ABB S800 I/O Page 148 User Manual Download | Manualshive

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3BSE 020 923R101

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I/O clusters (1-7) 54
I/O module installation 36
I/O modules 14
I/O Station

Assembly 53

I/O station 21, 26
Industrial environments 42
Installation

Checklists 56

/

LED

Location 96

LEDs 95
Lightning strike protection 45

0

Maximum ambient temperature 90
Module termination units 13
ModuleBus extension 6
ModuleBus extension cable 32
ModuleBus modem 103, 121
ModuleBus optical port 32

TB810 32

ModuleBus terminator 37

2

Optical ModuleBus expansion 32

3

Personnel safety 48
Power

A.C. supply 44
D.C. supply 44
Requirements 44

Power and cooling 90

Power consumption 89
Power supply 15, 83

Load calculation 86

Power watts 90
Procedure

Power up 127

Process signals 54
Profibus-DP 4, 10, 22

5

RE810 7
Redundant FCI installation 30

6

S800 I/O

Assembly 53
Installation 23

Safety regulations 48
SD811 7, 15, 83
SD812 7, 15, 83
Shut down

Emergency 63
Manual stop 64
Safety 63

Start-up 55

7

TB805 5
TB806 5
TB807 5, 37
TB810 5, 32
TB810/811 103
TB811 5
TB815 5
TB820 5, 103
TC501V150 5
TC505 5

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Summary of Contents for S800 I/O

Page 1: ...S800 I O HQHUDO QIRUPDWLRQ DQG QVWDOODWLRQ User s Guide 3BSE 020 923R101...

Page 2: ...ABB Automation Products AB s written permission and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose The software described in this document is furni...

Page 3: ...Termination Units 13 1 2 1 8 I O Modules 14 1 2 1 9 Power Supply 15 1 2 1 10 Example of Enclosure Configurations 17 1 2 1 11 Support for External Intrinsic Safety System 18 1 2 1 12 Support for HART 1...

Page 4: ...ation with S800 I O 53 2 2 6 Checklists 56 2 2 6 1 Grounding Philosophy Ground Plane System 56 2 2 6 2 Process Cabling Shielding Grounding Max Length 56 2 2 6 3 Power Supply 57 2 2 6 4 Lightning Prote...

Page 5: ...20 ModuleBus Modem 77 3 1 2 SD811 and SD812 Power Supply Configurations 83 3 1 3 Power Supply Load Calculation 86 3 1 4 Heat Dissipation 87 3 1 4 1 Cabinet Ventilation 87 3 1 4 2 Heat Dissipation Perm...

Page 6: ...cation Module Replacement 102 SSHQGL 5HIHUHQFHV A 1 SD811 SD812 Power Supply Module 24V d c 105 A 2 TB805 TB806 ModuleBus Cable Adapter Out In 111 A 3 TB807 ModuleBus Terminator 114 A 4 TB810 TB811 Mo...

Page 7: ...Bus Optical Port in CI810 FCI 33 Figure 2 8 Location of TB810 TB811 ModuleBus Optical Port on the TB815 34 Figure 2 9 Optical ModuleBus Expansion Simplex and Duplex Configurations 35 Figure 2 10 MTU M...

Page 8: ...iagram for Redundant Mains 84 Figure 3 13 Connection Diagrams for Redundant Power Supplies to Redundant FCIs 85 Figure 2 1 Power up Timing Diagram No Configuration and No Communications to Controller...

Page 9: ...oling Typical 90 Table 5 1 Meaning and Colors of LED s 96 Table 5 2 Replacement Aspects of S800 I O Modules 103 Table A 1 SD811 SD812 Power Supply Module Specifications 106 Table A 2 SD811 SD812 Prima...

Page 10: ...HQHUDO QIRUPDWLRQ DQG QVWDOODWLRQ 8VHU V XLGH 7DEOH RI RQWHQWV viii 3BSE 020 923R101...

Page 11: ...vant Fieldbus 100 AF 100 PROFIBUS DP or directly The S800 I O provides easy installation of the I O modules and process cabling It is highly modularized and flexible so that I O modules can be combine...

Page 12: ...and unpacking instructions inspection and assembly procedures cable routing and connections setup procedures etc Common instructions as well as instructions directed to specific subsystem are given Ac...

Page 13: ...ions result in degraded process performance leading to personal injury or death Therefore comply fully with all DUQLQJ and DXWLRQ notices 3URGXFW 2YHUYLHZ The S800 I O provides easy installation of th...

