ABB SM500F User Manual Download Page 184

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SM500F

Field mountable paperless recorder

Index

182

IM/SM500F Rev. Z

Channel indicator

Tags .................................................................................................................................... 98, 99

Chart

Annotation ........................................................................................................................... 33, 87
Electronic signatures .................................................................................................................. 37
Scales ............................................................................................................................ 30, 33, 88

Linear ..................................................................................................................................... 95
Logarithmic .................................................................................................................... 95, 172

Traces ..................................................................................................................... 28, 3 3, 88, 94
Views

Horizontal ............................................................................................................................... 27
Vertical ................................................................................................................................... 27

Zoning ....................................................................................................................................... 94

Configuration

Alarms .......................................................................................................................... 100 to 106
Analog input ..................................................................................................................... 96 to 98

Totalizers ...................................................................................................................... 107 to 111

Summary of Contents for SM500F

Page 1: ...lications for the SM500F paperless recorder are available for free download from www abb com see links and reference numbers below or by scanning this code search for or click on SM500F field mountable paperless recorder Commissioning instruction CI SM500F EN SM500F field mountable paperless recorder Datasheet DS SM500F EN ...

Page 2: ...otective earth ground terminal Both direct and alternating current supply Earth ground terminal The equipment is protected through double insulation Information in this manual is intended only to assist our customers in the efficient operation of our equipment Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior...

Page 3: ...2 5 Dual Analog Digital Inputs 19 2 5 1 Thermocouple 19 2 6 Power Supply Connections 20 2 7 Transmitter Power Supply Module 21 2 8 Relays 21 2 9 Modbus Digital Input 21 2 9 1 Host Computer Serial Communications 22 2 9 2 Two wire Connection 22 2 9 3 Pull up and Pull down Resistors 23 2 9 4 Termination Resistor 23 2 9 5 Serial Connections 23 3 On Line Help 24 4 Operation 25 4 1 Powering up the Recor...

Page 4: ...lename Examples 56 6 4 3 Text Format Log files 56 6 4 4 Text Format Data File Examples 57 6 4 5 Text Format Data File Digital Signatures 58 6 4 6 Text Format Data Verification and Integrity 58 6 5 Binary Format Archive Files 59 6 5 1 Binary Format Archive Filenames 59 6 5 2 Binary Format Channel Data Files 59 6 5 3 Binary Format Log files 60 6 5 4 Binary Format Data File Examples 61 6 5 5 Binary F...

Page 5: ...cording 92 7 8 Channel Configuration 93 7 8 1 Recording Channel Setup 93 7 8 2 Analog Input Configuration 96 7 8 3 Digital Input Configuration 99 7 8 4 Alarm Configuration 100 7 8 5 Totalizer Configuration 107 7 8 6 F0 Sterilization Optimization Configuration 112 7 9 Functions 115 7 9 1 Custom Linearizers 115 7 9 2 Real time Alarms 116 7 10 I O Module Configuration 117 7 10 1 Analog Inputs 117 7 1...

Page 6: ...Storage Capacity 162 C 2 External Storage Capacity 162 Appendix D Units 163 Appendix E Math Equations 165 E 1 Math Functions 166 E 2 Relative Humidity Calculation 167 E 3 Sterilization Fvalue Calculation 169 E 4 Logarithmic Scales 172 Appendix F Batch Recording 173 F 1 Introduction 173 F 2 Batch Archive Filenames 173 F 3 Operation 174 F 3 1 Overview 174 F 3 2 Starting a Batch Manually 174 F 3 3 St...

Page 7: ...ith optional integrated Bargraph view Three logs record alarm events totalizer values and system configuration changes Modbus TCP communicate with Modbus master and slave devices over an ethernet LAN Modbus RS485 2 wire enables communication with Modbus master devices over a a 2 wire RS485 network Screen Capture facility saves an image of the operator views to external archive media providing exte...

Page 8: ...SM500F Field mountable paperless recorder 1 Introduction 6 IM SM500F Rev Z Fig 1 1 Functional Overview Signal sources see Appendix A page 146 Process Group 1 Process Group 2 Instrument Logs ...

Page 9: ...accordance with local environmental regulations The remainder of the recorder does not contain any substance that causes undue harm to the environment and must be disposed of in accordance with the Directive on Waste Electrical and Electronic Equipment WEEE It must not be disposed of in Municipal Waste Collection Cleaning The complete recorder can be hosed down if it has been installed to IP66 NEM...

Page 10: ...ield mountable paperless recorder 2 Installation 8 IM SM500F Rev Z 2 1 Siting Fig 2 1 General Siting Requirements C Avoid Vibration A Close to Sensors Sensors Keep distance to a minimum B At Eye level Location ...

Page 11: ...tected from direct sunlight rain snow and hail Select a location away from strong electrical and magnetic fields If this is not possible particularly in applications where mobile communications equipment is expected to be used screened cables within flexible earthed metal conduit must be used D Use Screened Cable A Within Temperature Limits 50 C 122 F Max 10 C 14 F Min B Within Humidity Limits 0 t...

Page 12: ...500F Rev Z 2 2 Mounting Dimensions in mm in Fig 2 3 Mounting Dimensions Panel Cut out 144 5 7 144 5 7 24 0 9 3 0 12 7 0 3 48 1 9 30 1 2 138 1 0 0 0 5 43 0 04 0 0 Gasket Gasket 138 1 0 0 0 5 43 0 04 0 0 30 1 2 21 0 8 3 Pitches of 34 2 1 35 36 1 4 Ø 22 2 0 87 Ø 30 1 2 ...

Page 13: ... the bracket into the left hand recess on the rear of the recorder case and secure with the bracket securing screw Ensure that the plastic washer remains in the position fitted Repeat instructions 3 and 4 for the right hand panel clamp assembly e Tighten the clamping screws evenly and securely by hand Note If removal of knockouts is required refer to Section 2 3 1 page 15 Note This is critical in ...

Page 14: ...n and secure with the bracket securing screws Ensure the plastic washers remain in the positions fitted b Mark fixing centers and drill suitable holes in the wall c Secure the recorder to the wall using 2 screws in each mounting bracket Note If removal of knockouts is required refer to Section 2 3 1 page 15 Dimensions in mm in Fig 2 5 Installing the Recorder Wall Mounting 1 Left hand bracket only ...

Page 15: ...ng bracket using the two M6 x 8mm long hexagon head screws and two of the spring lock washers c Position the pipe mounting bracket into the recesses on the rear of the recorder as shown and secure with the two bracket securing screws Ensure the plastic washers remain in the positions fitted d Secure the recorder to the pipe using the remaining clamp plate spring lock washers and nuts Note If remov...

Page 16: ...ust be no access to live parts for example terminals Terminals for external circuits are for use only with equipment with no accessible live parts If the recorder is used in a manner not specified by the Company the protection provided by the equipment may be impaired All equipment connected to the recorder s terminals must comply with local safety standards IEC 60950 EN601010 1 Note Always route ...

Page 17: ...th a hammer c Use the indicated cable entry hole or knockout if the optional Ethernet module is fitted d Connect the Ethernet cable ensuring that if optional input modules are fitted in positions B and C the cable is routed between their terminal blocks as shown e Connect cable screens only to the terminals indicated Note For wall or pipe mounting to IP66 NEMA4X standard fit suitable cable glands ...

Page 18: ...SM500F Field mountable paperless recorder 2 Installation 16 IM SM500F Rev Z Fig 2 7 Cable Knockouts Ethernet Cable Routing and Cable Screening Connections 2 3 5 4 1 ...

Page 19: ...tal Input Rx Tx Rx Tx Gnd Dig IP 1 Dig IP 2 Dig Com Single Input Dual Input 24 V Tx PSu Relay Power Supply THC mV V Digital Input Current R RTD 3 RTD 4 Current THC mV V Digital Input I P 1 I P 2 Dual Relay Relay 1 Relay 2 Relay 1 Relay 2 NO NC C NO NC C NO NC LK1 LK2 Relay NO NC LK1 C NO NC 10 to 36 V DC or 100 to 240 V AC In the powered down condition the current input is open circuit In order to...

Page 20: ... resistance thermometers are used each input must be calibrated to take account of the lead resistance Fig 2 9 Single Analog Digital Input Connections Note Analog digital input terminal screws must be tightened to a torque of 0 5 Nm 4 5 lbf in Current 1 2 3 4 Thermocouple 1 2 3 4 Voltage 1 2 3 4 3 lead RTD White Red Red 1 2 3 4 Third Lead 4 lead RTD 1 2 3 4 Each lead must be of equal resistance an...

Page 21: ...ay be used Fig 2 10 Dual Analog Digital Input Connections Note Analog digital input terminal screws must be tightened to a torque of 0 5 Nm 4 5 lbf in Current Thermocouple 1 2 3 4 Voltage 1 2 3 4 Digital Input Volt free or 24V Logic state inactive Logic state active 1 2 3 4 In the powered down condition the current input is open circuit In order to maintain a current loop when the unit is powered ...

