPUT 3 Bridge after terminal 4 NAMUR output activated DIGITAL OUTPUT 4 Digital output negative pole Modbus communication Using the Modbus protocol allows devices made by different manufacturers to exchange information via the same communication bus without the need for any special ...

Page 33: ...e twisted pair cable with individual foil shielding and integrated earth cables Example Belden 9729 or equivalent cable A category 5 cable can be used for Modbus RS485 up to a maximum length of 600 m 1968 ft For the symmetrical pairs in RS485 systems a surge impedance of more than 100 Ω is preferred especially at a baud rate of 19 200 and above 5 6 6 Electrical data for inputs and outputs Power su...

Page 34: ...sing the relevant software Input for the pressure measurement for pressure compensation for the flow measurement of gases and vapor Input for the return temperature measurement for energy measurement Input for the net methane content of biogas Input for the density measurement for calculation of the mass flow Analog input 4 20 mA Terminals ANALOG INPUT ANALOG INPUT Operating voltage 16 30 V DC Inp...

Page 35: ...4 load resistance 5 Remote pressure transmitter 6 FSx430 with output option H1 7 FSx450 or FSx430 with output option H5 NOTICE The VortexMaster SwirlMaster cannot communicate with a control system or configuration tool via HART while the pressure transmitter is communicating in BURST mode because the BURST signal has priority over cyclical HART communication Digital output For devices with HART co...

Page 36: ...rminal connections carefully Lay the wires in the terminal box in such a way that they are not affected by vibrations 5 6 8 Cutting the signal cable to length and terminating it The signal cable is available in four standard lengths 5 m 16 4 ft 10 m 32 8 ft 20 m 65 6 ft and 30 m 98 4 ft The cable ends are already prepared for installation Fig 41 Signal cable dimensions in mm inch A Measuring senso...

Page 37: ...ves as a functional ground and must be connected to the sensor and to the transmitter on both sides 1 Use the signal cable connected to the transmitter to make the electrical connection between the measuring sensor and the transmitter 2 Unscrew the cover of the terminal boxes on the transmitter and the measuring sensor 3 Tailor the signal cable in accordance with specification see Fig 41 4 Insert ...

Page 38: ...sing cover and its safety locking device must be sealed before switching on the power supply For devices with a remote mount design ensure that the sensor and transmitter are assigned correctly 6 2 1 Configuration of the outputs Current output 4 20 mA HART In the factory setting the flow signal is emitted via the current output of 4 20 mA Alternatively the temperature signal can be assigned to the...

Page 39: ... LCD indicator is also used as the service port for device configuration DIP switch Function SW 1 1 Write protection switch On Write protection active Off Write protection deactivated SW 1 2 Replacement mode transfer system data On Replacement mode active Off Replacement mode deactivated SW 1 3 System data transfer direction On Transmitter sensor Off Sensor transmitter SW 1 4 Selection whether the...

Page 40: ...ransmitter components communication board system data must be downloaded from the SensorMemory Loading system data and the system data transfer direction is activated using DIP switches SW 1 1 and SW 1 2 See chapter Repair in the operating manual 6 3 Switch on the power supply Switch on the power supply After switching on the power supply the system data in the SensorMemory is compared with the va...

Page 41: ...322 C Qdn 0 1 Switch to the configuration level with Access Level Read Only Standard Service Back Select 2 Use to select Standard 3 Confirm the selection with Enter Password RSTUVWXYZ 12345 Next OK 4 Use to confirm the password A password is not available as factory default you can continue without entering a password Menu Easy Setup Exit Select 5 Use to select Easy Setup 6 Confirm the selection w...

Page 42: ... 00 Hz Next Edit Next Edit 4 Use to call up the edit mode 5 With the help of set the pulses per unit Pulse on DO or the upper frequency Freq on DO 6 Confirm the selection with Easy Setup Easy Setup Pulse Width Lower Freqency 0000001 ms 1 00 Hz Next Edit Next Edit 7 Use to call up the edit mode 8 With the help of set the pulse width Pulse on DO or the lower frequency Freq on DO 9 Confirm the select...

Page 43: ...lue 6 Confirm the selection with Configuration of the parameters dependent on the operating mode The parameters shown in this position in the menu depend on the selected operating mode and are not presented in detail here Follow the chapters Operating mode on page 47 and Parameter descriptions in the operating instruction for detailed information Select the end value for the current output Not for...

Page 44: ...point adjustment of the flowmeter NOTICE Prior to starting the zero point adjustment make sure that There is no flow through the sensor close valves shut off devices etc The sensor is completely filled with the medium to be measured Easy Setup Auto Zero Next Edit Use to start automatic adjustment of the zero point for the system Configuration of the low flow cut off Easy Setup Low Flow Cutoff 0 00...

Page 45: ...ture Totalizer mass Operating volume Liquid Energy Energy Temperature Totalizer energy Operating volume Gas Act Volume Operating volume Temperature Totalizer volumes Gas Std Norm Vol Standard volume Temperature Meter standard volume Operating volume Gas Mass Mass Temperature Totalizer mass Operating volume Gas Power Energy Temperature Totalizer energy Operating volume Bio Act Volume Partial operat...

Page 46: ...zer energy Operating volume Totalizer volumes Mass Totalizer mass Gas Act Volume Operating volume Temperatur e Totalizer volumes Gas Std Norm Vol Standard volume Temperatur e Totalizer standard volume Operating volume Totalizer volumes Gas Mass Mass Temperatur e Totalizer mass Operating volume Totalizer volumes Gas Power Energy Temperatur e Totalizer energy Operating volume Totalizer volumes Stand...

