background image

STEP 13

Install the preassembled filler plates [14, 15] with thread forming 
screw [5], torque the screws [5] to 30 lb-in. Refer figure 13. Mount 

the thread cutting screw [16] and screw [18] on filler plates. Torque 
the screw [16] to 6.5 lb-in. Refer figure 13.

STEP 14: Continued - XT5 Kirk Lock Mounting Kit and Installa-
tion

Choose the appropriate panel width 1x space plate from the kirk 
lock kit and fit 1x space plate on the panel with thread forming 
screw (2x) as shown in figure 14b.                                                                          
On the 1x space plate install the kirk lock assy with 2x screws fas-
tened or 1x space plate. Verify the lock function after complete in-
stallation.


Figure 14b. XT5 kirk lock installation on panel

Double branch breakers installed

Single breaker and other side 
with blank out plate

5

18

16

14

15

14

4x

4x

2x

1X PLATE 40

1X PLATE 44

Panel 1X space plate set 

(for Kirk mounti ng only)

Thread forming 

screw #10 - 32

4x

4x

Kirk Bracket Plate

2x

Panel 1X space plate

1x

Apply tape to these unused 
strap contact surfaces

#10-32 Screw

2x

Remove extensions on punger (if any)

!

4


Figure 13. Installation of filler plate


Figure 14a. XT5 kirk lock mounting kit assembly

STEP 14: Optional - XT5 Kirk lock mounting kit assembly                  

Pre-assemble Kirk lock mounting kit assembly as shown in figure 

14a.                                                                                                                  

Note: Kirk-lock is not included in the kit. Re-use Kirk lock from 
panel.

STEP 12: Tape unused contacts

Apply multiple wrappings of insulation to unused strap contact 

surfaces, as illustrated in figure 12. A UL-recognized 105 ° C ther

-

moplastic tape (OANZ2, Permacel P-30-105, or 3M66R) is re

-

quired. Overlap greater than one-half of each preceding turn, as 

shown to achieve a minimum tape thickness of 0.028 inch. This in-
sulation thickness requires two complete layers of overlapping 
turns.


Figure 12. Applying insulating tape to unused contact surfaces

ABB Inc.
305 Gregson Drive
Cary, NC 27511

We reserve the right to make technical 
changes or modify the contents of this doc-
ument without prior notice. With regard to 
purchase orders, the agreed particulars 
shall prevail. ABB AG does not accept any re-
sponsibility whatsoever for potential errors 
or possible lack of information in this docu-
ment.

abb.com

We reserve all rights in this document and in 
the subject matter and illustrations con-
tained therein. Any reproduction, disclosure 
to third parties or utilization of its contents 
– in whole or in parts – is forbidden without 
prior written consent of ABB AG. Copy-
right© 2019 ABB
All rights reserved

Disclaimer :

 These instructions do not cover all details or variations in equipment nor do they provide for every possible contingency that may be met in connection with installation, operation 

or maintenance. Should further information be desired or should particular problems arise that are not covered sufficiently for the purchaser's purposes, the matter should be referred to the 
ABB Company.

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