Page 22: ...ink White Pink Pt Pt Rh R and S White Blue Green Black Red Green Red White White Orange White Orange Pt Rh Pt Rh B Grey White Grey Cu Cu Ni T White Blue Blue Blue Red Blue Red Brown Brown Brown White Brown Fe Con J Yellow Blue Black White Red Black Red Blue Blue Black White Black Case Blue for intrinsically safe circuits Fe Con DIN 43710 DIN 43710 Blue red Blue Blue Table 2 1 Thermocouple Compensa...

Page 23: ...fitted with arc suppression components as standard Set the polarity using the relay links provided on the recorder s motherboard for the standard relay and the relay module board for the optional additional relays see Fig 2 8 page 17 2 9 Modbus Digital Input A Modbus digital input module can be fitted in position F to provide a 2 wire isolated RS485 interface and 2 digital inputs Fig 2 12 Transmit...

Page 24: ...mmended that the interface has galvanic isolation to protect the computer from lightning damage and to increase signal immunity to noise pick up 2 9 2 Two wire Connection Modbus serial communications must be configured as two wire serial links see Fig 2 14 The instrument must be added to the link configuration on the host system refer to information supplied with the host system Fig 2 14 Two wire ...

Page 25: ...4 Connections to two wire systems with multiple slaves must be made in parallel as shown in Fig 2 15 When connecting cable screens ensure that ground loops are not introduced The maximum serial data transmission line length for both RS485 systems is 1200m The types of cable that can be used are determined by the total line length Up to 6m standard screened or twisted pair cable Up to 300m twin twi...

Page 26: ...ss the and keys to move the selection up and down through the index Press the key to view the selected help file and use the and keys to scroll through it c Highlight a section icon If it changes to the icon there is a help file directly associated with selected section press the key to open it d If the section icon remains closed the section it represents contains sub sections and files Press the...

Page 27: ...r menu associated with each view Also cancels the menu without making a change or returns to the previous menu level b Group Key Selects a different process group or Left Key Scroll left c Up Down Keys Highlights menu items and scrolls through previously recorded data d View Key Selects a different process view or log or Right Key Scroll right e Enter Key Selects the highlighted menu item f If Scr...

Page 28: ...ation 26 IM SM500F Rev Z 4 3 Operator Display Overview Fig 4 2 Overview of Operator Displays Note Only process groups and views that are enabled are displayed Process Group 2 Recording Channels 2 1 to 2 6 Process Group 1 Recording Channels 1 1 to 1 6 ...

Page 29: ... 28 f Alarm icon g Time stamp h Alarm event annotation see Note 3 page 28 i Operator message annotation see Note 3 page 28 j Scale bar k Engineering units l Current date and time m Status icons see Note 4 page 28 Fig 4 3 Horizontal and Vertical Chart Views Note Do not remove media while the media update in progress status icon is displayed Always set the external media Off line before removing it ...

Page 30: ...trace identification difficult 3 Alarm Event Operator Message and Electronic Chart Signature Annotations Alarm Event Operator Message and Electronic Chart Signature annotations are not shown on the chart unless enabled see Chart Annotation page 33 and Section 7 7 2 page 87 If Alarm event annotation is enabled and an alarm becomes active a alarm event icon is displayed at the point at which the ala...

Page 31: ...cess privileges include e Sign see page 82 Sign the chart electronically see Section 4 4 1 page 37 Select to view previously recorded data for the displayed group stored in the recorder s onboard memory Note Use the and keys to move backwards and forwards through the recorded data Previously recorded data for the other group can be viewed if the group is enabled and displayed Historical Review Act...

Page 32: ...to removable media is suspended but all data recorded in the internal memory buffer during this time is archived automatically on exiting Historical Review mode Select to move to data stored in the recorder s onboard memory that was recorded at a specific date and time Note If daylight saving is enabled see Section 7 6 3 page 76 and the selected Goto target date time is within the daylight saving ...

Page 33: ...ct to add one of 24 predefined Operator Messages see Section 7 6 6 page 83 or one User Defined Message to the alarm event log If user defined is selected a data entry keyboard appears to enable the message to be entered see Fig 7 6 page 71 The selected or user defined message is displayed briefly on screen If Operator Messages annotation is selected see Chart Annotation below the message is also a...

Page 34: ...r the Vertical and Horizontal Chart views Note A Please Wait message appears in the status bar while the recorder retrieves data from storage Selecting a different screen interval does not affect the rate at which data is sampled When in historical review mode changing the screen interval causes the time at the cursor position to change Maximum Screen Interval Sample Rate Setting Vertical Chart Vi...

Page 35: ...s and alarms are still added to the Alarm Event log see Section 4 7 page 43 Select a channel scale to be displayed in the scale bar at the top of the chart window For digital channels the On and Off tags are displayed at the corresponding position on the scale bar Select Auto Scroll to display the scale for each enabled channel in turn for 36 seconds Hide individual channel traces to improve chart...

Page 36: ...tive the Global Alarm status icon continues to be displayed in the status bar If an active alarm in the other process group is unacknowledged the icon is surrounded by a red color recorders or white monochrome recorders flashing border If Acknowledge Timeout is set to On see Section 7 8 4 page 106 and the alarm condition for an acknowledged alarm is not cleared within the configured timeout period...

Page 37: ...he following information Software version version of the software currently installed System version version of the recorder s operating system Serial number the serial number of the recorder Instrument tag recorder name as it appears in the recorder s archive files Archive time remaining estimated time remaining before the external archive media becomes full CSV filename if Archive file format is...

Page 38: ...rless recorder 4 Operation 36 IM SM500F Rev Z Note Displayed only if batch recording has been enabled during Group configuration and a batch is not running see Appendix F 4 3 page 179 Select to display the Chart view on line help ...

Page 39: ... signatures can be stored in the instrument s memory If 7 signatures exist and a new one is created the oldest is overwritten Invalid Password Entered Enter Password see Section 5 1 1 page 49 If more than one process group is enabled see Section 7 6 1 page 74 assign the signature to one or more groups Create a new signature or Select one of 7 previously defined signatures see Note below Valid Pass...

Page 40: ... value h Totalizer units i F0 value units see Section 7 8 6 page 112 j Alarm trip level not shown for slow and fast rate alarms k Alarm icon l Maximum minimum and average totalizer values displayed only if Show Statistics selected from Operator menu Fig 4 5 Indicator View Note Do not remove media while the media update in progress status icon is displayed Always set the external media Off line bef...

Page 41: ... value display and totalizer statistics display i e totalizer maximum minimum and average values If both totalizers on one channel are enabled and Show Totalizers is selected the tag current value and units for both totalizers are displayed together in the channel s indicator Show Statistics is selected the tag units maximum minimum and average values for each totalizer are displayed in turn for 5...

Page 42: ... Global Alarm status icon continues to be displayed in the status bar If an active alarm in the other process group is unacknowledged the icon is surrounded by a red color recorders or white monochrome recorders flashing border If Acknowledge Timeout is set to On see Section 7 8 4 page 106 and the alarm condition for an acknowledged alarm is not cleared within the configured timeout period the ack...

Page 43: ...Software version version of the software currently installed System version version of the recorder s operating system Serial number the serial number of the recorder Instrument tag recorder name as it appears in the recorder s archive files Archive time remaining estimated time remaining before the external archive media becomes full CSV filename if Archive file format is set to Text format see p...

Page 44: ...e of data Note The Audit log view provides an historical log of system activity When the number of entries in the Audit log has reached 200 the oldest data is overwritten by the newest Entries are renumbered so that the number of the oldest entry is always 00 Fig 4 6 Audit Log Select the Configuration Level see Section 7 page 65 Select the Logging Level see Section 5 1 page 47 Select to display th...

Page 45: ... view the previous page of data f Alarm acknowledged g Newest data press the key to view the next page of data h Global alarm icon Note The Alarm Event log view provides an historical log of all alarm events in the sequence in which they occurred When the number of entries in the Alarm Event log has reached 200 the oldest data is overwritten by the newest Entries are renumbered so that the number ...

Page 46: ...Advanced and Acknowledge Security is set to On see Section 7 6 4 page 78 alarms can be acknowledged only by Users with alarm acknowledgement privileges see Section 7 6 5 page 80 The Alarm Event log is not group specific To acknowledge a particular alarm use the and keys to first select the relevant process group followed by the alarm to be acknowledged To acknowledge all active alarms in the selec...

Page 47: ...age of data Note The Totalizer log view is displayed only if the Totalizer option has been enabled in the software The Totalizer log view provides an historical log of totalizer activity To view the current totalizer status choose the Indicator view When the number of entries in the Totalizer log has reached 200 the oldest data is overwritten by the newest Entries are renumbered so that the number...