Page 14: ...I835 7 1 AI channels for Thermocouples or mV Inputs AI890 8 AI channels 1x8 0 20mA I S interface AO810 8 AO channels 1x8 0 20mA AO820 4 AO channels galv isolated bipolar 20 20mA 10 10V AO890 8 AO chan...

Page 15: ...3A a c normally closed DO890 4 channels 4x1 12V 40 mA I S interface DP820 2 channels pulse count and frequency measurement TB805 Cable adaptor out module electrical ModuleBus TB806 Cable adaptor in m...

Page 16: ...plex plastic TK812V150 Cable Optical ModuleBus Extension 15 m simplex plastic TU810 Compact MTU 3 8 2 3 terminals 50V TU811 Compact MTU 2 8 terminals 250V TU812 Compact MTU 25 pin D sub Connector for...

Page 17: ...ter availability of communications between the Advant Controller and the ModuleBus Each I O cluster can be divided in groups using ModuleBus extension cables between the groups The maximum length of t...

Page 18: ...he FCI and ModuleBus Modems have a ModuleBus outlet connector to connect to an MTU An MTU has a bus inlet and a bus outlet connector By adding on the DIN rail an MTU to a FCI or a ModuleBus Modem the...

Page 19: ...on interface which performs operations such as signal processing gathering of various supervision information OSP handling and configuration of re inserted I O modules The FCI connects to the controll...

Page 20: ...hering of various supervision information OSP handling and configuration of re inserted I O modules The FCI connects to the controller by way of the PROFIBUS DP fieldbus Please refer to specifications...

Page 21: ...to the ModuleBus The ModuleBus Modem has an electrical and an optical interface which are logically the same bus A maximum of 12 I O modules can be connected to the electrical ModuleBus and up to sev...

Page 22: ...r theTB815 Interconnection Unit via a TB810 and to the I O modules The FCI handles the I O modules operations such as read and write data read status and configuration of modules and channels LJXUH 7...

Page 23: ...ply can be supervised via inputs SA and SB Please refer to specifications in Appendix A References for more information 0RGXOH 7HUPLQDWLRQ 8QLWV The Module Termination Units MTU are passive base units...

Page 24: ...tput modules I O modules may be replaced in a fully operational I O station Mechanical keying on modules and MTUs protect I O modules from being inserted in positions where they could be damaged by ex...

Page 25: ...cations in Section A 1 SD811 SD812 Power Supply Module 24V d c for more information The S800 I O station can be powered by a single or redundant supply voltage of 24V d c see Figure 1 7 Figure 1 8 Two...

Page 26: ...e to supervise the redundant voltage supply The supervision function is individually configurable for power supervision of each I O station LJXUH QVWDOODWLRQ 8VLQJ 5HGXQGDQW 3RZHU 6XSSO 8QLWV 24V d c...

Page 27: ...Figure 1 9 a layout example are shown for an I O station in an RE810 cabinet which could house the I O station with power supplies for the I O system as well as for the field powering and space for ma...

Page 28: ...ecial MTU Supported Intrinsic Safety System is the HiD Series 2000 The S800 I O modules are connected via MTU TU812 a standard cable and a specific adapter board one for each I O module types For furt...

Page 29: ...n to I O modules integrated with the Intrinsic Safety System see Figure 1 11 For further information refer to OFRQ QVWUXPHQWV PDQXDOV and QWULQVLF 6DIHW 6XSSRUW 6 2 ZLWK 6HULHV LJXUH DPSOH RI RQQHFWLR...

Page 30: ...erface for PROFIBUS DP Describes the PROFIBUS DP FCI in the S800 I O system S800 I O User s Guide S800 I O PROFIBUS DP Fieldbus Communication Interface Reference Manual Describes the memory mapping on...

Page 31: ...bus 100 is the communications bus between the I O stations and the Advant Controllers FCI to CI52x I O cluster An extension of the I O Station s ModuleBus connected to the FCI by fiber optic connectio...

Page 32: ...t module when communications is lost to the FCI or Controller PROFIBUS DP PROFIBUS DP is a fieldbus standard RTD Resistance Temperature Detector SOE Sequence of events Time stamping of status changes...

Page 33: ...vers specific requirements for proper system and equipment operation and is not subject to modification All information given in this chapter relates to standard equipment For installation of Advant F...

Page 34: ...800 I O is designed for a demanding industrial environment 7HPSHUDWXUH 2 0RGXOH DFWRUV The maximum ambient air temperature around S800 modules is 55 C 131 F for I O modules mounted on Extended MTUs on...

Page 35: ...ibrations If the system equipment is installed in a control room adjacent to large machinery such as shakers or large presses where frequent major vibrations occur shock absorbers or an isolation pad...

