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ABB Relion SAM600, Installation Manual

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ABB Relion SAM600 Installation Manual Download Page 15

M2698-2 v2

Take care to avoid electrical shock during installation and commissioning.

M2693-2 v1

Changing the active setting group will inevitably change the IEDs operation. Be

careful and check regulations before making the change.

1MRK 514 030-UEN B

Section 2

Safety information

Switchgear control unit SAM600-IO

9

Installation manual

© Copyright 2017 ABB. All rights reserved

Summary of Contents for Relion SAM600

Page 1: ...Relion SAM600 Switchgear control unit SAM600 IO Version 2 2 IEC Installation manual ...

Page 2: ......

Page 3: ...Document ID 1MRK 514 030 UEN Issued May 2019 Revision B Product version 2 2 Copyright 2017 ABB All rights reserved ...

Page 4: ...erms of such license This product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit http www openssl org This product includes cryptographic software written developed by Eric Young eay cryptsoft com and Tim Hudson tjh cryptsoft com Trademarks ABB and Relion are registered trademarks of the ABB Group All other brand or product names mentioned in this document may be...

Page 5: ...y ruled out In case any errors are detected the reader is kindly requested to notify the manufacturer Other than under explicit contractual commitments in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment ...

Page 6: ...nd concerning electrical equipment for use within specified voltage limits Low voltage directive 2006 95 EC This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255 26 for the EMC directive and with the product standards EN 60255 1 and EN 60255 27 for the low voltage directive The product is designed in accordance with the international standards of ...

Page 7: ...kaging 13 4 2 Inspecting the product 13 4 2 1 Identifying the product 13 4 2 2 Checking delivery items 13 4 2 3 Inspecting the IED 13 4 2 4 Returning an IED damaged in transit 13 4 3 Storing 13 Section 5 Mounting 15 5 1 Required tools 15 5 2 Checking environmental conditions and mounting space 15 5 3 Mounting the IED 15 5 3 1 19 panel rack mounting 16 5 3 1 1 Overview 16 5 3 1 2 Mounting procedure...

Page 8: ...1 Identifying hardware and software version 33 7 2 Checking mounting 33 7 3 Checking the power supply 33 7 4 Energizing the IED 33 Section 8 Removing repairing and exchanging 35 8 1 Product lifecycle 35 8 2 Checking IED information 35 8 3 Removing the IED 36 8 4 Sending the IED for repair 36 8 5 Exchanging the IED 36 Section 9 Technical data 37 9 1 Dimensions 37 9 1 1 Case without protective cover...

Page 9: ...7C6 A8E6 562F29C67172 v16 IEC07000220 4 en vsd Planning purchase Engineering Installing Commissioning Operation Maintenance Decommissioning Deinstalling disposal Application manual Operation manual Installation manual Engineering manual Communication protocol manual Cyber security deployment guideline Technical manual Commissioning manual IEC07000220 V4 EN US Figure 1 The intended use of manuals t...

Page 10: ... sorted per function The manual can be used to find out when and for what purpose a typical protection function can be used The manual can also provide assistance for calculating settings The technical manual contains operation principle descriptions and lists function blocks logic diagrams input and output signals setting parameters and technical data sorted per function The manual can be used as...

Page 11: ...ruption of software or damage to equipment or property The information icon alerts the reader of important facts and conditions The tip icon indicates advice on for example how to design your project or how to use a certain function Although warning hazards are related to personal injury it is necessary to understand that under certain operational conditions operation of damaged equipment may resu...

Page 12: ...ignal must be connected to another function block in the application configuration to achieve a valid application configuration Dimensions are provided both in inches and millimeters If it is not specifically mentioned then the dimension is in millimeters Section 1 1MRK 514 030 UEN B Introduction 6 Switchgear control unit SAM600 IO Installation manual Copyright 2017 ABB All rights reserved ...

Page 13: ...M2366 2 v2 National and local electrical safety regulations must always be followed Working in a high voltage environment requires serious approach to avoid human injuries and damage to equipment M2362 2 v1 Do not touch circuitry during operation Potentially lethal voltages and currents are present M2364 2 v1 Always use suitable isolated test pins when measuring signals in open circuitry Potential...

Page 14: ...cubicle in a restricted access area within a power station substation or industrial or retail environment 2 3 Caution signs IP1503 1 v1 GUID 5D1412B8 8F9D 4D39 B6D1 60FB35797FD0 v2 Whenever changes are made in the IED measures should be taken to avoid inadvertent tripping GUID F2A7BD77 80FB 48F0 AAE5 BE73DE520CC2 v1 The IED contains components which are sensitive to electrostatic discharge ESD pre...