Page 48: ...isplays data for all enabled Process Group 2 totalizers Statistics displays the maximum minimum and average values of the analog value being totalized together with the dates and times at which all maximum and minimum values occurred These values are reset when the totalizer is reset and are updated only when the totalizer is running indicates the entries selected Note Hiding and displaying log en...

Page 49: ...s controlled by the recorder s Security System If Security System is set to Basic and Logging Security is set to Off access to the Logging facility is unrestricted If Security System is set to Basic and Logging Security is set to On access to the Logging facility is protected by a single password for all users Refer to Fig 5 1 to access Logging If Security System is set to Advanced and Logging Sec...

Page 50: ...ccess privileges are removed and the following message is displayed If this occurs access privileges can be reinstated only by the system administrator User 1 If the system administrator s access privileges have been removed the security system must be disabled using the configuration security switch to gain access to the configuration Enter Password see Section 5 1 1 page 49 Logging Security Enab...

Page 51: ...g the and keys and press to display the character entry box 1 Enter the old password using the and keys Highlight the OK button and press 2 Enter the new password using the same procedure as for the old password 3 Enter the new password again to confirm it 4 Highlight the OK button and press Password change successful Note If the key is pressed at any stage or OK is selected before the new passwor...

Page 52: ...re displayed in red color recorders or white on a black background monochrome recorders and after the end of the next sample period no further samples are plotted on the associated traces Digital recording channels can only be set to Stop or Go Recording control can also be implemented using digital sources see Sections 7 7 1 page 84 and 7 8 1 page 93 Note Available only if Operator Calibrate on t...

Page 53: ...ata to be archived and press Once selected all data within the selected time frame is archived Older unarchived data remains in the internal memory buffer until overwritten by newer data but is not available for archiving unless Reset archiving is selected Places the archive media off line Recording of channel data into internal memory continues uninterrupted but archiving to the removable media i...

Page 54: ...indication External archive media not inserted flashing exclamation mark Media update in progress Do not remove media while this symbol is displayed External media 100 full archiving stopped flashing cross Warning Too many files left hand icon media online right hand icon media offline Too many files archiving stopped flashing cross Note To avoid loss of archive data always place the media card of...

Page 55: ...ions for Binary files are shown in Table 6 2 Fig 6 1 Archiving Sample Rates Type Extension Contents Channel data files D Analog or digital recording channels in the current process group Alarm event log files E The historical record of the alarm events related to the group s channels plus the history of any operator messages Totalizer log files T The historical record of all totalizer and associat...

Page 56: ...erator messages Totalizer log files TE0 One per process group The historical record of all totalizer and associated statistical values relating to a particular group s recording channels Audit log files AE0 One per recorder The historical entries from the audit log Batch log files X One per process group Batch information associated with a process group Table 6 2 Binary Encoded Format File Types a...

Page 57: ...ight saving period A daily file is started at 00 00 00 on 30th March 2003 filename 30Mar03ProcessGroup1 D00 Summertime starts at 2 00am on 30th March 2003 The clock changes automatically to 3 00am The existing file is closed and a new file is created filename 30Mar03ProcessGroup1 DS D00 The file 30Mar03ProcessGroup1 D00 contains data generated from 00 00 00 to 01 59 59 before summertime starts The...

Page 58: ...e archived into individual files The filenames are formatted as shown in Table 6 4 with the date and the time indicating the first entry in the file If one of the archive log files becomes full 65000 entries a new file is created with an extension incremented by 1 e g a01 e01 etc New text format log data files are also created when the daylight saving period starts or ends Files containing log dat...

Page 59: ...andard spreadsheet e g Microsoft Excel and Lotus 1 2 3 The files can also be read as an ASCII text file by a text viewer When imported into a spreadsheet the files appear as shown in Figs 6 2 to 6 5 Alternatively detailed graphical analysis of the data can be carried out on a PC using the Company s DataManager data analysis software package Fig 6 2 Channel Data File Sample Text Format Fig 6 3 Alar...

Page 60: ...f the data file that can be used to prove if the data has been tampered with or corrupted Data validation can be carried out on a PC using the Company s DataManager software package 6 4 6 Text Format Data Verification and Integrity When data is saved to the archive media it is checked automatically to verify that the date value stored on the media matches exactly the date value stored in the inter...

Page 61: ...tarts or ends Type Format Channel data files Start Time HHMMSS Start Date DDMMMYY Ch Group _ Channel Instrument tag e g 14322719Dec03Ch1_2Boiler room3 Alarm event log files Start Time HH_MM Start Date DDMMMYY Process Group Tag e g 14_3219Dec03Boiler5 Totalizer log files Start Time HH_MM Start Date DDMMMYY Process Group Tag e g 14_3219Dec03Boiler5 Audit log files Start Time HH_MM Start Date DDMMMYY...

Page 62: ...rtime starts Example 2 End of daylight saving period Archiving is started at 00 15 00 on 26th October 2003 filename 00150026Oct03Ch1_1AnlgSM2000 DS B00 Summertime ends at 3 00am on 26th October 2003 The clock changes automatically to 2 00am The existing file is closed and a new file is created filename 02000026Oct03Ch1_1AnlgSM2000 B00 The file 00150026Oct03Ch1_1AnlgSM2000 DS D00 contains data gene...

Page 63: ...g data is stored in an encrypted text format The files can be read on a PC using the Company s DataManager data analysis software package Note Binary format archive files created during the daylight saving period summertime are compatible with the database feature of Version 6 2 or later only of the Company s DataManager data analysis software package Fig 6 6 Channel Data File Sample Binary Format...

Page 64: ... in the internal memory Each block of data in the channel data files has its own data integrity check This enables the integrity of the data stored on the external media card to be verified when it is viewed using the Company s DataManager software package The log files also contain built in integrity checks enabling the integrity of the data to be verified by the DataManager software Fig 6 8 Tota...

Page 65: ...be accessed but new data continues to be recorded to the internal buffer memory External archive media can be set on line if a media card is inserted or off line in the setup menu Set archiving off line before removing external media to prevent loss of data and possible damage to the media card When external archive media contains approximately 250 files its read write performance begins to degrad...

Page 66: ...o ensure that all required data is available for re archiving it is recommended that data archived on archive media is removed and backed up before the recorder s internal buffer overwrites that data The length of time that data remains in the recorder s internal memory depends on the sample rate and the number of channels selected see Table C 1 page 162 for details 6 8 Archive Wrap Archiving can ...

Page 67: ...figured for one of two levels of password protection Basic Security Up to 4 users Each user is assigned a unique 4 digit security code for Configuration level access Optional security code protection of access to the logging facility Advanced Security Up to 12 users Each user is assigned a unique password of up to 20 characters Each user is assigned configuration and or logging access privileges E...

Page 68: ...protected 1 Set the internal security switch to the Configuration Level Not Protected position see Fig 7 3 page 68 2 Access the Configuration Level see Figs 7 1 and 7 2 pages 66 and 67 respectively 3 Make changes to parameters as detailed in Figs 7 5 and 7 6 pages 70 and 71 respectively and on line help Fig 7 1 Accessing the Configuration Level Configuration Level Protected see Section 7 2 page 65...

Page 69: ...current configuration new internal data files for all enabled recording channels are created and any unarchived data is lost 2 The option to load or retain the security configuration applies only to Advanced Security mode and is available only to the System Administrator User 1 If a new or existing configuration file is opened by a user other than the System Administrator the recorder s existing s...

Page 70: ...ver plate e Tighten the inner cover plate retaining screw and fit a tamper evident seal if required f Close and lock the recorder s door and restore the power supply to the recorder Warning Before proceeding to step 2 isolate the recorder from the power supply Note The Internal Security Switch is used to access the Configuration level when Configuration security is set to Switch protected Do Not u...

Page 71: ...ys c Press the key to edit selected parameter d Use the and keys to select the next required tab e Press the key to display the menu Select the next item required and activate using the key f When all configuration changes are complete select Exit to save or cancel changes Note Only enabled Process Groups and their associated Channel Options and enabled software options i e Math and Logic are visi...

Page 72: ... d Edit button e Sub menu f Higher level windows remain visible to identify location within the configuration structure g Selection list h Use the and keys to highlight a selection Press the key to accept the selection Note The appropriate data entry box is displayed automatically Use the key to open the Configuration menu in order to select a different channel Fig 7 5 Locating Parameter Settings ...

Page 73: ...s and press to highlight a character and press to select it f Spacebar Note 1 Items not selected are indicated by an X in the parameter value window 2 Values outside the preset parameter limits or with too many decimal places are highlighted when the OK button is selected Note Tags with a high percentage of capital letters and wide characters such as W or M may appear truncated in some Operator vi...