Page 36: ...e a snap locking device that attaches it to the mounting rail It is possible to mount the FCI ModuleBus Modem and MTUs both vertically and horizontally The FCI ModuleBus Modem or MTU is placed on the...

Page 37: ...N rail or removal of the unit Figure 2 1 Snapping the FCI ModuleBus Modem or MTU to the DIN rail makes contact by a grounding spring with the chassis LJXUH 078 DWFKLQJ 6 VWHP A B C D E F A B C D E F M...

Page 38: ...rail and then locking it in place Figure 2 2 LJXUH 2 6WDWLRQ QVWDOODWLRQ LDJUDP A B C D E F A B C D E F STN ADDR SB SA L L L L SH F R T2 T1 P SH SH SH SERVICE CI810 0 1 2 9 7 5 3 8 4 6 0 1 2 9 7 5 3...

Page 39: ...nd pressing it between the two items LJXUH 0RGXOH XV 5HOHDVH A B C D E F A B C D E F STN ADDR SB SA L L L L SH F R T2 T1 P SH SH SH SERVICE CI810 0 1 2 9 7 5 3 8 4 6 0 1 2 9 7 5 3 8 4 6 x 10 x 1 AF100...

Page 40: ...FCIs can either be mounted on a separate DIN rail or the same one as the I O modules Room must be allowed to the left and right of the FCIs for disconnection from the TB815 for removal Figure 2 5 The...

Page 41: ...n the DIN rail Each has a latch that locks it to the rail There is also a grounding spring that connects it to the DIN rail The latch can be released with a screw driver and the adaptor moved toward o...

Page 42: ...I O clusters or to drive equipment The TB810 TB811 ModuleBus Optical Port must be inserted in to the CI810 or CI830 FCI and TR815 Interconnect unit FCI to provide optical ModuleBus expansion See Figur...

Page 43: ...ed with the TB820 S800 I O and ABB drives equipment TB811 has 5Mbit drivers and is used with ABB variable drives ACS 600 equipment The TB811 can only use up to 10 meters 33 ft plastic optic fiber A Mo...

Page 44: ...ing connection or duplex connection allows for a maximum distribution of 15m 49 ft plastic fiber or 200m 667 ft HCS fiber between each I O cluster see example in Figure 2 9 LJXUH RFDWLRQ RI 7 7 0RGXOH...

Page 45: ...eBus nodes are connected in a ring In a duplex optical configuration the optical ModuleBus nodes are connected in a row LJXUH 2SWLFDO 0RGXOH XV SDQVLRQ 6LPSOH DQG XSOH RQILJXUDWLRQV ModuleBus Optical...

Page 46: ...Q Connection of the I O module to the MTU is made by setting the I O Module Keys 1 and 2 to the correct setting place the I O Module Lock Switch to the unlock position and then push the I O module str...

Page 47: ...lace To release the terminator the latch has to be squeezed to allow removal The I O Station configuration can be as shown in Figure 2 12 and or as presented in 6 6WDQGDUG 0RGXOHV DQG 7HUPLQDWLRQ 8QLW...

Page 48: ...nd mixing of MTU types as shown in Figure 2 14 LJXUH 2 6WDWLRQ D RXW ZLWK 0RGXOH XV 0RGHP DQG 6 2 0RGXOHV In all installations two end stops must be mounted on the DIN rail one at each end of the stat...

Page 49: ...ctor between the inter connected devices This is to ensure a good ground connection both for the internal logic and for the EMI immunity and RF emission of the modules The DIN mounting rail must have...

Page 50: ...ce and maximum accuracy it is normally most effective to ground the signals from transmitters or transducers directly at a grounding point within the cabinet It is also advantageous to ground supply v...

Page 51: ...his normally hinders the use of MTUs for voltage distribution A ground bar with the terminal block and fuse equipment required by the application can be used in such cases If the transmitter transduce...

Page 52: ...onment ground for example by laying the cable on metallic trays that are earthed at several points Closed cable conduits provide an additional attenuation of up to 30 dB 4 Use separate cables for anal...

Page 53: ...LJXUH 5HFRPPHQGHG LHOG DEOH LULQJ LVWDQFHV Power supply cables 600V Own power supply cables process I O cables Cables for communication with modems long distance bus isolated Video cables Pulse transm...

Page 54: ...V a c Installation Category II denotes a higher quality than III mains The S800 I O power supplies SD811 and SD812 are rated for Overvoltage Category II for Installation Category III mains 6XSSO When...

