ABB Integritas Quick Start Manual Download Page 4

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QUICK START GUIDE

Page 4

Version 6.0

Installation

Regulations, standards, site engineering instructions etc. take precedence over these general installation

instructions.

Step 1

Set External Shunt Jumper

0ption

The charger is factory configured for an internal shunt.

Set the Shunt Jumper to External if an external shunt is used.

Remove charger rear panel—

screws: 3 each top and bottom.

Move both Shunt Jumpers HDR11 and HDR12 to RMT (External) position—pins 2

Replace charger rear panel. Secure with 6 screws.

Tools required:

•

Wire cutters and strippers

•

Torque wrench

65 in

lb (0

10 Nm)

•

Screwdrivers

Philips and Flat

•

Cable crimpers

•

Sockets

5/16”, 7/16,

etc.

Jumpers in External (RMT Positions

Summary of Contents for Integritas

Page 1: ...ed Class III output surge device included Full featured charger control unit Wall Mount Bracket top and bottom Door Latch Lock option Control Panel Door Latch Lock option Drip Drop Shield Input Box Output Box IO Module IP Rectifier slots 3 Air Filter DC Output Box Chassis Ground Lug Signal Wire Knockouts top and bottom Controller IO Module slot Air Filter IP Rectifier slots 3 Output Signal Unit In...

Page 2: ...nect Output Signals Unit Signals 13 10Install Rectifiers 14 11 Initial Start Up 14 12 Configure Controller 14 13 Apply Power to Loads 15 Information Controller View and Change Parameters and Alarm Severity 15 Controller Controller LAN Port Local Network 16 Controller Alarm Relay Jumpers 16 IP843G Controller Basic Operation 16 IP943G Controller Basic Operation 18 Battery Monitoring Connections for ...

Page 3: ...tteries if applicable are to be installed in accordance with all national and local rules and regulations including CEC part 1 Personnel with electronic medical devices need to be aware that proximity to DC power and distribution systems including batteries and cables typically found in telecommunications utility rooms can affect medical electronic devices such as pacemakers Effects decrease with ...

Page 4: ...ry configured for an internal shunt Set the Shunt Jumper to External if an external shunt is used 1 Remove charger rear panel 6 screws 3 each top and bottom 2 Move both Shunt Jumpers HDR11 and HDR12 to RMT External position pins 2 3 3 Replace charger rear panel Secure with 6 screws Tools required Wire cutters and strippers Torque wrench 0 65 in lb 0 10 Nm Screwdrivers Philips and Flat Cable crimpe...

Page 5: ... mount the bottom bracket Use the bottom bracket as a template c Secure the bottom bracket to the wall with mounting hardware 3 Prepare to secure the top wall mount bracket to the wall a Place the charger against the wall resting on the wall mounted bottom bracket b Temporarily install one screw through the bottom bracket into the charger c Mark 4 holes in the wall for top bracket mounting hardwar...

Page 6: ...reakers are off Charger AC1 and external AC feed breaker 2 Choose the next step to match AC input voltage marked on the charger ratings label Step 3 Ground the Chassis Chassis ground lug 1 4 on 5 8 centers lug provided Minimum 6 AWG recommended 1 Connect ground wire to chassis on top or bottom of cabinet 1 4 20 screws 2 provided Torque to 65 in lb 7 3 Nm using a 7 16 socket wrench AC Input per Cha...

Page 7: ...ier Positions Powered Maximum Rectifiers per Feed External Feed Protector Minimum Wire External Feed Protector Minimum Wire 1 1 20A 14AWG 20A 14AWG 2 2 40A 8AWG 40A 8AWG 3 3 60A 6AWG 60A 6AWG Recommended External Protection and Minimum Wire Size 6 AWG max 23 6 rectifier configuration 120V Phase to Neutral 1200W per rectifier max 240V Phase to Neutral 2725W per rectifier max Single Phase Rectifiers...

