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V2

S500

Hardware

1-4 System

Data

S500 / Issued: 01.2007

Use of the S500 I/O modules

The S500 I/O modules either can be attached directly to an AC500 CPU (central expansion) or be
operated by the FBP Interface Module DC505-FBP (decentralized expansion).

DC532

DC532

PM581

CM577

CM572

DIN rail,
earthed

Mounting
plate,
earthed

Figure: S500 I/O modules directly attached to an AC500 CPU (central I/O expansion)

DC532

DC532

DC505

DIN rail,
earted

Mounting
plate,
earthed

Figure: S500 I/O modules attached to the FBP Interface Module DC505-FBP (decentralized expansion)

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Summary of Contents for S500

Page 1: ...rtment Page 1 3 Use of the S500 I O modules 1 4 Diagnosis LEDs 1 5 Mounting and disassembling the Terminal Units and the I O modules 1 13 Mechanical dimensions S500 1 17 Switch gear cabinet assembly 1 19 Connection system 1 20 Mechanical encoding 1 24 General wiring recommendations 1 26 Behaviour of the system in case of power supply interruptions and power recovery 1 26 Block diagrams earthing co...

Page 2: ...____________________________________________________________________________________________________________ V2 S500 Hardware 1 2 System Data S500 Issued 01 2007 ...

Page 3: ...rface Module DC505 FBP serves for the data interchange between a fieldbus and the I O modules attached to the FBP Interface Module The FBP interface module itself also has some digital inputs and outputs The fieldbus type is defined by the choice of the FieldBusPlug see documentation FieldBusPlug FBP Subjects overview Use of the S500 I O modules 1 4 Diagnosis LEDs 1 5 Mounting and disassembling th...

Page 4: ...tached directly to an AC500 CPU central expansion or be operated by the FBP Interface Module DC505 FBP decentralized expansion DC532 DC532 PM581 CM577 CM572 DIN rail earthed Mounting plate earthed Figure S500 I O modules directly attached to an AC500 CPU central I O expansion DC532 DC532 DC505 DIN rail earted Mounting plate earthed Figure S500 I O modules attached to the FBP Interface Module DC505...

Page 5: ...ata exchange is stopped depends on the behaviour of the master no error error e g error on one channel data exchange is not stopped FBP FBP communication green communication between FBP and FBP Interface Module is running communication between FBP and FBP Interface Module is broken during initialization I O Bus I O Bus communication green communication between FBP Interface Module and the I O modu...

Page 6: ... ERR1 CH ERR2 DC505 FBP AX522 DC532 DI524 DX522 LED OFF green LED ON green LED flashes red LED ON red LED flashes Figure LED displays if the FBP is not plugged Display examples during the initialization Initialization of DC505 FBP without I O modules attached UP present FBP plugged Situation PWR FBP S ERR I O Bus UP CH ERR1 CH ERR2 DC505 FBP DC505 LEDs before initialization UP is present LEDs duri...

Page 7: ...6 5 4 3 2 1 DI524 UP CH ERR1 CH ERR2 CH ERR3 CH ERR4 DI524 UP CH ERR1 CH ERR2 DX522 LEDs before initialization UP is present number of I O modules 7 LEDs during initialization of the I O Bus number of I O modules 7 initialization will not succeed because of too big number of I O modules FBP does not get an address no communication with the fieldbus master LEDs during FBP initialization number of I...

Page 8: ...R FBP S ERR I O Bus UP CH ERR1 CH ERR2 UP CH ERR2 CH ERR4 UP CH ERR1 CH ERR2 DC505 FBP AX522 DX522 DC505 DI524 UP CH ERR1 CH ERR2 CH ERR3 CH ERR4 DI524 LEDs before initialization UP is present LEDs during initialization initialization of e g two modules successful FBP however blocks the access by FBP Conf_error the red LED CONF flashes Case C1 Case C2 LEDs LED OFF green LED ON green LED flashes re...

Page 9: ... CH ERR4 UP CH ERR1 CH ERR2 DC505 FBP AX522 DX522 DC505 DI524 UP CH ERR1 CH ERR2 CH ERR3 CH ERR4 DI524 LEDs before initialization UP is present LEDs during initialization initialization of e g five modules instead of 3 successful FBP however blocks the access by FBP Conf_err the red LED CONF flashes details see the UP CH ERR1 CH ERR2 CH ERR3 CH ERR4 DC532 DC532 FBP user documentation Case D1 Case ...