Page 55: ...FWLRQ Industrial installations and power plants are normally provided with well integrated grounding networks installed together with the power distribution system In installations with such grounding...

Page 56: ...to provide working space see Figure 2 17 5HDU DQG 6LGH OHDUDQFH The distance between the rear and the sides of the cabinet and an adjacent wall should be no less than 40 mm 1 6 inches see Figure 2 18...

Page 57: ...re described in Figure 2 19 LJXUH QFORVXUH ZLWK 0RGXOHV DQG 5HGXQGDQW 6WDWLRQ 3RZHU 6XSSOLHV FCI 800 mm 31 5 1000 mm 39 4 100 mm 3 9 100 mm 3 9 100 mm 3 9 50 mm 2 50 mm 2 8 mm 0 03 8 mm 0 03 8 mm 0 03...

Page 58: ...ical equipment may apply also TXLSPHQW 5HTXLUHG The following is a minimum requirement Ordinary hand tools Universal instrument for example digital multimeter Necessary parts of the documentation list...

Page 59: ...le adaptors and extension cables see Chapter 5 Maintenance Wait a sufficient time for the capacitors to discharge before removing a power sensitive module URXQGLQJ LQ HQFORVXUHV This section describes...

Page 60: ...odule in an I O station This pertains to conventional shielded multi lead cable Please refer to the GYDQW LHOGEXV 8VHU V XLGH and relevant PROFIBUS documentation for more information URXQGLQJ RI 3URFH...

Page 61: ...but referenced to a suitable potential DEOH 5RXWLQJ LQ QFORVXUHV There are some restrictions in mixing cables within a cabinet due to the risk of interference To describe the simple rules applicable...

Page 62: ...n one single connection point the centralized Power Switch unit The switch unit is normally located in the controller cabinet bay The power can be distributed to the I O cabinets as required by the in...

Page 63: ...ight below of the preceding MTU The last MTU 12 max connected to the FCI or ModuleBus Modem will have the TB807 Terminator installed in the ModuleBus connector Set each MTU mechanical keys to the corr...

Page 64: ...tion Unit by Optical Expansion cables The optical ModuleBus can be a simplex duplex or mixed design Optical cable length between each cluster must not exceed 15 meters with plastic fiber cable and 200...

Page 65: ...ions before the system is powered up It is possible to check with a buzzer that the external wiring to the process equipment is correct and that all conductors are intact The check of the field wiring...

Page 66: ...ine system of the installation must be carefully installed and must incorporate the switchgear 7DEOH 3URFHVV DEOLQJ 6KLHOGLQJ URXQGLQJ 0D HQJWK WHP RQFHUQLQJ KHFN Cables Prescribed type Communication...

Page 67: ...f interference sensitive power supply units Special isolation transformer for electronics supply must be used Internal distribution Incoming power supply 110 230V must be separated from other cables b...

Page 68: ...Overhead lines Cables that leave the general ground line network 7DEOH 078 2 0RGXOH WHP RQFHUQLQJ KHFN Mounting rail for MTUs Ground connection to cabinet chassis via mounting screws If problems chec...

Page 69: ...equipment 12 37 216 Temperature in cabinet Max permitted temperature for continued operation Max permitted temperature for continued operation in cabinet is 5 to 55 C 41 to 131 F Measured just below...

Page 70: ...RPHQRQ 6WDQGDUG 6HYHULW HYHO 7HVW ODVV 7HVW 6LJQDO SSOLFDWLRQ Lightning IEC 1000 4 5 4kV CMV 2kV NMV 2kV CMV 1kV NMV 4 3 1 2 50 8 20 us Power supply PI O Com Damped Oscillation IEC 1000 4 12 1kV CMV 0...

Page 71: ...DUW XS Remove all debris from the work performed and clean off all grease and dirt Check that no tools or assembly material are left in the cabinets Vacuum clean the cabinets 7DEOH 0LVFHOODQHRXV WHP R...

Page 72: ...the set up activities are finished and after using Section 2 2 6 Checklists the equipment will be ready for start up but first read the following security guidelines before proceeding 6HFXULW XLGHOLQH...

Page 73: ...al function KHFN WKH RFDWLRQ RI WKH PHUJHQF 6WRS DQG XVH LW LQ DQ PHUJHQF 6LWXDWLRQ From the electrical and functional point of view an emergency stop will have the same consequences to the controller...

Page 74: ...Restart can be performed when the reason for the shut down is cleared away 0DQXDO 6WRS Beyond the most drastic way of shut down by disconnecting power there is an other way to stop the S800 I O Stop...

Page 75: ...oller in operation and start the execution of application program is presented in the Advant Controller manuals Once the system is started and ready for operation the I O can be checked General inform...