Page 74: ...location internal or external Changes are saved to non volatile memory only when one of the save options above has been selected Any powerdown before this results in lost configuration changes Selecting Cancel discards unsaved changes and returns the recorder to the Operating level New internal data files for enabled recording channels are created if A recording channel source parameter is changed...

Page 75: ...7 Configuration IM SM500F Rev Z 73 Fig 7 7 Exiting Configuration Mode 2 1 Configuration change causes the internal recording data files to be recreated Configuration change does not cause the internal recording data files to be recreated 3 4 5 ...

Page 76: ...nguage selection does not take effect until the configuration is saved Select a signal source used to acknowledge all active alarms in both Process Groups simultaneously refer to Appendix A page 146 for a description of the available sources Note This signal is edge triggered A rising edge inactive to active or falling edge active to inactive triggers global alarm acknowledgement Enter the tag to ...

Page 77: ...d the Chart view for each configured process group is displayed in turn for 20 seconds Press any key to cancel AutoView Scroll Select the waiting time between the last key press and activation of the screen saver When set to Enabled the user can save an image of any Operator screen to external archive media by pressing the key when an Operator menu is not open Note All images are saved to a folder...

Page 78: ...ox to exit date and time setup without saving changes Selecting Cancel upon exiting Configuration Mode see Fig 7 7 page 73 does not reset the clock to its previous setting Setting an earlier date or time results in the loss of all data currently in the internal buffer memory past that date Data archived to external media is unaffected If an earlier time must be set change the Instrument Tag see pa...

Page 79: ...rope The start and end of the daylight saving period in Central Europe is calculated automatically The clock is incremented automatically by 1 hour at 2 00am on the last Sunday in March and decremented automatically by 1 hour at 2 00am on the last Sunday in October Auto Custom The start and end of the daylight saving period can be configured manually for regions that do not follow either the USA o...

Page 80: ...curity switch to the Configuration Level Not Protected position see Fig 7 3 page 68 Note The Logging security and Acknowledge Security fields see below are displayed only if Security system is set to Advanced When Logging security is set to On access to the Logging level is protected by each user s unique password When Acknowledge Security is set to On each user must enter their unique password in...

Page 81: ...rs must change their passwords Enter the time period after which an inactive user s access privileges are de activated A user is considered inactive if their password has not been used A user is de activated by removal of their access privileges and can be re activated only by the System Administrator User 1 Enter the number of consecutive incorrect password entries allowed by a user If the number...

Page 82: ...s able to access this parameter User 1 can enter names and associated passwords to enable up to 3 additional users access to the Configuration level Note If enabled by User 1 another user can access their associated parameter and change the Name Password and Access settings However if Access is set to Disabled by that user and the configuration saved only User 1 can restore that user s access priv...

Page 83: ...System Administrator Note Full Configuration level access privileges for User 1 cannot be disabled Select e Sign Logging Batch see Appendix F page 173 and Alarm acknowledge access privileges as required see also page 82 The System Administrator User 1 can view and or change the user name access privileges and password for any other user Select the user to be viewed edited Enter a name for the sele...

Page 84: ...e to make any configuration changes but can load configurations from external media Configuration Ltd The selected user is able to Change alarm trip points hysteresis and time hysteresis settings Make input adjustments for analog input boards Load configurations from external media only Configuration Full The selected user is allowed full configuration access with the exception of access to the Se...

Page 85: ...maximum Source ID Select a signal source used to add the Operator Message to the Alarm Event log refer to Appendix A page 146 for a description of the available sources Note This signal is edge triggered A rising edge inactive to active or a falling edge active to inactive triggers the addition of the Operator Message to the Alarm Event log Assign to group 1 Assign to group 2 Select the group s to...

Page 86: ...nfiguration menu Enter the process group tag maximum 20 characters that appears in the title bar when any operator views from that group are displayed Note Each process group tag must be unique Select a signal source to enable disable recording of all channels in the current Process Group refer to Appendix A page 146 for a description of the available sources Note This signal is edge triggered A r...

Page 87: ...inutes 12 hours The table below compares example sample rates with the equivalent chart speeds of a traditional chart recorder together with the storage capacity of internal memory refer to Appendix C page 162 for full details of internal memory and external archive media storage capacity Sample Rate Equivalent Chart Speed On board Storage Time 4 Channels 1 second 720mm h 6 days 3 seconds 240mm h ...

Page 88: ...er to Appendix A page 146 for a description of the available sources Note This signal is edge triggered A rising edge inactive to active switches to the secondary sampling rate A falling edge active to inactive switches to the primary sampling rate 1 If this parameter is changed internally recorded data files are recreated and unarchived data is lost 1 Primary Secondary ...

Page 89: ...ayed on the chart and its scale bar Select the number of major vertical divisions to be displayed Select the number of minor vertical divisions to appear between the major chart divisions Enable trace pointers to display a chart scale bar with colored pointers color recorders or numbered pointers monochrome recorders to indicate the instantaneous trace positions Disable trace pointers to display t...

Page 90: ...l or all channels in turn on the scale bar at the top of the screen Trace select enable Enables individual chart traces to be displayed or hidden Screen interval select enable Enables the Operator to change the amount of data displayed on the screen at one time Historical review enable Enables the Operator to scroll back through data recorded previously that is no longer visible on screen Chart an...

Page 91: ...ssible from the Indicator view Operator Message Enables the Operator to activate one of 24 pre configured messages or a user defined message Totalizer Stop Go Enables the Operator to start and stop the totalizers Totalizer Reset Enables the Operator to reset the totalizer value to the preset totalizer value on any or all channels Show Totalizers Statistics Enables the Operator to change the displa...

Page 92: ...lected File Type Contents Extension Channel data files Analog or digital recording channel signals in the current process group D00 Text or B00 Binary Alarm event log files The historical record of the alarm events related to the group s channels plus the history of any operator messages electronic signatures or real time alarms E00 Text or EE0 Binary Totalizer log files The historical record of a...

Page 93: ...file from external archive media when the media approaches its maximum capacity When set to Off archiving stops automatically when external archive media is full No files are deleted Oldest Un archived Data Archive Triggers 1 Day Old Binary or 1 Hour Old Text 1 Day Old Binary or 1 Hour Old Text Online request from the Logging menu Any un archived data is stored automatically to the removable archi...

Page 94: ...SM500F Field mountable paperless recorder 7 Configuration 92 IM SM500F Rev Z 7 7 5 Batch Recording See Appendix F page 173 ...

Page 95: ...nel source to None does not switch off the analog input to which the channel was assigned previously i e the analog input continues to be monitored To switch off an analog input set Analog I P Type for the required channel to Off see Section 7 8 2 page 96 1 If this parameter is changed from any previous setting other than None a new internal data file for this recording channel is created All hist...

Page 96: ...lter to be applied to the electrical input prior to sampling Note Applicable to analog sources only Filters are applied to the recorded values shown on the Chart view only not to instantaneous values displayed on the channel indicators Instantaneous A single value based on process conditions at the time of sampling Average The average value of the analog signal since the previous sample Minimum Th...

Page 97: ... scale displayed in the Chart view current value readings displayed in exponential format For example 2 4E 4 2 4 x 10 4 is displayed in both Chart and Indicator views Note For further information on the use of this feature refer to Appendix E 4 page 172 The following parameters are displayed only if this parameter is set to Log Select the lower limit of the log decade range to be displayed on the ...

Page 98: ...tal input channel see Section 7 8 3 page 99 Select Off to disable an analog input Warning Ensure that the appropriate electrical connections have been made see Section 2 3 page 14 Select the linearizer type and the units used to condition the input signal before it is sampled Note For thermocouple applications using an external fixed cold junction set Type to millivolts and select the appropriate ...

Page 99: ...50 bar set the Low value to 50 0 and the High value to 250 0 Note Select any of the engineering units pre programmed into the recorder or select Custom and enter user defined units 6 characters max Refer to Appendix D Table D 1 page 163 for a description of the pre defined engineering units The recorder can be configured to calculate the totalizer count rate automatically by ensuring that the engi...

Page 100: ...60 seconds Set a tolerance level between 0 and 100 of the engineering range to allow for deviation of the input signal above or below the input span before an input failure is detected Example setting the fault detection level to 10 on an input range of 50 to 250 bar causes an Analog Input Failure fault to be detected below 30 bar and above 270 bar In the event of an input failure recorder channel...

Page 101: ...pital letters and wide characters such as W or M may appear truncated in some Operator views In such cases use lower case letters or fewer characters Enter the tag to be displayed on channel indicators when the digital signal is inactive 6 characters max Note Tags with a high percentage of capital letters and wide characters such as W or M may appear truncated in some Operator views In such cases ...