Page 10: ...sing at one I O module DC532 error message see above UP CH ERR1 CH ERR2 CH ERR3 CH ERR4 DC532 DC532 the master has to evaluate the error STOP or GO Case 1 UP is missing at DC505 FBP All modules OK then an FBP communication error appears UP is present at all modules FBP is plugged Situation After 2 seconds the FBP is initialized again see cases A2 or B3 All modules OK then an I O bus error appears ...

Page 11: ...H ERR2 UP CH ERR2 CH ERR4 UP CH ERR1 CH ERR2 DC505 FBP AX522 DX522 DC505 DI524 UP CH ERR1 CH ERR2 CH ERR3 CH ERR4 DI524 An I O bus error is sent to the fieldbus master the I O Bus turns to the reset status or gets the replacement values After that an I O module of an other type is inserted into the free place Situation The status of the error message remains unchanged LEDs LED OFF green LED ON gre...

Page 12: ...odule DC505 FBP All modules OK but there is an overload or short circuit at one Situation output of an I O expansion module Internal error on the I O card of the FBP Interface Module Situation UP is present at all modules FBP is plugged Internal error on the I O card of an I O expansion module Situation All modules OK but there is a broken wire at an analog output Situation A wrong parameter was s...

Page 13: ...ng the Terminal Units and the I O modules Assembly on DIN rail Step 1 Mount DIN rail 7 5 mm or 15 mm Step 2 Mount FBP Terminal Unit TU505 or TU506 Figure Assembly of the FBP Terminal Unit TU505 or TU506 The FBP Terminal Unit is put on the DIN rail above and then snapped in below The disassembly is carried out in a reversed order Figure Disassembly of the FBP Terminal Unit TU505 or TU506 ...

Page 14: ...32 The I O Terminal Unit is installed on the DIN rail in the same way as the FBP Terminal Unit Once secured on the DIN rail slide the I O unit to the left until it fully locks into place creating a solid mechanical and electrical connection Altogether 7 I O Terminal Units can be combined with the FBP Terminal Unit 1 2 7 Figure Maximum configuration 1 FBP Terminal Unit plus 7 I O Terminal Units Imp...

Page 15: ...e 1 15 System Data S500 Issued 01 2007 Figure Disassembly of the I O Terminal Unit TU515 TU516 TU531 or TU532 A screwdriver is inserted in the indicated place to separate the Terminal Units Step 4 Mount the modules DC532 Figure Assembly of the modules Press the electronic module into the Terminal Unit until it locks in place ...

Page 16: ...he Terminal Unit should be mounted with screws a Wall Mounting Accessory TA526 must be inserted at the rear side first This plastic part prevents bending of the Terminal Unit while screwing on 1 2 Front view Rear view Rear view Holes for wall mounting 3 1 Figure Fastening with screws of the Terminal Unit TU516 as an example 1 The Wall Mounting Accessory TA526 is snapped on the rear side of the Ter...

Page 17: ...rough the screws It is necessary that the screws have a conductive surface e g steel zinc plated or brass nickel plated the mounting plate is earthed the screws have a good electrical contact to the mounting plate Mechanical dimensions S500 67 5 2 66 TU505 506 59 2 32 70 5 2 78 TU515 516 531 532 135 5 31 67 5 2 66 2 27 DC505 135 mm 5 31 inches 57 7 Dimensions Figure Dimensions of the Terminal Unit...

Page 18: ...5 5 31 76 2 99 View on the left side View on the right side 77 3 03 84 5 3 33 DIN rail 15 mm DIN rail 7 5 mm 135 mm 5 31 inches Dimensions 1 10 Figure Dimensions of Terminal Units and modules lateral views TB521 ETH 28 28 59 2 32 70 5 2 78 135 5 31 67 5 2 66 1 10 1 10 123 5 4 86 2 27 57 7 1 59 40 3 135 mm 5 31 inches Dimensions 4 9 0 19 Figure Dimensions of the AC500 CPU Terminal Base TB521 ETH fo...

Page 19: ...et assembly Basically it is recommended to mount the modules on an earthed mounting plate independent of the mounting location DC532 DC532 DC505 DC532 DC532 DC505 DIN rail earthed Mounting plate earthed DIN rail earted Mounting plate earthed Cable duct 20 mm minimum distance between the modules and the cable duct Figure Installation of AC500 S500 modules in a switch gear cabinet ...