Page 76: ...ource which can give sufficient current for example 20 mA is required for current signals Analog input test signals should be entered as close to the transmitter transducer as possible to test the pro...

Page 77: ...ut board extinguishes and that the display value has changed QDORJ QSXW 6LJQDOV Figure 2 21 shows where an analog input signal of an input channel can be checked Proceed as follows to check an analog...

Page 78: ...al block of the corresponding MTU and if practical at the process device also Check that the corresponding yellow LED on the digital output module illuminates QDORJ 2XWSXW 6LJQDOV When checking analog...

Page 79: ...est that an output signal is obtained over the complete signal range LQDO KHFN When the test of the control system is complete and the plant functions satisfactorily the following actions should be ta...

Page 80: ...HQHUDO QIRUPDWLRQ DQG QVWDOODWLRQ 8VHU V XLGH KDSWHU QVWDOODWLRQ 70 3BSE 020 923R101...

Page 81: ...efore designing and configuring the S800 I O This information includes an overview of the hardware and database configuration guidelines 2 6WDWLRQ D RXW DUGZDUH RQILJXUDWLRQ XLGHOLQHV The S800 I O is...

Page 82: ...uleBus Modem to the ModuleBus terminator See Figure 3 1 for maximum layout of station using Compact MTUs LJXUH 0D LPXP D RXW RI 2 OXVWHU ZLWK RPSDFW 078V Maximum 2 5 meters 98 4 Cable Adaptor out TB80...

Page 83: ...020 923R101 73 See Figure 3 2 for maximum layout of I O cluster using Extended MTUs LJXUH 0D LPXP D RXW RI 2 OXVWHU ZLWK WHQGHG 078V 1550 mm 84 20 61 84 120 5 22 mm 467 5 mm 18 4 1126 5 mm Bus Cable L...

Page 84: ...s the communications interface to the I O modules The FCI controls the ModuleBus and provides power to the logic side of the I O modules The FCI is a station on the fieldbus and must be set to the cor...

Page 85: ...5 meters See Figure 3 4 for layout of a station 2 OXVWHUV I O clusters 1 7 connect to the Optical ModuleBus port on the FCI or TB815 Interconnection Unit by Optical Expansion cables Each I O station c...

Page 86: ...o the I O Station Also refer to appropriate FCI manual for information on how to estimate the fieldbus and power loading of each I O station configuration LJXUH 2SWLFDO 0RGXOH XV WHQVLRQ ModuleBus Mod...

Page 87: ...CI or the TB815 Interconnection Unit and have an I O cluster address selected It is also connected to a 24V d c power source to provide power to the I O modules of the cluster LJXUH URQW 3DQHO RI WKH...

Page 88: ...optic cable s connect to the X4 Tx and Rx ports and X5 Tx and Rx ports connectors of the TB820 The optical ModuleBus can be connected to duplex or simplex fiber optic cables See Figure 3 7 for connect...

Page 89: ...quirements Duplex design allows additional TB820s to be added down stream on line Simplex one way connections provide a ring configuration from the FCI to the first TB820 to the next TB820 and etc and...

Page 90: ...d simplex duplex connection of the optical ring max 15 m 49 ft X5 Rx Tx Rx X4 Tx X5 Rx X4 Tx X5 Rx X4 Tx X5 Rx X4 Tx Tx Rx TB820 TB820 TB820 TB820 X4 Tx X5 Rx X4 Tx X5 Rx X4 Tx X5 Rx X4 Rx X5 Tx X5 Rx...

Page 91: ...undant power supply is used the TB820 can monitor the status of each supply and send the status back to the FCI of the I O Station See Figure 3 9 for power supply connections The incoming power can th...

Page 92: ...ions are presented in Table 3 1 and Table 3 2 7DEOH 7 3RZHU RQQHFWLRQ 7HUPLQDO 3LQ HVLJQDWLRQ HVFULSWLRQ 1 L 24V d c Supply can be jumpered to pin 2 2 L 24V d c Supply 3 SB Redundant Power Supply Moni...

Page 93: ...tion which can be used to increase the total output current capacity The DCOK signal of the supplies can be connected to the supply monitoring inputs SA SB of the FCI in the case of redundant supplies...

Page 94: ...igure 3 12 shows a wiring diagram for redundant mains LJXUH 6 RU 6 LULQJ LDJUDP IRU 3DUDOOHO 2SHUDWLRQ LJXUH 6 RU 6 LULQJ LDJUDP IRU 5HGXQGDQW 0DLQV SD811 812 CI810 L N PE a c 24V d c L L DCOK SD811 8...