Page 15: ...M2693 2 v1 Changing the active setting group will inevitably change the IEDs operation Be careful and check regulations before making the change 1MRK 514 030 UEN B Section 2 Safety information Switchgear control unit SAM600 IO 9 Installation manual Copyright 2017 ABB All rights reserved ...

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Page 17: ...ct on our products and processes 3 2 Disposing of the IED AMU0600460 v6 Definitions and regulations of hazardous materials are country specific and change when the knowledge of materials increases The materials used in this product are typical for electric and electronic devices All parts used in this product are recyclable When disposing of an IED or its parts contact a local waste handler who is...

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Page 19: ...Inspecting the IED GUID F6333353 F05D 4B41 BE44 5CE5274E788E v2 Check the IED to see if any damage occurred during transportation 4 2 4 Returning an IED damaged in transit GUID 966A05ED CD30 4F66 957E 00FF38943A73 v4 If damage has occurred during transport appropriate actions must be taken against the latest carrier Please inform the nearest ABB office or representative Notify ABB immediately if t...

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Page 21: ...the front and rear of the IED to allow access to wires and optical fibers and to enable maintenance and future modifications Ensure convection cooling around the case to minimize the heating effect within the IED Avoid installation in dusty damp places and where combustible materials are present near the IED 5 3 Mounting the IED M11978 3 v12 The IED can be rack and wall mounted with the use of dif...

Page 22: ... fastening screws and washers The mounting angles are reversible which enables mounting of IED size 1 2 x 19 either to the left or the right side of the cubicle A separately ordered rack mounting kit for side by side mounted IEDs or IEDs together with RHGS cases should be selected so that the total size equals 19 Use only the screws included in the mounting kit when mounting the plates and the ang...

Page 23: ...ounting details The required torque for the screws is 3 5 Nm PosNo Description Quantity Type 1a 1b Mounting angles can be mounted either to the left or the right side of the case 2 2 Screw 8 M4x6 3 Washer 8 M4x6 1MRK 514 030 UEN B Section 5 Mounting Switchgear control unit SAM600 IO 17 Installation manual Copyright 2017 ABB All rights reserved ...

Page 24: ...ing the plates and the angles on the IED Screws with wrong dimension may damage the PCBs inside the IED 5 3 2 2 Mounting procedure for wall mounting M11949 2 v3 1 2 3 4 5 6 IEC17000054 1 en vsdx IEC17000054 V1 EN US Figure 4 Wall mounting details The required torque for screws is 3 5 Nm and for nuts is 4 5 Nm Section 5 1MRK 514 030 UEN B Mounting 18 Switchgear control unit SAM600 IO Installation m...

Page 25: ...anel mounting kit must be used The mounting kit has to be ordered separately Use only the screws included in the mounting kit when mounting the plates and the angles on the IED Screws with wrong dimension may damage the PCBs inside the IED 5 3 3 2 Mounting procedure for side by side rack mounting M11955 2 v4 IEC17000121 1 en vsdx 1 2 3 4 3 IEC17000121 V1 EN US Figure 5 Side by side rack mounting d...

Page 26: ...Quantity Type 1 Mounting plate 2 2 3 Screw 16 M4x6 4 Mounting angle 2 5 Washer 16 M4x6 Section 5 1MRK 514 030 UEN B Mounting 20 Switchgear control unit SAM600 IO Installation manual Copyright 2017 ABB All rights reserved ...

Page 27: ... TRM to digital signals processed by the NUM Carrier for communication boards Note TRM module is not included in SAM600 IO so ADM module is only used for internal communication carrier for IO modules Table 3 Application specific modules Module Description Binary input module BIM Module with 16 optically isolated binary inputs Binary output module BOM Module with 24 single outputs or 12 double pole...

Page 28: ...9478 A7A6 40C6 BC42 47C9B0222E7C V1 EN US Rear position Module X11 PSM X31 and X32 etc to X51 and X52 BIM BOM SOM IOM or MIM X301 X302 X303 X304 SFP X306 OEM X3061 X3062 SFP if OEM is selected X402 Service kit port Section 6 1MRK 514 030 UEN B Connecting 22 Switchgear control unit SAM600 IO Installation manual Copyright 2017 ABB All rights reserved ...