Page 102: ...100 IM SM500F Rev Z 7 8 4 Alarm Configuration Fig 7 11 High Low Process Alarms Refer to Alarm Ack timeout on page 6 Fig 7 12 High Low Latch Alarms Trip Point Alarm On Alarm Off Alarm On Alarm Off High Process Low Process Hysteresis Hysteresis Process Variable ...

Page 103: ...SM500F Field mountable paperless recorder 7 Configuration IM SM500F Rev Z 101 Refer to Alarm Ack timeout on page 6 Fig 7 13 High Low Annunciate Alarms ...

Page 104: ...d of time period fast rate alarm becomes inactive slow rate alarm becomes active Alarm On Alarm Off Fast Rate Alarm Period Deviation Deviation Deviation exceeded fast rate alarm becomes active slow rate alarm becomes inactive new period starts Deviation below limit at end of time period slow rate alarm becomes active new period starts Alarm On Alarm Off Slow Rate Alarm Deviation below limit at end...

Page 105: ...iable goes below trip hysteresis point therefore alarm is de activated Alarm Enable signal is switched On Alarm delay timer is started Process variable goes above trip point but alarm is not activated because alarm delay time has not expired Alarm delay timer expires alarm is now enabled Alarm is activated because process variable is above trip point Process variable goes above trip point alarm is...

Page 106: ...larm Event views 20 characters max Note Process and Latch alarms only see Figs 7 11 and 7 12 page 100 Set the value in engineering units at which the alarm is to activate Set the hysteresis value in engineering units and the time hysteresis in seconds When an alarm trip value is exceeded the alarm does not become active until the time hysteresis value has expired If the signal goes out of the alar...

Page 107: ...within limits for at least one complete Alarm Period Set the minimum or maximum amount of deviation allowed within the Rate Alarm Period before the alarm is activated Set the time period over which the deviation is measured For High Rate alarms the alarm becomes active if the value changes by more than the deviation value within the alarm period For Low Rate alarms the alarm becomes active if the ...

Page 108: ...t an alarm from being acknowledged but the reason for the occurrence being ignored Example An application has a vital requirement for a product to be kept below a certain temperature the alarm setpoint and the recorder s alarm relay is connected to an external audible warning device If the temperature exceeds the alarm setpoint the alarm is activated triggering the audible warning To preserve acco...

Page 109: ...wrap pulse with a duration of 2s occurs if the total reaches the Predetermined count value and Wrap enable is set to On If Wrap enable is set to Off the wrap pulse becomes active when the Predetermined count value is reached and remains active until the totalizer is reset The pulse can be assigned to a relay digital output or digital counter Enter the totalizer tag to be displayed in the Indicator...

Page 110: ... stops the totalizer Select a Reset source signal see Appendix A page 146 an edge triggered signal to reset the totalizer on a rising edge Set the Preset count value the value the totalizer counts from and the value applied when the totalizer is reset Set the Predetermined count value the value at which the totalizer stops or wraps Note A counter configured to count up must have a Preset count val...

Page 111: ...talizer values to the Totalizer log on a rising edge Log update time Log updated every 5 minutes 0 5 10 15 etc minutes past the hour 10 minutes 0 10 20 30 etc minutes past the hour 15 minutes 0 15 30 45 minutes past the hour 20 minutes 0 20 40 minutes past the hour 30 minutes 0 30 minutes past the hour 60 minutes On the hour 2 hours Midnight 2am 4am etc 3 hours Midnight 3am 6am etc 4 hours Midnigh...

Page 112: ...ze a flow with a maximum rate of 2500 liters minute 2 5m3 minute to the nearest 0 1m3 the calculation is as follows The resulting value must be within the range 0 00001 to 99 99999 The totalizer increment is determined by the number of decimal places in the Predetermined count value see page 108 The totalizer cut off value is the lowest input value in engineering units at which the totalizer is to...

Page 113: ... pulse can be scaled to represent a value of between 0 00001 and 1000 00000 The totalizer is then incremented by this amount each time there is an off on transition Example a count of 5 digital pulses with Count rate set to 100 increments the totalizer from 0 to 500 in 100 unit steps Off t 1minute Input Signal 0 500 t Units 1minute Totalizer Value 400 300 200 100 On ...

Page 114: ...tion and Section 7 7 3 page 89 Configuration respectively Only Totalizer A on all recording channels can be configured to display an F0 value If Totalizer A is configured to display an F0 value Totalizer B on the same channel is disabled automatically Set Count enable to F0 If Wrap enable is set to On the total is reset automatically to the Preset count value once the Predetermined count value is ...

Page 115: ...the calculation A falling edge active to inactive stops the calculation Select a Reset source signal see Appendix A page 146 an edge triggered signal to reset the calculation on a rising edge Default values for the target temperature Z factor and time D value are entered but can be changed Set the Preset count value the value the F0 value calculation counts from and the value applied when the F0 c...

Page 116: ... 6 9 etc minutes past the hour 5 minutes 0 5 10 15 etc minutes past the hour 10 minutes 0 10 20 30 etc minutes past the hour 15 minutes 0 15 30 45 minutes past the hour 20 minutes 0 20 40 minutes past the hour 30 minutes 0 30 minutes past the hour 60 minutes On the hour 2 hours Midnight 2am 4am etc 3 hours Midnight 3am 6am etc 4 hours Midnight 4am 8am etc 8 hours Midnight 8am 4pm etc 12 hours Midn...

Page 117: ... point to be modified Press the key to open the digipad to change the position of that point Press the key to return to the Functions screen Each linearizer has 20 breakpoints Both X and Y values are set as percentages Custom linearizers can be applied to any analog input by selecting them as the linearizer type for that input see Linearizer Type page 96 Note X is input to the linearizer expressed...

Page 118: ...tivate the real time alarm on the first day of each month Set the time at which the alarm becomes active If Every hour is set to On the Hours setting cannot be adjusted and the alarm is activated at the same time every hour determined by the Minutes setting or on the hour if Minutes is set to Off Set the duration for the alarm to remain active Set to On to add an entry to the Alarm event log each ...

Page 119: ...les Set to On to enable input adjustment from Logging menu see page 50 Note The following parameter is displayed only if recording is enabled during configuration i e the Disable recording in configuration check box is not ticked on entry to the Configuration level see Fig 7 1 page 66 Input Adjustment Manually fine tune inputs to remove process offset errors or system scale errors Note Changes to ...

Page 120: ...espectively Offset adjust Span adjust Manually fine tune the offset adjust and span adjust values to remove process errors These are calculated values applied to the raw input signal Note If simulating thermocouple inputs connect the millivolt source using appropriate compensating cable see Table 2 1 page 20 For 2 lead resistance thermometers either connect the resistance box at the sensor end of ...

Page 121: ... to be used to energize de energize the relay Note If the relay is used to provide a totalizer count pulse the maximum pulse frequency is 5Hz Consideration must also be given to the mechanical life of the relay Select the relay source polarity Note When polarity is set to Positive the relay is energized when the digital source is active On ...

Page 122: ...meters exit and save the configuration wait until the Please Wait message disappears then power down and restart the recorder Enter the IP address assigned to the recorder The IP address is used by the TCP IP protocol to distinguish between different devices The address is a 32 bit value expressed with four values 0 to 255 each separated by a period The subnet mask is used to indicate which part o...

Page 123: ... Full user can read write and delete files Read only user can read files only Select an access level for Remote Operation by the user Configuration user can change the time date or load a new configuration into the recorder from a web browser This is in addition to the operator functions Operator user can acknowledge alarms and start stop and reset totalizers from a web browser None user cannot lo...

Page 124: ...led reports The data returned in the e mail therefore reflects the real time alarm state at the time the e mail was generated not the state when the first trigger source became active Each e mail includes a link to the recorder s embedded web server enabling the recorder s data and status to be viewed remotely using an internet browser on a PC SMTP Authentication SMTP messages are sent without aut...

Page 125: ...mmary of the condition of the external media if any and archiving status is included in the e mail Note Reports when enabled are included only on an e mail generated as a result of a real time alarm event unless the Reports in ALL emails box is ticked in which case enabled reports are included on every e mail generated Triggers 6 to 10 if enabled see below may be inverted i e an e mail is generate...

Page 126: ...us link Note This Section is applicable only if the optional Modbus Digital Input module is fitted Set a unique Modbus Address between 1 and 31 to enable the host system to identify the instrument on a Modbus link Note Maximum 31 slaves per loop Set to the Baud rate used by the host system 1200 2400 4800 9600 19200 38400 115200 Set to the Parity used by the host system None Odd Even ...

Page 127: ...ts data from Modbus TCP Servers or RTUs via a gateway into its 24 Comms Analog and 24 Comms Digital Channels Each analog and digital input can be individually configured to any register within any slave device The configuration allows for receipt of data in most commonly used data formats Select the required Modbus TCP configuration Disabled Modbus TCP disabled Modbus TCP Server recorder acts as a...