Page 95: ...d redundant applications and does not require additional load sharing control equipment such as diode voting units LJXUH RQQHFWLRQ LDJUDPV IRU 5HGXQGDQW 3RZHU 6XSSOLHV WR 5HGXQGDQW V L L SA SB 24V 0V...

Page 96: ...below XLGHOLQHV A summary of the main requirements of the plant supply from a planning point of view is found in Section 2 1 Site Planning Auxiliary equipment in the controlled system is normally powe...

Page 97: ...cle HDW LVVLSDWLRQ 3HUPLWWHG LQ DELQHWV The maximum permitted temperature below the I O station in the cabinet is 55 C The permissible amount of heat generated depends on the type of cabinet and its l...

Page 98: ...qualities is important to minimize the spare part stock Your solutions must make sense to the maintenance people in the event of disturbances and following trouble shooting SDQVLRQ RQVLGHUDWLRQV A new...

Page 99: ...Base Cluster single FCI and 12 I O Modules 1 0A Redundant FCIs 2 and 6 I O Modules 1 0A Redundant FCIs 2 and 12 I O Modules 1 5A Additional I O Clusters and 6 I O Modules 0 5A Additional I O Clusters...

Page 100: ...55 40 C 131 104 F 2 AI890 70 mA 200 mA 1 5 5 1 55 40 C 131 104 F 2 AO810 70 mA 200 mA 3 0 10 55 40 C 131 104 F 2 AO820 100 mA 200 mA 2 8 9 6 55 40 C 131 104 F 2 AO890 70 mA 200 mA 3 1 10 4 55 40 C 13...

Page 101: ...0 mA 0 5 1 7 55 C 131 F TB811 100 mA 20 mA 0 5 1 7 55 C 131 F TB820 100 mA 2 4 8 2 55 C 131 F SD811 11 37 55 C 131 F 7 SD812 22 75 55 C 131 F 7 1 Cooling load is the heat BTU H produced by the equipme...

Page 102: ...HQHUDO QIRUPDWLRQ DQG QVWDOODWLRQ 8VHU V XLGH KDSWHU RQILJXUDWLRQ 92 3BSE 020 923R101...

Page 103: ...however in specific situations such as the time of installation work and maintenance Accordingly operating instructions are spread out in this manual See where the specific activity is treated For ge...

Page 104: ...HQHUDO QIRUPDWLRQ DQG QVWDOODWLRQ 8VHU V XLGH KDSWHU 2SHUDWLRQ 94 3BSE 020 923R101...

Page 105: ...he FCI uses those calibration parameters for calculations of the correct input and output signals Thermocouple and RTD modules use internal references for calibrations of the measured values DUGZDUH Q...

Page 106: ...and colors of LED s RFDWLRQ For the location of LEDs the following rules are applied Indications having the same meaning on every I O module for example FAULT RUN WARNING OSP are at the same position...

Page 107: ...ok internal and or external ok POWER OK or P UURU 0HVVDJHV Not applicable DXOW LQGLQJ DQG 8VHU 5HSDLU QWURGXFWLRQ Diagnostics are available in different forms for rapid localization of the source of t...

Page 108: ...rmation from the controller diagnostics that tells you where the fault is located Suspicion about a fault is raised by the process behavior Experience indicates that approximately 85 of all faults occ...

Page 109: ...the rest of the I O Station The supply system consists at least of one power supply Power can be checked at the FCI or TB820 on terminals L and L with a voltmeter The value should be 24V d c 19 2 to 3...

Page 110: ...another module The system software in the FCI checks automatically that all I O modules function correctly In the event of module fault and module exchange the module and associated signals are marked...

Page 111: ...the new module can replace the old 3 Switch off the output from the module only redundant configuration 4 Switch off input power to the module 5 Disconnect the wires 6 Unmount the module by loosening...

Page 112: ...annels on all the modules in all clusters except cluster 0 The communication will be broken to all clusters except for cluster 0 Replacement of a communication module type TB815 affects all channels o...

Page 113: ...ng the connector s out of the unit Extract the module TB820 Module Bus Modem Switch setting for I O Cluster address DQ QRW be replaced with power applied Needs room to the left of an MTU in order to b...

Page 114: ...HQHUDO QIRUPDWLRQ DQG QVWDOODWLRQ 8VHU V XLGH KDSWHU 0DLQWHQDQFH 104 3BSE 020 923R101...

Page 115: ...wer supply can be utilized for non redundant and redundant applications and does not require additional load sharing control equipment or diode voting units Two or more power supply devices can be con...