Page 47: ...tting for the density Device Setup Plant Customized Compensation Setting Preset Density Liquid Mass density adjustment NL3 Mass flow rate based on the density under reference conditions and density expansion coefficient in the normal condition for liquid measuring medium Measuring medium temperature 1 With internal temperature sensor No information required the measured value from the temperature ...

Page 48: ...perature sensor No information required the measured value from the temperature sensor is used Default setting for the temperature value Device Setup Plant Customized Compensation Setting Preset Int Temp Measuring medium temperature downstream 3 5 Via analog input Input Output Field Input Analog In Value Temperature Via HART input Input Output Field Input HART In Value Temperature Default setting ...

Page 49: ...g mode Gas Std Norm Vol NG2 Density under reference conditions Device Setup Plant Customized Gas Ref Conditions as a selection for Ref Density Gas Mass actual density NG3 Mass flow rate calculated using the current density in the operating condition gaseous measuring media Operating density 2 3 Via analog input Input Output Field Input Analog In Value Density Via HART input Input Output Field Inpu...

Page 50: ... is not available as a density input the system attempts to record the density via the HART input If both the analog input and the HART input are deactivated as a density input the system uses the default density value 3 The connection via the analog input or HART input is described in the chapter titled Electrical connections on page 29 5 The highest priority of the device is to record the temper...

Page 51: ...ture 3 5 With internal temperature sensor No information required the measured value from the temperature sensor is used Default setting for the temperature value Device Setup Plant Customized Compensation Setting Preset Int Temp 3 The connection via the analog input or HART input is described in the chapter titled Electrical connections on page 29 5 The highest priority of the device is to record...

Page 52: ...6 7 2 Energy measurement for steam hot water in accordance with IAPWS IF97 Order code N1 The VortexMaster FSV450 and the SwirlMaster FSS450 with option N1 have an extended function for measuring the flow of steam which is built into the transmitter Fig 47 Energy measurement 1 Feed flow 2 VortexMaster SwirlMaster with built in temperature sensor 3 Pressure transmitter via HART or analog input 4 Tem...

Page 53: ...team saturated steam and superheated steam The correct density is always calculated regardless of the selected media type If a pressure transmitter is not connected and steam type Overheated Steam is selected a constant pressure must be entered for the state to be detected and if applicable the density to be calculated A value must always be stored for the steam density value constant in the trans...

Page 54: ... 31 lb ft 8 6 kg m 0 37 lb ft 9 8 kg m 0 50 lb ft j Saturated steam limit Parallel lines 1 9 are lines of the same density Application example broken line in diagram Superheated steam with 225 C 9 bar abs 437 F 130 psia It yields a steam density of approx 4 1 kg m3 0 26 lb ft3 Change from two to one column G11901 p bar abs psia 100 150 200 250 300 350 400 0 2 4 6 8 10 12 14 16 18 20 22 24 212 302 ...

Page 55: ...temperature is too low wet steam the density and the energy if applicable will be calculated in accordance with the saturated steam curve based on the measured value from the internal or external temperature sensor Ext Density The steam mass is calculated using the density value that is supplied either via the analog input the HART input or as a constant parameter Preset Density Detection of wet s...

Page 56: ...e transmitter can also be connected with HART communication Ext Density The hot water mass is calculated from the density The density can either be supplied via the analog input the HART input or as a constant parameter Preset Density NOTICE Regardless of the media type and the calculation method a density value is to be entered in the Device Setup Plant Customized Compensation Setting Preset Dens...

Page 57: ...point balancing is started in the Device Setup Plant Customized Field optimization Auto Zero menu NOTICE If the results of automatic zero point balancing are not acceptable manual zero point balancing can be performed Manual zero point balancing For manual zero point balancing the noise threshold of the sensor signal must be determined manually The same requirements apply for manual zero point bal...

Page 58: ...that is currently assigned 5 is shown on the LCD display Operating button functions Meaning Exit Exit menu Back Go back one submenu Cancel Cancel parameter entry Next Select the next position for entering numerical and alphanumeric values Meaning Select Select submenu parameter Edit Edit parameter OK Save parameter entered NOTICE For a detailed description of the individual parameters and menus on...

Page 59: ...ayed Autoscroll When Autoscroll is activated automatic switching of the operator pages is initiated on the process screen Signal view Selection of submenu Signal view only for service purposes 7 2 4 Switching to the configuration level parameterization The device parameters can be displayed and changed on the configuration level Process display 1 Use to switch to the configuration level Access Lev...

Page 60: ...firm the selection with 7 2 5 Error messages on the LCD display In the event of an error a message consisting of a symbol and text e g Electronics appears at the bottom of the process screen The text displayed provides information about the area in which the error has occurred Process display Electronics The error messages are divided into four groups in accordance with the NAMUR classification sc...

Page 61: ...ork may only be performed by trained personnel Before removing the device depressurize it and any adjacent lines or containers Check whether hazardous materials have been used as materials to be measured before opening the device Residual amounts of hazardous material may still be present in the device and could escape when it is opened Within the scope of operator responsibility check the followi...

Page 62: ...stomer details Company Address Contact person Telephone Fax E Mail Device details Typ Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or risk to health Yes No If yes which type of contamination please place an X next to the applicable items Biological Corrosive irritating Combustible highly extremely combustible Toxi...

Page 63: ...Notes VortexMaster FSV430 FSV450 SwirlMaster FSS430 FSS450 CI FSV FSS 430 450 EN Rev G 63 Notes ...

Page 64: ...dong New District Shanghai 201319 P R China Tel 86 0 21 6105 6666 Fax 86 0 21 6105 6677 Mail china instrumentation cn abb com www abb com flow Note We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or po...

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