Page 128: ...l turn around time from these devices The configuration allows for only one setting for all devices connected to the network Note This tab is displayed only if only if Implementation on the Modbus TCP tab is set to Modbus TCP Server or Disabled see page 125 Select the maximum number of simultaneous TCP IP connections permitted Unrestricted any Modbus TCP Client device is permitted to poll the reco...

Page 129: ... TCP Modbus Transmission Control Protocol RTU access a Remote Terminal Unit RTU via Modbus TCP gateway Note Displayed only if Protocol is set to TCP Enter the IP address assigned to the slave device Note Displayed only if Protocol is set to RTU Enter the RTU address assigned to the remote unit 1 to 247 Note Displayed only if Protocol is set to RTU Set the IP address for the Modbus TCP gateway for ...

Page 130: ... the format of the data to be read from the slave device Sint16 signed 16 bit integer Sint32 signed 32 bit integer transmitted in high low order rev Sint32 signed 32 bit integer transmitted in low high order IEEE 32 bit floating point number transmitted in high low order Rev IEEE 32 bit floating point number transmitted in low high order ...

Page 131: ...ocol RTU access a Remote Terminal Unit RTU via Modbus TCP gateway Note Displayed only if Protocol is set to TCP Enter the IP address assigned to the slave device Note Displayed only if Protocol is set to RTU Enter the RTU address assigned to the remote unit 1 to 247 Note Displayed only if Protocol is set to RTU This setting is always required to access a RTU via Ethernet Set the IP address for the...

Page 132: ...d Select an operator for the next input see Table 7 5 Inputs A 0 0 1 1 B 0 1 0 0 Operators Outputs All inputs high AND 0 0 1 1 Any or All input s low NAND 1 1 1 0 Any or All input s high OR 0 1 1 1 No inputs high NOR 1 0 0 0 Any but not All input s high XOR 0 1 1 0 Table 7 5 Logic Operators Repeat these steps until the equation is complete Enter an equation tag 20 characters maximum to be displaye...

Page 133: ... Tag and an Engineering Range can be assigned to each math result Up to 18 different preset functions can be used in math equations Constants with up to three decimal places can be used in math equations Each math equation can be up to 40 characters in length Up to three digital signals can be assigned to each equation For further information regarding math equations and functions refer to Appendi...

Page 134: ... the selected channel source without the need to exit the math block configuration sequence Functions see Table E 1 page 166 Analog Sources Digital Sources Constants Operators see Note Clears the whole equation Deletes the function operator or source to left of cursor Return to Main Math Block screen Source Configuration see Section 7 13 page 131 ...

Page 135: ...of 0 Select the digital sources e g alarm signal real time event used as Digital Source 2 and 3 md2 and md3 within the equation Specify the display range and units of the engineering value corresponding to the electrical high and low values within the limits defined in Table 7 4 page 97 Example Maximum and minimum calculated values function where to 150 l s to 100 l s Engineering High 250 0 Engine...

Page 136: ...dware switch has been set This switch is situated behind a tamper evident seal Configuration Can be configured for password protection or free access to logging levels Number of users Up to 12 Usernames Up to 20 characters Usernames are unique names cannot be repeated Access privileges Logging access Yes No Configuration access None Load file only Limited Full Passwords Up to 20 characters A minim...

Page 137: ... display pixels may be either constantly active or inactive Max percentage of inoperative pixels 0 01 Language English German French Italian Spanish Portuguese Chinese and Dutch Dedicated operator keys Group select Left cursor View select Right cursor Menu key Up Increment key Down Decrement key Enter key Chart screen intervals Selectable from 18 s to 7 days Chart divisions Programmable for up to ...

Page 138: ...ion times Recording to Internal Memory Data Channels Internal buffer memory 64 Mb Flash memory provides storage for 16 million samples Oldest data is overwritten automatically by new data when memory is full Data integrity checks Checksum for each block of data samples Independent process groups 2 No of recording channels 6 per group Sources Analog inputs MODBUS inputs any digital signal math bloc...

Page 139: ...ages File structure Configurable as either binary encoded or comma separated Filename 20 character tag prefixed with date time Data verification Carried out automatically on all writes to removable media files Card Compatibility ABB recorders comply with approved industry standards for memory cards and ABB fully tests any memory card they supply for compatibility with this device Other cards not s...

Page 140: ...of analog data for 8 channels divide by 2 for 2 channels multiply by 2 etc Binary Encoded File Comma separated File Sample Rate 1s 10s 128 Mb SD 3 months 2 5 years 256 Mb SD 6 months 5 years 512 Mb SD 12 months 10 years 1 Gb SD 2 years 20 years Sample Rate 1s 10s 128 Mb SD 28 days 9 months 256 Mb SD 8 weeks 19 months 512 Mb SD 16 weeks 3 years 1 Gb SD 7 months 6 years ...

Page 141: ...larm state changes Operator messages User defined logging intervals Totalizer stop start reset wrap Power up down Configuration calibration changes System events Errors operator actions In Log On Screen In Log On Screen In Log On Screen Information Recorded in Log Date time of event Type of event Tag Source tag Alarm trip value units of measure Alarm state Alarm acknowledgement state Operator ID D...

Page 142: ... linearizations x x3 2 x5 2 custom linearization Digital filter Programmable 0 to 60s Display range 99999 to 999999 Common mode noise rejection 120 dB at 50 60 Hz with 300 imbalance resistance Normal series mode noise rejection 60 dB at 50 60 Hz CJC rejection ratio 0 05 C C Sensor break protection Programmable as upscale or downscale Temperature stability 0 02 C or 2 µV C Long term drift 0 2 of re...

Page 143: ...odule None Isolation from Rest of Instrument Galvanically isolated to 500 V DC Resistance RTD not available on Dual Process Input module Thermocouple Maximum Range C Maximum Range F Accuracy of reading B 18 to 1800 0 to 3270 0 1 or 2 C 3 6 F above 200 C 392 F E 100 to 900 140 to 1650 0 1 or 0 5 C 0 9 F J 100 to 900 140 to 1650 0 1 or 0 5 C 0 9 F K 100 to 1300 140 to 2350 0 1 or 0 5 C 0 9 F L 100 t...

Page 144: ...ly optional Number 2 isolated supplies Voltage 24 V DC nominal Drive 22 mA each supply Ethernet Module optional Physical medium 10BaseT Protocols TCP IP FTP server HTTP SMTP Modbus TCP Client Server FTP server functions Directory selection listing File upload download 4 independently configurable users with full or read only access Web server functions Operator screen monitoring selection Remote m...

Page 145: ...ng channel 10 digit totals Type Analog digital F0 Statistical calculations Average maximum minimum for analog signals Advanced Math optional Type 8 equations provide ability to perform general arithmetic calculations including F0 mass flow of ideal gases relative humidity and emissions calculations Size 40 character equation Functions log Ln Exp Xn Sin Cos Tan mean rolling average standard deviati...

Page 146: ...equirements of IEC61326 for an Industrial Environment Electrical Supply ranges 100 V to 240 V AC 10 90 V min to 264 V max or 105 V DC min to 115 V DC max 10 V to 36 V DC optional Power consumption 10 W max 15 VA max Power interruption protection No effect for interrupts of up to 20 ms Safety General safety EN61010 1 Overvoltage Class III on mains Class II on inputs and outputs Pollution category 2...

Page 147: ... and NEMA4X the enclosure meets the requirements of the NEMA 4X hosedown test Vibration Conforms to EN60068 2 6 Physical Size 144 mm 5 7 in x 144 mm 5 7 in x 84 mm 3 3 in Weight 1 0 kg 2 2 lb approx unpacked Panel cutout 138 mm 5 43 in x 138 mm 5 43 in x 67 mm 2 7 in behind panel Case material Glass filled polycarbonate Operator keypad Tactile membrane keys No of keys 6 Cable gland entries 4 x 22 ...

Page 148: ... avg Average Statistics Input Value Value since the totalizer on a given channel last wrap or reset Available only if the totalizer option is enabled only on analog channels and only if the relevant totalizer is enabled during configuration Error States AIN A1 to D2 Fail State Analog Input Failure Active when the signal detected at the analog input is outside the Fault Detect Level specified durin...

Page 149: ...y of the enabled alarms are active New Alarm Available only as a source for e mail triggers Causes an e mail to be generated if any alarm becomes active Real time alarm 1 to 4 Real Time Alarm States Available only if the relevant alarm is enabled during configuration Run state 1 1 to 2 6 Totalizer Run States Active while totalizer is running Available only if the relevant totalizer is enabled in t...

Page 150: ... rate Parity checking odd even or none 01 Read Coil Status reads the on off status of 16 consecutive digital states starting at a specified address The recorder returns zeros for points which do not contain defined data 03 Read Holding Registers reads 8 consecutive analog values starting from a specified address The recorder returns zeros for registers which do not contain defined data 05 Force Si...