Page 29: ...US Rear position Module X11 PSM X31 and X32 etc to X161 and X162 BIM BOM SOM IOM or MIM X301 X302 X303 X304 SFP X306 OEM X3061 X3062 SFP if OEM is selected X402 Service kit port 1MRK 514 030 UEN B Section 6 Connecting Switchgear control unit SAM600 IO 23 Installation manual Copyright 2017 ABB All rights reserved ...

Page 30: ... 4 v14 1MRK002801 AC 11 670 1 2 PG V2 EN US Figure 6 Binary input module BIM Section 6 1MRK 514 030 UEN B Connecting 24 Switchgear control unit SAM600 IO Installation manual Copyright 2017 ABB All rights reserved ...

Page 31: ...Figure 7 mA input module MIM X11 1 3 X11 2 X11 4 5 Power supply module PSM INTERNAL FAIL p1 Ready Fail Protective earth must be connected EL 1MRK002801 AC 7 670 1 2 PG V3 EN US Figure 8 Power supply module PSM 1MRK 514 030 UEN B Section 6 Connecting Switchgear control unit SAM600 IO 25 Installation manual Copyright 2017 ABB All rights reserved ...

Page 32: ...igure 9 Binary output module BOM 1MRK002801 AC 13 670 1 2 PG V2 EN US Figure 10 Static output module SOM Section 6 1MRK 514 030 UEN B Connecting 26 Switchgear control unit SAM600 IO Installation manual Copyright 2017 ABB All rights reserved ...

Page 33: ... in the cubicle Electrical codes and standards require that protective earth cables are green yellow conductors with a cross section area of at least 2 5 mm2 AWG14 The cubicle must be properly connected to the station earthing system Use a conductor with a core cross section area of at least 4 mm2 AWG 12 1MRK 514 030 UEN B Section 6 Connecting Switchgear control unit SAM600 IO 27 Installation manu...

Page 34: ...ding male connector to the female connector Inserting anything else such as a measurement probe may violate the female connector and prevent a proper electrical contact between the printed circuit board and the external wiring connected to the screw terminal block The auxiliary power wiring should have a minimum cross sectional area of 1 0 mm2 and a voltage rating of 250 V Branch circuit protectio...

Page 35: ...switch of type RTXP 24 COMBIFLEX wires with 20 A sockets 1 5mm AWG16 conductor area must be used to connect the auxiliary power Procedure 1 Connect signals to the female connector The conductors can be of rigid type solid stranded or of flexible type The female connectors accept conductors with a cross section area of 0 2 2 5 mm2 AWG 24 14 If two conductors are used in the same terminal the maximu...

Page 36: ...V1 EN US Figure 13 A female connector top screw compression type bottom ringlug type IEC04000167 V1 EN US Figure 14 Board with male connectors Section 6 1MRK 514 030 UEN B Connecting 30 Switchgear control unit SAM600 IO Installation manual Copyright 2017 ABB All rights reserved ...

Page 37: ...UM module and ports X3061 and X3062 on the OEM module are used for IEC 61850 8 1 communication Ports X301 X302 X303 X304 and X3061 X3062 are to be used in pairs for redundant communication The optical port connectors are of LC type and the galvanic connectors are of RJ45 type fiber optical cables are very sensitive to handling Do not bend too sharply The minimum curvature radius is 15 cm for plast...

Page 38: ...manufacturer for specific types of optical cables connectors When utilizing galvanic RJ45 SFP ports for the IEDs network connection s the installation shall be done in such way that the electrical power distribution environment follows Environment A as specified in IEEE 802 3 In other words the LAN or LAN segments with all its associated interconnected equipment is entirely contained within a sing...

Page 39: ...efore energizing the IED 7 4 Energizing the IED GUID E40DE80C 8DA4 4E17 876C 4CC3CE706347 v4 Before connecting the auxiliary power check that the terminal strip is wired and placed correctly Remove the protective film from the top side of the unit During IED start up you can observe the internal fail relay that should change state to ready after around 1 minute In order to get the following inform...

Page 40: ...34 ...

Page 41: ...d information about the device such as version and serial number To find the information navigate through the LHMI menus as indicated below 1 Select Main Menu Diagnostics IED status Product identifiers 2 Select a submenu with and 3 Enter the selected submenu with 4 Browse the information with and The Product identifiers submenu contains product related information including product type product ve...

Page 42: ...IED can be upgraded 8 4 Sending the IED for repair AMU0600445 v4 In case of product problems contact the nearest ABB office or representative for consultation and instructions 8 5 Exchanging the IED GUID 1EB39784 696C 4B2E B560 4115F721DCAB v9 To exchange the IED with another identical unit remove the IED and install the new one Contact your local ABB for information about exchangeable units Secti...

