ABB Relion SAM600-IO Installation Manual Download

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Relion

SAM600

Switchgear control unit SAM600-IO
Version 2.2

Installation manual

Summary of Contents for Relion SAM600-IO

Page 1: ...Relion SAM600 Switchgear control unit SAM600 IO Version 2 2 Installation manual ...

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Page 4: ...product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit https www openssl org This product includes cryptographic software written developed by Eric Young eay cryptsoft com and Tim Hudson tjh cryptsoft com Trademarks ABB is a registered trademark of ABB Asea Brown Boveri Ltd Manufactured by for a Hitachi Power Grids company All other brand or product names mention...

Page 5: ...y ruled out In case any errors are detected the reader is kindly requested to notify the manufacturer Other than under explicit contractual commitments in no event shall Hitachi Power Grids be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment ...

Page 6: ...rning electrical equipment for use within specified voltage limits Low voltage directive 2006 95 EC This conformity is the result of tests conducted by Hitachi Power Grids in accordance with the product standard EN 60255 26 for the EMC directive and with the product standards EN 60255 1 and EN 60255 27 for the low voltage directive The product is designed in accordance with the international stand...

Page 7: ...cting the product 11 4 2 1 Identifying the product 11 4 2 2 Checking delivery items 11 4 2 3 Inspecting the IED 11 4 2 4 Returning an IED damaged in transit 11 4 3 Storing 11 Section 5 Mounting 13 5 1 Required tools 13 5 2 Checking environmental conditions and mounting space 13 5 3 Mounting the IED 13 5 3 1 19 panel rack mounting 14 5 3 1 1 Overview 14 5 3 1 2 Mounting procedure for 19 panel rack ...

Page 8: ...dware and software version 31 7 2 Checking mounting 31 7 3 Checking the power supply 31 7 4 Energizing the IED 31 Section 8 Removing repairing and exchanging 33 8 1 Product lifecycle 33 8 2 Checking IED information 33 8 3 Removing the IED 34 8 4 Sending the IED for repair 34 8 5 Exchanging the IED 34 Section 9 Technical data 35 9 1 Dimensions 35 9 1 1 Case without protective cover 35 9 1 2 Case wi...

Page 9: ... basic knowledge of handling electronic equipment 1 3 Product documentation 1 3 1 Product documentation set GUID 3AA69EA6 F1D8 47C6 A8E6 562F29C67172 v16 IEC07000220 4 en vsd Planning purchase Engineering Installing Commissioning Operation Maintenance Decommissioning Deinstalling disposal Application manual Operation manual Installation manual Engineering manual Communication protocol manual Cyber...

Page 10: ...ual provides information related to the need of LHMI service kit to monitor diagnostics and make configuration changes The application manual contains application descriptions and setting guidelines sorted per function The manual can be used to find out when and for what purpose a typical protection function can be used The manual can also provide assistance for calculating settings The technical ...

Page 11: ... caution icon indicates important information or warning related to the concept discussed in the text It might indicate the presence of a hazard which could result in corruption of software or damage to equipment or property The information icon alerts the reader of important facts and conditions The tip icon indicates advice on for example how to design your project or how to use a certain functi...

Page 12: ...ware the character after an input signal name indicates that the signal must be connected to another function block in the application configuration to achieve a valid application configuration Dimensions are provided both in inches and millimeters If it is not specifically mentioned then the dimension is in millimeters Section 1 1MRK 514 030 UEN Rev C Introduction 6 Switchgear control unit SAM600...

Page 13: ...d Working in a high voltage environment requires serious approach to avoid human injuries and damage to equipment M2362 2 v1 Do not touch circuitry during operation Potentially lethal voltages and currents are present M2364 2 v1 Always use suitable isolated test pins when measuring signals in open circuitry Potentially lethal voltages and currents are present M2370 2 v1 Never connect or disconnect...

Page 14: ... are made in the IED measures should be taken to avoid inadvertent tripping GUID F2A7BD77 80FB 48F0 AAE5 BE73DE520CC2 v1 The IED contains components which are sensitive to electrostatic discharge ESD precautions shall always be observed prior to touching components M2695 2 v2 Always transport PCBs modules using certified conductive bags M2696 2 v1 Do not connect live wires to the IED Internal circ...