Page 151: ... 03 Illegal Data Value The value referenced in the data field is not allowable in the addressed slave 07 Negative Acknowledgement Received message error 08 Memory Parity Error Parity check indicates an error in one or more of the characters received Table B 1 Modbus Exception Responses Note Negative numbers are represented in 2 s complement format for example 1000 03E8 Hex 1000 FC18 Hex The instru...

Page 152: ...g Mode Modbus Coils Tables B 2 to B 10 detail the contents of each Modbus coil Each coil is assigned a register that can have one of two values 0000 and 0001 Read Only 0 Input OK 1 Input Failed Analog Input Modbus Coil A1 0001 B1 0002 B2 0005 C1 0003 C2 0006 D1 0004 D2 0007 Table B 2 Analog Input Fail States ...

Page 153: ... 0101 2 1A 0067 0117 1 1B 0052 0102 2 1B 0068 0118 1 1C 0053 0103 2 1C 0069 0119 1 1D 0054 0104 2 1D 0070 0120 1 2A 0055 0105 2 2A 0071 0121 1 2B 0056 0106 2 2B 0072 0122 1 2C 0057 0107 2 2C 0073 0123 1 2D 0058 0108 2 2D 0074 0124 1 3A 0059 0109 2 3A 0075 0125 1 3B 0060 0110 2 3B 0076 0126 1 3C 0061 0111 2 3C 0077 0127 1 3D 0062 0112 2 3D 0078 0128 1 4A 0063 0113 2 4A 0079 0129 1 4B 0064 0114 2 4B...

Page 154: ...tor Message 7 0157 Operator Message 19 0169 Operator Message 8 0158 Operator Message 20 0170 Operator Message 9 0159 Operator Message 21 0171 Operator Message 10 0160 Operator Message 22 0172 Operator Message 11 0161 Operator Message 23 0173 Operator Message 12 0162 Operator Message 24 0174 Reserved 0175 to 0180 Table B 4 Operator Messages Title Coil Number Read Write Assign to Group 1 0181 0 Remo...

Page 155: ... 0356 0406 0456 0506 0556 1 4A 0357 0407 0457 0507 0557 1 4B 0358 0408 0458 0508 0558 1 5A 0367 0417 0467 0517 0567 1 5B 0368 0418 0468 0518 0568 1 6A 0369 0419 0469 0519 0569 1 6B 0370 0420 0470 0520 0570 2 1A 0359 0409 0459 0509 0559 2 1B 0360 0410 0460 0510 0560 2 2A 0361 0411 0461 0511 0561 2 2B 0362 0412 0462 0512 0562 2 3A 0363 0413 0463 0513 0563 2 3B 0364 0414 0464 0514 0564 2 4A 0365 0415...

Page 156: ...Group 1 0751 Alarm Group 7 0757 Alarm Group 2 0752 Alarm Group 8 0758 Alarm Group 3 0753 Alarm Group 9 0759 Alarm Group 4 0754 Alarm Group 10 0760 Alarm Group 5 0755 Alarm Group 11 0761 Alarm Group 6 0756 Alarm Group 12 0762 Table B 8 Alarm Groups Read Only 0 Real time alarm inactive 1 Real time alarm active Title Coil Number Real Time Alarm 1 0851 Real Time Alarm 2 0852 Real Time Alarm 3 0853 Rea...

Page 157: ...1339 Totalizer A Stop Go Read Write 1010 1040 1070 1100 1250 1280 1130 1160 1190 1220 1310 1340 Totalizer A Reset Read Write 1011 1041 1071 1101 1251 1281 1131 1161 1191 1221 1311 1341 Totalizer A Wrap Read Only 1012 1042 1072 1102 1252 1282 1132 1162 1192 1222 1312 1342 Totalizer A First Stage Read Only 1013 1043 1073 1103 1253 1283 1133 1163 1193 1223 1313 1343 Totalizer A Flowrate Fail Read Onl...

Page 158: ...4 B2 0009 and 0010 C1 0005 and 0006 C2 0011 and 0012 D1 0007 and 0008 D2 0013 and 0014 Table B 11 Analog Inputs Alarm Trip Point Registers Alarm Trip Point Registers Alarm Trip Point Registers Alarm Trip Point Registers 1 1A 0101 and 0102 1 4A 0125 and 0126 2 1A 0133 and 0134 2 4A 0157 and 0158 1 1B 0103 and 0104 1 4B 0127 and 0128 2 1B 0135 and 0136 2 4B 0159 and 0160 1 1C 0105 and 0106 1 4C 0129...

Page 159: ...nd 0636 0685 and 0686 0769 to 0772 1 6A 0287 and 0288 0337 and 0338 0387 and 0388 0473 to 0476 0587 and 0588 0637 and 0638 0687 and 0688 0773 to 0776 1 6B 0289 and 0290 0339 and 0340 0389 and 0390 0477 to 0480 0589 and 0590 0639 and 0640 0689 and 0690 0777 to 0780 2 1A 0267 and 0268 0317 and 0318 0367 and 0368 0433 to 0436 0567 and 0568 0617 and 0618 0667 and 0668 0733 to 0736 2 1B 0269 and 0270 0...

Page 160: ... 0851 and 0852 13 0613 0663 0875 and 0876 2 0602 0652 0853 and 0854 14 0614 0664 0877 and 0878 3 0603 0653 0855 and 0856 15 0615 0665 0879 and 0880 4 0604 0654 0857 and 0858 16 0616 0666 0881 and 0882 5 0605 0655 0859 and 0860 17 0617 0667 0883 and 0884 6 0606 0656 0861 and 0862 18 0618 0668 0885 and 0886 7 0607 0657 0863 and 0864 19 0619 0669 0887 and 0888 8 0608 0658 0865 and 0866 20 0620 0670 0...

Page 161: ...2 1261 and 1262 1311 and 1312 1361 and 1362 1511 and 1512 1561 and 1562 Totalizer A Min Read Only 1013 and 1014 1063 and 1064 1113 and 1114 1163 and 1164 1413 and 1414 1463 and 1464 1213 and 1214 1263 and 1264 1313 and 1314 1363 and 1364 1513 and 1514 1563 and 1564 Totalizer A Average Read Only 1015 and 1016 1065 and 1066 1115 and 1116 1165 and 1166 1415 and 1416 1465 and 1466 1215 and 1216 1265 a...

Page 162: ... 1092 1141 and 1142 1191 and 1192 1441 and 1442 1491 and 1492 1241 and 1242 1291 and 1292 1341 and 1342 1391 and 1392 1541 and 1542 1591 and 1592 Totalizer B Min Read Only 1043 and 1044 1093 and 1094 1143 and 1144 1193 and 1194 1443 and 1444 1493 and 1494 1243 and 1244 1293 and 1294 1343 and 1344 1393 and 1394 1543 and 1544 1593 and 1594 Totalizer B Average Read Only 1045 and 1046 1095 and 1096 11...

Page 163: ...109 m 21 33 35 53 5 48 72 H 5B 91 6E 110 n 22 34 36 54 6 49 73 I 5C 92 6F 111 o 23 35 37 55 7 4A 74 J 5D 93 70 112 p 24 36 38 56 8 4B 75 K 5E 94 71 113 q 25 37 39 57 9 4C 76 L 5F 95 _ 72 114 r 26 38 3A 58 4D 77 M 60 96 N A 73 115 s 27 39 3B 59 4E 78 N 61 97 a 74 116 t 28 40 3C 60 4F 79 O 62 98 b 75 117 u 29 41 3D 61 50 80 P 63 99 c 76 118 v 2A 42 3E 62 51 81 Q 64 100 d 77 119 w 2B 43 3F 63 52 82 R...

Page 164: ...nnels multiply by 2 etc Sample Rate 1 second 10 seconds 40 seconds 60 seconds 120 seconds 480 seconds 64Mb internal Flash memory 48 days 16 months 5 years 8 years 16 years 56 years Table C 1 Internal Storage Capacity SD Card Size Sample Rate 128Mb 256Mb 512Mb 1Gb 1 0 second 28 days 8 weeks 16 weeks 7 months 10 0 seconds 9 months 19 months 3 years 6 years Table C 2 External Archive Storage Capacity...

Page 165: ...e Ml m megaliters per minute Hz hertz Ml s megaliters per second kHz kilohertz gal d UK imperial gallons per day sat saturation gal h UK imperial gallons per hour O2 oxygen gal m UK imperial gallons per minute N2 nitrogen gal s UK imperial gallons per second HCI hydrochloric acid Mgal d UK imperial mega gallons per day NTU nephelometric turbidity units gal d US US gallons per day FTU formazine tur...