Page 43: ...ithout protective cover with 19 rack mounting kit M2152 11 v5 Case size mm A B C D E F G H I 6U 1 2 x 19 265 9 223 7 204 1 249 9 205 8 190 5 466 5 189 1 482 6 6U 1 1 x 19 265 9 448 0 204 1 249 9 430 1 190 5 466 5 189 1 482 6 The G and I dimensions are defined by the 19 rack mounting kit 1MRK 514 030 UEN B Section 9 Technical data Switchgear control unit SAM600 IO 37 Installation manual Copyright 2...

Page 44: ...re 19 Case with protective cover Figure 20 Case with protective cover and 19 rack mounting kit IEC17000119 1 en vsd IEC17000119 V1 EN US Figure 21 Protective cover case with details Section 9 1MRK 514 030 UEN B Technical data 38 Switchgear control unit SAM600 IO Installation manual Copyright 2017 ABB All rights reserved ...

Page 45: ... K dimensions are defined by the 19 rack mounting kit 9 1 3 Wall mounting dimensions M11569 3 v5 B C D E IEC17000055 1 en vsdx A IEC17000055 V1 EN US Figure 22 Wall mounting Case size mm A B C D E 6U 1 2 x 19 254 5 190 5 242 26 259 06 202 61 6U 1 1 x 19 254 5 190 5 466 5 483 5 202 61 1MRK 514 030 UEN B Section 9 Technical data Switchgear control unit SAM600 IO 39 Installation manual Copyright 2017...

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Page 47: ...tatus BR External bistable relay BS British Standards BSR Binary signal transfer function receiver blocks BST Binary signal transfer function transmit blocks C37 94 IEEE ANSI protocol used when sending binary signals between IEDs CAN Controller Area Network ISO standard ISO 11898 for serial communication CB Circuit breaker CBM Combined backplane module CCITT Consultative Committee for Internationa...

Page 48: ...r CCVT Capacitive voltage transformer DAR Delayed autoreclosing DARPA Defense Advanced Research Projects Agency The US developer of the TCP IP protocol etc DBDL Dead bus dead line DBLL Dead bus live line DC Direct current DFC Data flow control DFT Discrete Fourier transform DHCP Dynamic Host Configuration Protocol DIP switch Small switch mounted on a printed circuit board DI Digital input DLLB Dea...

Page 49: ...ed switchgear GOOSE Generic object oriented substation event GPS Global positioning system GSAL Generic security application GSE Generic substation event HDLC protocol High level data link control protocol based on the HDLC standard HFBR connector type Plastic fiber connector HLV circuit Hazardous Live Voltage according to IEC60255 27 HMI Human machine interface HSAR High speed autoreclosing HSR H...

Page 50: ...ion in the IED is representative of a type of function IP 1 Internet protocol The network layer for the TCP IP protocol suite widely used on Ethernet networks IP is a connectionless best effort packet switching protocol It provides packet routing fragmentation and reassembly through the data link layer 2 Ingression protection according to IEC 60529 IP 20 Ingression protection according to IEC 6052...

Page 51: ...PMC PCI Mezzanine card POR Permissive overreach POTT Permissive overreach transfer trip Process bus Bus or LAN used at the process level that is in near proximity to the measured and or controlled components PRP Parallel redundancy protocol PSM Power supply module PST Parameter setting tool within PCM600 PTP Precision time protocol PT ratio Potential transformer or voltage transformer ratio PUTT P...

Page 52: ... transformer or generator SVC Static VAr compensation TC Trip coil TCS Trip circuit supervision TCP Transmission control protocol The most common transport layer protocol used on Ethernet and the Internet TCP IP Transmission control protocol over Internet Protocol The de facto standard Ethernet protocols incorporated into 4 2BSD Unix TCP IP was developed by DARPA for Internet working and encompass...

Page 53: ...rsal Time 1 UT1 thus allowing for the eccentricity of the Earth s orbit the rotational axis tilt 23 5 degrees but still showing the Earth s irregular rotation on which UT1 is based The Coordinated Universal Time is expressed using a 24 hour clock and uses the Gregorian calendar It is used for aeroplane and ship navigation where it is also sometimes known by the military name Zulu time Zulu in the ...

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Page 56: ...B AB Grid Automation Products SE 721 59 Västerås Sweden Phone 46 0 21 32 50 00 www abb com protection control Copyright 2017 ABB All rights reserved Scan this QR code to visit our website 1MRK 514 030 UEN ...

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