Page 15: ...ur products and processes 3 2 Disposing of the IED AMU0600460 v6 Definitions and regulations of hazardous materials are country specific and change when the knowledge of materials increases The materials used in this product are typical for electric and electronic devices All parts used in this product are recyclable When disposing of an IED or its parts contact a local waste handler who is author...

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Page 17: ... F6333353 F05D 4B41 BE44 5CE5274E788E v2 Check the IED to see if any damage occurred during transportation 4 2 4 Returning an IED damaged in transit GUID 966A05ED CD30 4F66 957E 00FF38943A73 v5 If damage has occurred during transport appropriate actions must be taken against the latest carrier Please inform the nearest Hitachi Power Grids office or representative Notify Hitachi Power Grids immedia...

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Page 19: ...heck that sufficient space is available Sufficient space is needed at the front and rear of the IED to allow access to wires and optical fibers and to enable maintenance and future modifications Ensure convection cooling around the case to minimize the heating effect within the IED 5 3 Mounting the IED M11978 3 v12 The IED can be rack and wall mounted with the use of different mounting kits see fi...

Page 20: ...ing screws and washers The mounting angles are reversible which enables mounting of IED size 1 2 x 19 either to the left or the right side of the cubicle A separately ordered rack mounting kit for side by side mounted IEDs or IEDs together with RHGS cases should be selected so that the total size equals 19 Use only the screws included in the mounting kit when mounting the plates and the angles on ...

Page 21: ...Mounting angles can be mounted either to the left or the right side of the case 2 2 Screw 8 M4x6 3 Washer 8 M4x6 5 3 2 Wall mounting IP10316 1 v1 5 3 2 1 Overview M11973 3 v7 All case sizes 1 2 x 19 and 1 1 x 19 can be wall mounted It is also possible to mount the IED on a panel or in a cubicle 1MRK 514 030 UEN Rev C Section 5 Mounting Switchgear control unit SAM600 IO 15 Installation manual 2017 ...

Page 22: ... 2 3 4 5 6 IEC17000054 1 en vsdx IEC17000054 V1 EN US Figure 4 Wall mounting details The required torque for screws is 3 5 Nm and for nuts is 4 5 Nm PosNo Description Quantity Type 1 Washer 8 M4 2 Screw 8 M4x6 3 Mounting profiles 2 4 Nut 6 M6 5 Spacer 4 6 Mounting angles 2 Section 5 1MRK 514 030 UEN Rev C Mounting 16 Switchgear control unit SAM600 IO Installation manual 2017 2021 Hitachi Power Gri...

Page 23: ...kit when mounting the plates and the angles on the IED Screws with wrong dimension may damage the PCBs inside the IED 5 3 3 2 Mounting procedure for side by side rack mounting M11955 2 v4 IEC17000121 1 en vsdx 1 2 3 4 3 IEC17000121 V1 EN US Figure 5 Side by side rack mounting details The required torque for the screws is 3 5 Nm PosNo Description Quantity Type 1 Mounting plate 2 2 3 Screw 16 M4x6 4...

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Page 25: ...digital signals processed by the NUM Carrier for communication boards Note TRM module is not included in SAM600 IO so ADM module is only used for internal communication carrier for IO modules Table 3 Application specific modules Module Description Binary input module BIM Module with 16 optically isolated binary inputs Binary output module BOM Module with 24 single outputs or 12 double pole command...

Page 26: ...6 40C6 BC42 47C9B0222E7C V1 EN US Rear position Module X11 PSM X31 and X32 etc to X51 and X52 BIM BOM SOM IOM or MIM X301 X302 X303 X304 SFP X306 OEM X3061 X3062 SFP if OEM is selected X402 Service kit port Section 6 1MRK 514 030 UEN Rev C Connecting 20 Switchgear control unit SAM600 IO Installation manual 2017 2021 Hitachi Power Grids All rights reserved ...

Page 27: ...position Module X11 PSM X31 and X32 etc to X161 and X162 BIM BOM SOM IOM or MIM X301 X302 X303 X304 SFP X306 OEM X3061 X3062 SFP if OEM is selected X402 Service kit port 1MRK 514 030 UEN Rev C Section 6 Connecting Switchgear control unit SAM600 IO 21 Installation manual 2017 2021 Hitachi Power Grids All rights reserved ...