Page 116: ...fied is covered by the design The modules can be mounted on a standard DIN rail It has a mechanical latch that locks it to the DIN rail The latch can be released with a screwdriver 7HFKQLFDO DWD 7DEOH...

Page 117: ...131 F Relative humidity 10 75 10 75 Approvals Also meeting the requirements for a CE mark based upon the Low Voltage Directive 73 23 EEC requirements referring to EN 50178 including EMC capabilities...

Page 118: ...th mounting ears 7DEOH 6 6 3ULPDU 3RZHU RQQHFWLRQV 7HUPLQDO HVFULSWLRQ X1 L1 Mains power Line X1 L2 N Mains power Neutral X1 PE Mains power ground Protected Earth 7DEOH 6 6 2XWSXW 3RZHU RQQHFWLRQV 7HU...

Page 119: ...FCI s with power supply hot swap possibilities Circuit breakers or a diode voting unit at the power supplies output are required if hot replacement of supplies is required L L SA SB 24V 0V PowOK SD811...

Page 120: ...HQHUDO QIRUPDWLRQ DQG QVWDOODWLRQ 8VHU V XLGH SSHQGL 5HIHUHQFHV 110 3BSE 020 923R101 ORFN LDJUDP 6 6 L1 L2 N PE 24V 0V x x x x BUV48A 35V 270 ohms 1 W DCOK SD811 SD812 L1 L2 N PE 24V 0V x x x x 35V...

Page 121: ...kes the installation of I O Modules more flexible when laying out an enclosure design Please refer to Section 2 1 4 1 I O Station with S800 I O for details on layouts The ModuleBus extension cables us...

Page 122: ...Locks module to previous device Locks module to previous device Module DIN rail lock Locks module and provide ground connection Locks module and provide ground connection Safety Classification Class...

Page 123: ...113 ORFN LDJUDP 7 ORFN LDJUDP 7 X2 POS 0 6 7 POWOK DAT DAT N 2 24V 0V24 2 5V 5 0V 4 EM Shield CLK CLK 2 X1 ModuleBus Connector R 4 Female ModuleBus Connector DB25 Female X2 POS 0 6 7 POWOK DAT DAT N 2...

Page 124: ...07 ModuleBus Terminator is used to terminate the electrical ModuleBus Use the TB807 to terminate the electrical ModuleBus of an I O cluster The ModuleBus terminator connects to the outlet ModuleBus co...

Page 125: ...WHP 9DOXH Connections 1 DIN41612 Type R 4 X1 Module catch Attaches module MTU Safety Classification Class I according to IEC 536 earth protected Protection Rating IP20 according to IEC 529 IEC 144 Rat...

Page 126: ...HQHUDO QIRUPDWLRQ DQG QVWDOODWLRQ 8VHU V XLGH SSHQGL 5HIHUHQFHV 116 3BSE 020 923R101 ORFN LDJUDP 7 DAT DAT N CLK CLK X1 ModuleBus Connector R 4 Female...

Page 127: ...duplex configuration the optical Modulebus nodes are connected in a row The TB810 has two connectors for fiber optic connections and a connection to the communication interface module The module is eq...

Page 128: ...w indicates transmitting of data on the optical ModuleBus Rx LED Yellow indicates receiving of data on the optical ModuleBus Tx LED Yellow indicates transmitting of data on the optical ModuleBus Rx LE...

Page 129: ...plex connector Hard Clad Silica HCS fiber up to 200 meters Riser or plenum Simplex cable Standard simplex connector 2SWR FDEOH IRU 7 DFFRUGLQJ WR 3 Plastic Optical Fiber POF up to 10 meters Extra low...

Page 130: ...HQHUDO QIRUPDWLRQ DQG QVWDOODWLRQ 8VHU V XLGH SSHQGL 5HIHUHQFHV 120 3BSE 020 923R101 ORFN LDJUDP 7 7 TX RX X1 X2 E O E O...

Page 131: ...board and the power supply communications board see block diagram The termination board is a unit where most of the connections to the outside takes place It is grounded to the DIN rail through a meta...

Page 132: ...s is allowed however not more than 24 I O modules per station can be used The module is equipped with optical Transmitter Receiver for up to 10 Mbit s Both plastic and HCS Hard Clad Silica optic fibe...

Page 133: ...king indicates that the TB820 is receiving data on the two optical ModuleBus channels respectively ERx traffic LED Yellow blinking indicates the TB820 is receiving data on the electrical ModuleBus It...