Page 166: ...per second Unit Description Unit Description l liters m3 cubic meters ml milliliters km3 kilo cubic meters kl kiloliters Mm3 mega cubic meters Ml megaliters CUMEC cubic meter of water per second m meters kg kilograms gal UK imperial gallons T tons g x 10 UK imperial gallons x 10 kT kilotons g x100 UK imperial gallons x 100 lb pounds kgal UK imperial kilo gallons ton imperial tons Mgal UK imperial ...

Page 167: ...uation Where m1 Math result can be assigned to recording channels other math equations etc a1 Analog Source 52 4 Constant can be any numerical value of up to 3 decimal places Log a2 Function see Table E 1 page 166 md2 Digital source Note Operators are evaluated from left to right therefore the above equation is evaluated as a1 52 4 x Log a2 md2 and NOT as a1 52 4 x Log a2 md2 Functions cannot be n...

Page 168: ...econds Sd x n t Standard Deviation of variable x over n samples at a sample rate of t seconds N 1 to 200 samples t 1 to 9999 seconds Logarithmic Functions Log x Log base 10 of x For Antilog see Xa x a Ln x Natural log of x Exp x e to the power x Special Functions RH x y Relative humidity calculation using wet x dry y bulb readings see Section E 2 page 167 F0 x y z Optimization of sterilization tim...

Page 169: ...r having an air velocity of at least 11 5 feet per second or 3 5 meters per second across the bulb sensors Inputs used for wet and dry bulb measurement must be in the ranges 0 to 100 C or 32 to 212 F The result must be set to 0 to 100 0 RH Fig E 1 page 168 is an example of configuring a math block to perform a relative humidity calculation VPSw Saturation Vapor Pressure at Wet Bulb Temperature VPS...

Page 170: ...SM500F Field mountable paperless recorder Appendix E Math Equations 168 IM SM500F Rev Z Fig E 1 Relative Humidity Calculation ...

Page 171: ...a reference for steam sterilization processes the actual sterilizing temperature varies depending on the products involved and on each sterilization process The Fvalue is calculated using the general formula Where Example A typical steam sterilizing cycle see Fig E 2 The period AB is the chamber evacuation part of the cycle when the chamber is alternatively evacuated and purged with steam to remov...

Page 172: ...sulting from various measurement errors with a Z value of 10 C The recorder can measure TC and RTD inputs with an accuracy of better than 0 1 This results in superior Fvalue calculation accuracy To improve the accuracy further the Input Adjustment facility see Section 7 10 1 page 117 can be used to adjust the individual channel readings to be correct at the sterilizing temperature As Fvalue calcul...

Page 173: ...SM500F Field mountable paperless recorder Appendix E Math Equations IM SM500F Rev Z 171 Fig E 3 Sterilization Fvalue Calculation ...

Page 174: ...95 a Set Scale Type to Log b Set Low to 1 c Set High to 1 0E 6 2 Referring to page 97 a Set Engineering range Low to 0 b Set Engineering range High to 6 c Select Engineering Units as required In this configuration the input is plotted linearly on the chart but the digital indicator displays the input in exponential logarithmic format in order to match the logarithmic scale displayed on the chart C...

Page 175: ...d reviewed the retrieval of data from the recorder based on its batch identity In addition using the Company s DataManager data analysis software package batched data can be located and retrieved using its batch identity F 2 Batch Archive Filenames Batch archive filenames for channel data files are formatted as follows Start Time HHMMSS Start Date DDMMMYY Channel Group _ Channel Analog Digital Anl...

Page 176: ... the key to open the menu Note Displayed only if batch recording has been enabled during Group configuration and a batch is not running Select to start batch recording A dialog box is displayed to enable the operator to edit the batch details Note If Security system is set to Advanced see Section F 4 1 page 177 and the operator has the necessary access rights see Section F 4 2 page 178 and Operato...

Page 177: ...t button to modify each field A list box is displayed to enable to operator to either select a previously defined entry max 10 or to define a new entry max 18 characters per field The operator s name is displayed if Operator login is not set to Disabled see page 179 Select OK to accept changes and start batch recording Select Cancel to return to the chart view without starting batch recording ...

Page 178: ...up configuration and only if a batch is running Select to stop batch recording A confirmation dialog box is displayed Select Yes to stop the batch or No to allow the batch to continue Note If Security system is set to Advanced see Section F 4 1 page 177 and the operator has the necessary access rights see Section F 4 2 page 178 and Operator login is set to Start and Stop see page 179 a password en...

Page 179: ...urity access Common Configuration see Section 7 6 4 page 78 and select the Security tab Note Batch security can be enabled only if the Security system parameter is set to Advanced see Section 7 6 4 page 78 If the Security system parameter is set to Basic batch security is automatically disabled and cannot be enabled Set to Advanced to enable batch security ...

Page 180: ...operators to manually control batches access Common Configuration see Section 7 6 5 page 80 and select the User tab Select User 1 Access Ensure the Batch field is ticked to allow User 1 to start and stop batches see Section F 3 page 174 Repeat as required for other Users Refer to page 179 to set the required type of batch recording security ...

Page 181: ...y Select a Batch Power Failure time between 1 minute and 2 hours to enable the Abort batch function Select Off to disable the function If the Abort batch function is enabled and electrical power is lost for more than the Batch Power Failure time selected the batch is stopped and a digital Batch Power Failure signal is activated for 5 seconds Note The Batch Power Failure value selected affects all ...

Page 182: ... enter a batch number when starting a batch from the operator menu see Section F 3 2 page 174 Enter up to 3 identifying labels for the batch maximum 20 characters per field Note Configured fields are shown on the New Batch dialog box that is displayed when the operator starts a batch from the operator menu This enables the operator to enter further details to identify the batch both on the recorde...

Page 183: ... alarm 28 Process 100 104 Rate 102 105 Real time 116 State recording 106 Tag 104 Type 104 Analog inputs 96 Volt free digital input 96 99 Archiving Archive file format 90 Archive wrap 64 91 Channel data files 51 53 54 90 Data verification and integrity 62 File names 54 File types 53 Log files 60 Off line 51 63 On line 51 63 Reset 50 Sample rates 53 Too many files archiving stopped 63 Warning too ma...

Page 184: ... 88 Common 74 to 83 Custom linearizers 115 Data entry dialog boxes 71 Digital input 99 Exiting configuration mode 73 F0 value calculation 112 to 114 I O modules 117 to 118 Analog inputs 117 Ethernet module 120 Relay modules 119 RS485 Modbus modules 124 Indicator view 89 Locating parameter settings 70 Number of groups 74 Operator messages 83 Overview 69 Process group 84 to 91 Real time alarms 116 R...

Page 185: ...ons 18 Transmitter power supply module 21 Ethernet cable routing 15 Fuses 14 20 Knockout removal 15 Relays 21 Thermocouple compensating cable 20 Electronic signatures See Chart Electronic signatures End of life disposal 7 Engineering units 97 163 Ethernet 120 F F0 value calculation 112 Cut off value 114 Preset count 113 Tag 112 Wrap 112 File viewer 51 Filter Mains rejection frequency 117 Recording...

Page 186: ...trument tag 74 L Language 74 Linearizer type 96 Linearizer units 96 Logging access Advanced security 48 Basic security 47 Logging level Menu 50 M Mains rejection frequency 117 Modbus RS485 124 Address 124 Baud rate 124 Parity 124 Modbus TCP 125 to 129 148 Alarm groups 154 Any alarm 153 Character set for remote operator messages 161 Commands 148 Exception responses 149 Modbus inputs 158 Operator me...

Page 187: ... 50 53 85 Process group tag 84 R Real time alarms 116 Recording parameters 84 to 86 Relays 21 Reset archiving See Archiving Reset Resistance thermometer RTD 96 97 S Sample rates 28 32 50 53 87 See also Primary and secondary sample rates Scale type 95 Scales See Chart Scales Screen capture 75 Screen interval 50 87 Select enable 88 Screen saver 75 Security system Advanced 78 80 Basic 78 80 Setting t...

Page 188: ...t archive files 54 to 58 Thermocouple compensating cable 20 118 Totalizer log 45 to 46 F0 values update frequency 114 Filter 46 Update frequency 109 Totalizers Count direction 107 Count rate 110 F0 value calculation 112 Preset count 108 Tag 107 Units 107 164 Wrap 107 Trace Width 88 ...

Page 189: ... Conductivity and Dissolved Oxygen Transmitters and Sensors Ammonia Nitrate Phosphate Silica Sodium Chloride Fluoride Dissolved Oxygen and Hydrazine Analyzers Zirconia Oxygen Analyzers Katharometers Hydrogen Purity and Purge gas Monitors Thermal Conductivity Customer support We provide a comprehensive after sales service via a Worldwide Service Organization Contact one of the following offices for...

Page 190: ... com recorders Note We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations c...

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ABB SM500F, User Manual

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