Page 28: ...MRK002801 AC 11 670 1 2 PG V2 EN US Figure 6 Binary input module BIM Section 6 1MRK 514 030 UEN Rev C Connecting 22 Switchgear control unit SAM600 IO Installation manual 2017 2021 Hitachi Power Grids All rights reserved ...

Page 29: ... mA input module MIM X11 1 3 X11 2 X11 4 5 Power supply module PSM INTERNAL FAIL p1 Ready Fail Protective earth must be connected EL 1MRK002801 AC 7 670 1 2 PG V3 EN US Figure 8 Power supply module PSM 1MRK 514 030 UEN Rev C Section 6 Connecting Switchgear control unit SAM600 IO 23 Installation manual 2017 2021 Hitachi Power Grids All rights reserved ...

Page 30: ...Binary output module BOM 1MRK002801 AC 13 670 1 2 PG V3 EN US Figure 10 Static output module SOM Section 6 1MRK 514 030 UEN Rev C Connecting 24 Switchgear control unit SAM600 IO Installation manual 2017 2021 Hitachi Power Grids All rights reserved ...

Page 31: ... cubicle Electrical codes and standards require that protective earth cables are green yellow conductors with a cross section area of at least 2 5 mm2 AWG14 The cubicle must be properly connected to the station earthing system Use a conductor with a core cross section area of at least 4 mm2 AWG 12 1MRK 514 030 UEN Rev C Section 6 Connecting Switchgear control unit SAM600 IO 25 Installation manual ...

Page 32: ...ything else such as a measurement probe may violate the female connector and prevent a proper electrical contact between the printed circuit board and the external wiring connected to the screw terminal block The auxiliary power wiring should have a minimum cross sectional area of 1 0 mm2 and a voltage rating of 250 V Branch circuit protection must be provided in the auxiliary power supply wiring ...

Page 33: ... 1 5mm AWG16 conductor area must be used to connect the auxiliary power Procedure 1 Connect signals to the female connector The conductors can be of rigid type solid stranded or of flexible type The female connectors accept conductors with a cross section area of 0 2 2 5 mm2 AWG 24 14 If two conductors are used in the same terminal the maximum permissible cross section area is 0 2 1 mm2 AWG 24 18 ...

Page 34: ...S Figure 13 A female connector top screw compression type bottom ringlug type IEC04000167 V1 EN US Figure 14 Board with male connectors Section 6 1MRK 514 030 UEN Rev C Connecting 28 Switchgear control unit SAM600 IO Installation manual 2017 2021 Hitachi Power Grids All rights reserved ...

Page 35: ...for IEC 61850 8 1 communication Ports X301 X302 X303 X304 and X3061 X3062 are to be used in pairs for redundant communication The optical port connectors are of LC type and the galvanic connectors are of RJ45 type fiber optical cables are very sensitive to handling Do not bend too sharply The minimum curvature radius is 15 cm for plastic fiber cables and 25 cm for glass fiber cables If cable strap...

Page 36: ...en utilizing galvanic RJ45 SFP ports for the IEDs network connection s the installation shall be done in such way that the electrical power distribution environment follows Environment A as specified in IEEE 802 3 In other words the LAN or LAN segments with all its associated interconnected equipment is entirely contained within a single low voltage power distribution system and within a single bu...

Page 37: ...g the IED 7 4 Energizing the IED GUID E40DE80C 8DA4 4E17 876C 4CC3CE706347 v5 Before connecting the auxiliary power check that the terminal strip is wired and placed correctly Remove the protective film from the top side of the unit During IED start up you can observe the internal fail relay that should change state to ready after around 1 minute In order to get the following information in SAM600...

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Page 39: ...mation about the device such as version and serial number To find the information navigate through the LHMI menus as indicated below 1 Select Main Menu Diagnostics IED status Product identifiers 2 Select a submenu with and 3 Enter the selected submenu with 4 Browse the information with and The Product identifiers submenu contains product related information including product type product version p...

Page 40: ...ded 8 4 Sending the IED for repair AMU0600445 v5 In case of product problems contact the nearest Hitachi Power Grids office or representative for consultation and instructions 8 5 Exchanging the IED GUID 1EB39784 696C 4B2E B560 4115F721DCAB v10 To exchange the IED with another identical unit remove the IED and install the new one Contact your local Hitachi Power Grids for information about exchang...