Page 20: ...nd stop terminals at the right and the left side of the device to properly secure the modules e g type BADL P N 1SNA 399 903 R0200 Connection system Terminals for power supply and the COM1 interface CPU Terminal Base AC500 L M L M FE 1 2 3 4 5 6 7 8 9 COM1 Figure Terminals for power supply and the COM1 interface CPU Terminal Base AC500 Terminal type Screw type terminal Number of cores per terminal...

Page 21: ...s section flexible 0 08 mm to 0 75 mm 2 with the same cross section in wire end ferrule without plastic sleeve flexible 0 25 mm to 0 34 mm Terminals at the Terminal Units I O FBP 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 3 0 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 4 0 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 Figure Terminals at the Terminal Units I O FBP Terminal type ...

Page 22: ... wire end ferrule flexible 0 25 mm to 1 5 mm TWIN wire end ferrule flexible 2 x 0 25 mm or 2 x 0 5 mm or 2 x 0 75 mm with square cross section of the wire end ferrule also 2 x 1 0 mm 2 solid not intended 2 flexible not intended Connection of wires at the spring terminals Connect the wire to the spring terminal 1 2 3 b a conductor driver screw b Screwdriver for Opening for Opening closed Terminal o...

Page 23: ...ire and screwdriver 2 Insert screwdriver 2 5 x 0 4 to 3 5 x 0 5 mm at an angle screwdriver must be at least 15 mm free of insulation at the tip 3 a While erecting the screwdriver insert it until the stop requires a little strength 3 b Screwdriver inserted terminal open 4 Strip the wire for 7 mm and put on wire end ferrule 5 Insert wire into the open terminal 6 Remove the screwdriver 7 Done Disconn...

Page 24: ...river 2 5 x 0 4 to 3 5 x 0 5 mm at an angle screwdriver must be at least 15 mm free of insulation at the tip 3 While erecting the screwdriver insert it until the stop requires a little strength terminal is now open 4 Remove wire from the open terminal 5 Remove the screwdriver 6 Done Mechanical encoding 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Pos 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18...

Page 25: ... 12 11 10 9 8 7 6 5 4 3 2 1 Positions 1 18 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 TB511 ETH TB521 ETH TB541 ETH TB511 ARCNET TB521 ARCNET TB541 ARCNET TU505 TU506 TU507 RT ETH TU508 RT ETH for CPUs for CPUs Interface Modules Real Time with Ethernet with ARCNET e g DC505 FBP Ethernet Modules Mechanical c...

Page 26: ... DC Behaviour of the system in case of power supply interruptions and power recovering AC500 system supply terminals L M As soon as the CPU power supply is higher than 19 2 V DC the power supply detection is activated and the CPU is started When during operation the power supply is going down to lower than 19 2 V DC for more than 10 ms the CPU is switched to safety mode see System Technology of th...

Page 27: ...lation between the I O terminals of different I O modules several power supply units must be used There is no electrical isolation between the I O channels of an I O module Power DC505 FBP FBP Terminal Unit TU505 TU506 ZP supply DIN rail I O Bus FBP uP FBP I O Bus Power supply Digital I O UP CH ERRx ZP ZP 0V UP 24V Inputs Inputs outputs FBP 1 M 1 M Figure Blocks diagram DC505 FBP with FBP earthing...

Page 28: ...are 1 28 System Data S500 Issued 01 2007 Block diagram of the digital I O modules earthing concept Power DC532 DI524 I O Terminal Unit TU515 TU516 ZP supply DIN rail I O Bus Digital UP CH ERRx 0V UP 24V Inputs outputs I O Bus I Os I O interface 1 M 1 M ZP ZP Figure Block diagram of the digital I O modules earthing concept ...

Page 29: ...e 1 29 System Data S500 Issued 01 2007 Block diagram of the analog I O modules earthing concept Power AX522 I O Terminal Unit TU515 TU516 ZP supply DIN rail I O Bus UP CH ERRx 0V UP 24V I I I O Bus Analog I O interface Inputs Outputs I I O O O O PTC PTC 1 M 1 M Figure Block diagram of the analog I O modules earthing concept ...

Page 30: ...____________________________________________________________________________________________________________ V2 S500 Hardware 1 30 System Data S500 Issued 01 2007 ...

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