Page 134: ...Supply Out X1B 3 SA Redundant Power Supply A Monitoring Input X1A 1 L 0V d c Supply In X1A 2 L 0V d c Supply Out X1A 3 SB Redundant Power Supply B Monitoring Input 7DEOH 2SWLFDO 0RGXOH XV RQQHFWLRQV...

Page 135: ...SE 020 923R101 125 2SWR FDEOH DFFRUGLQJ WR 3 Plastic Optical Fiber POF up to 15 meters Extra low loss attenuation Simplex or duplex cable Latching simplex or duplex connector Hard Clad Silica HCS fibe...

Page 136: ...DC POWOK D D POS 9 0 MB 24V L 0V MB 5V SB SA L L P owok R un F ault ORx2 ORx1 X3 X1A 1 2 1 3 3 2 TB820 1 TB820 2 Electrical Modulebus Connector E O DIN rail X1B CLK CLK POS 9 7 E O E O E O X2 ERx X4...

Page 137: ...uration and with communication with the controller Start after a short power off Below follows a description how to start and how S800 behaves during start up under different conditions 1 Check that t...

Page 138: ...imary FCI in a redundant configuration DU off both FCI in a redundant configuration The backup will be started up after the I O When the backup has started PR on only primary FCI in a redundant config...

Page 139: ...I AO and DO remains in off W warning off at power up and after module operational updated from the module O osp only outputs off With configuration and communications with the controller See timing di...

Page 140: ...r W warning off at power up and after the module operational updated from the module O osp only outputs off at power up and after module is operational it is handled by the module Power up of backup F...

Page 141: ...Q 8VHU V XLGH 6HFWLRQ 3RZHU 8S RQ 6 2 3BSE 020 923R101 131 LJXUH 3RZHU XS 7LPLQJ LDJUDP 1R RQILJXUDWLRQ DQG 1R RPPXQLFDWLRQV WR RQWUROOHU F R P F W R T1 T2 FCI I O module OSP Power up INIT in FCI S800...

Page 142: ...BSE 020 923R101 LJXUH 3RZHU XS 7LPLQJ LDJUDP 1R RQILJXUDWLRQ DQG RPPXQLFDWLRQV WR RQWUROOHU F R P F R AO DO W OSP AO DO T1 T2 FCI I O module R AI DI W AI DI Power up INIT FCI operational Start of I O...

Page 143: ...RQ 3RZHU 8S RQ 6 2 3BSE 020 923R101 133 LJXUH 3RZHU XS 7LPLQJ LDJUDP LWK RQILJXUDWLRQ DQG 1R RPPXQLFDWLRQV WR RQWUROOHU F R P T1 T2 F R AI DI W AI DI R AO DO FCI I O module W AO DO Power up INIT Start...

Page 144: ...134 3BSE 020 923R101 LJXUH 3RZHU XS 7LPLQJ LDJUDP LWK RQILJXUDWLRQ DQG RPPXQLFDWLRQV WR RQWUROOHU F R P F R AO DO W OSP AO DO T1 T2 FCI I O module R AI DI W AI DI Power up INIT FCI operational Start o...

Page 145: ...G QVWDOODWLRQ 8VHU V XLGH 6HFWLRQ 3RZHU 8S RQ 6 2 3BSE 020 923R101 135 LJXUH 3RZHU XS 7LPLQJ LDJUDP 3RZHU XS RI DFNXS LQ D 5XQQLQJ 6 VWHP F R P T1 T2 PR DU Backup Primary F R P T1 T2 PR DU INIT backup...

Page 146: ...HQHUDO QIRUPDWLRQ DQG QVWDOODWLRQ 8VHU V XLGH SSHQGL 5HIHUHQFHV 136 3BSE 020 923R101...

Page 147: ...D C supply 44 DI810 4 DI811 4 DI814 4 DI820 4 DI821 4 DI830 4 DI831 5 DI885 5 DIN rail 26 Dissipation permitted in cabinets 87 Distributed MTUs 54 DO810 5 DO814 5 DO815 5 DO820 5 DO821 5 DP820 5 Envir...

Page 148: ...121 ModuleBus optical port 32 TB810 32 ModuleBus terminator 37 2 Optical ModuleBus expansion 32 3 Personnel safety 48 Power A C supply 44 D C supply 44 Requirements 44 Power and cooling 90 Power consu...

Page 149: ...020 923R101 139 Temperature 24 90 Cabinetry factors 25 I O module factors 24 Terminator 5 TK801V003 6 TK801V006 6 TK801V012 6 TK811V015 6 TK811V050 6 TK811V150 6 TU810 6 TU811 6 TU814 6 TU830 6 TU831...

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