Page 41: ...rotective cover with 19 rack mounting kit M2152 11 v5 Case size mm A B C D E F G H I 6U 1 2 x 19 265 9 223 7 204 1 249 9 205 8 190 5 466 5 189 1 482 6 6U 1 1 x 19 265 9 448 0 204 1 249 9 430 1 190 5 466 5 189 1 482 6 The G and I dimensions are defined by the 19 rack mounting kit 1MRK 514 030 UEN Rev C Section 9 Technical data Switchgear control unit SAM600 IO 35 Installation manual 2017 2021 Hitac...

Page 42: ...se with protective cover Figure 20 Case with protective cover and 19 rack mounting kit IEC17000119 1 en vsd IEC17000119 V1 EN US Figure 21 Protective cover case with details Section 9 1MRK 514 030 UEN Rev C Technical data 36 Switchgear control unit SAM600 IO Installation manual 2017 2021 Hitachi Power Grids All rights reserved ...

Page 43: ...nsions are defined by the 19 rack mounting kit 9 1 3 Wall mounting dimensions M11569 3 v5 B C D E IEC17000055 1 en vsdx A IEC17000055 V1 EN US Figure 22 Wall mounting Case size mm A B C D E 6U 1 2 x 19 254 5 190 5 242 26 259 06 202 61 6U 1 1 x 19 254 5 190 5 466 5 483 5 202 61 1MRK 514 030 UEN Rev C Section 9 Technical data Switchgear control unit SAM600 IO 37 Installation manual 2017 2021 Hitachi...

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Page 45: ...odule BOS Binary outputs status BR External bistable relay BS British Standards BSR Binary signal transfer function receiver blocks BST Binary signal transfer function transmit blocks C37 94 IEEE ANSI protocol used when sending binary signals between IEDs CAM Central Account Management CAN Controller Area Network ISO standard ISO 11898 for serial communication CB Circuit breaker CBM Combined backp...

Page 46: ...arrier send CT Current transformer CU Communication unit CVT or CCVT Capacitive voltage transformer DAR Delayed autoreclosing DARPA Defense Advanced Research Projects Agency The US developer of the TCP IP protocol etc DBDL Dead bus dead line DBLL Dead bus live line DC Direct current DFC Data flow control DFT Discrete Fourier transform DHCP Dynamic Host Configuration Protocol DIP switch Small switc...

Page 47: ...ule GDE Graphical display editor within PCM600 GI General interrogation command GIS Gas insulated switchgear GOOSE Generic object oriented substation event GPS Global positioning system GSAL Generic security application GSE Generic substation event HDLC protocol High level data link control protocol based on the HDLC standard HFBR connector type Plastic fiber connector HLV circuit Hazardous Live V...

Page 48: ...formation that is representative of a type In the same way an instance of a function in the IED is representative of a type of function IP 1 Internet protocol The network layer for the TCP IP protocol suite widely used on Ethernet networks IP is a connectionless best effort packet switching protocol It provides packet routing fragmentation and reassembly through the data link layer 2 Ingression pr...

Page 49: ...ard PELV circuit Protected Extra Low Voltage circuit type according to IEC60255 27 PMC PCI Mezzanine card POR Permissive overreach POTT Permissive overreach transfer trip Process bus Bus or LAN used at the process level that is in near proximity to the measured and or controlled components PRP Parallel redundancy protocol PSM Power supply module PST Parameter setting tool within PCM600 PTP Precisi...

Page 50: ...rpoint Neutral point of transformer or generator SVC Static VAr compensation TC Trip coil TCS Trip circuit supervision TCP Transmission control protocol The most common transport layer protocol used on Ethernet and the Internet TCP IP Transmission control protocol over Internet Protocol The de facto standard Ethernet protocols incorporated into 4 2BSD Unix TCP IP was developed by DARPA for Interne...

Page 51: ...e 1 UT1 thus allowing for the eccentricity of the Earth s orbit the rotational axis tilt 23 5 degrees but still showing the Earth s irregular rotation on which UT1 is based The Coordinated Universal Time is expressed using a 24 hour clock and uses the Gregorian calendar It is used for aeroplane and ship navigation where it is also sometimes known by the military name Zulu time Zulu in the phonetic...

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Page 54: ...id Automation Products SE 721 59 Västerås Sweden Phone 46 0 10 738 00 00 https hitachiabb powergrids com protection control 2017 2021 Hitachi Power Grids All rights reserved Scan this QR code to visit our website 1MRK 514 030 UEN ...

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