Page 8: ... Input Box in conduit through one of the 2 knockouts 4 Connect Ground wire green green yellow to lug a Strip 1 2 13mm b Insert into ground lug c Tighten lug screw securely d Pull wire to verify 5 Connect each AC wire to the terminal block in the AC Input Box AC terminal connections are labeled at each position Gnd L N L1 and L2 a Strip 1 4 10mm b Insert into terminal block c Torque screw to 13 in ...

Page 9: ... 8AWG Recommended External Protection and Minimum Wire Size 6 AWG max 23 6 rectifier configuration 380 480V Phase to Phase 2725W per rectifier max Three 3 Phase Rectifiers Rectifier Positions Powered Maximum Rectifiers per Feed External Feed Protector Minimum Wire 1 1 15A 14AWG 2 2 30A 10AWG 3 3 40A 8AWG 4 4 50A 6AWG 5 5 60A 6AWG 6 6 70A 4AWG Recommended External Protection and Minimum Wire Size 6...

Page 10: ... lug 5 Strip 1 2 13mm 6 Insert into ground lug 7 Tighten lug screw securely 8 Pull wire to verify 5 Connect each AC wire to the terminal block in the AC Input Box AC terminal connections are labeled at each position Gnd L N L1 and L2 a Strip 1 4 10mm b Insert into terminal block c Torque screw to 13 in lb 1 5 Nm d Pull wire to verify Go to Step 5 Top Feed Bottom Feed 240V Recommended External Prot...

Page 11: ...connections are labeled at each position Gnd L N L1 and L2 a Strip 1 4 10mm b Insert into terminal block c Torque screw to 13 in lb 1 5 Nm d Pull wire to verify Go to Step 5 Top Feed Bottom Feed L1 L2 L3 N GND GND L1 L3 L1 L3 L2 N Recommended External Protection and Minimum Wire Size 6 AWG max 19 3 rectifier configuration 277V Phase to Neutral 2725W per rectifier max Three Phase Rectifiers Rectifi...

Page 12: ...ipment being powered accepts the charger output voltage 2 Verify all DC breakers DC1 DC2 are OFF 3 Remove the DC Output Box cover 4 thumbscrews 4 Connect Load 1 Positive cable to the Positive terminal block position marked Load 1 5 Connect Load 1 Negative cable to the Negative terminal block position behind the positive position marked Load 1 6 If DC2 Breaker is labeled Load Repeat from 4 for Load...

Page 13: ...ers DC1 and DC2 BATT if present are OFF 3 Remove the DC Output Box cover 4 thumbscrews 4 Connect Battery Positive cable to the terminal block position marked BAT1 BAT2 for second battery 5 Connect Battery Negative cable to the terminal block position marked BAT1 BAT2 for second battery 6 Repeat from 1 for second battery if present 7 Turn BATT breaker ON if present 8 Verify the Reverse Polarity LED...

Page 14: ... IP843G IO Module Step 7 Connect External Distribution future option ALARM OUTPUTS RATED 125VDC 0 5A REF FACTORY DEFAULT ASSIGNMENT SIGNAL PIN 1 COMMON PIN2 TB1 CRITICAL ALARM TB2 MAJOR ALARM CHARGER SUMMARY TB3 MINOR ALARM TB4 R1 RECTIFIER FAIL RFA MRFA TB5 R2 AC FAIL ACF MACF TB6 R3 LOW VOLTAGE BD VLV TB7 R4 GROUND FAULT GFI TB8 R5 SURGE PROTECTOR SPD TB9 R6 HIGH VOLTAGE HVSD HV TB10 R7 CHECK BA...

Page 15: ...LT ASSIGNMENT SIGNAL PIN 1 COMMON PIN 2 TB1 Power Critical Alarm severity indicator TB2 Power Major Alarm severity indicator TB3 Power Minor Alarm severity indicator TB4 R1 Rectifier Fail RFA MRFA TB5 R2 AC Fail alarm ACF MACF TB6 R3 Low Voltage BD VLV TB7 R4 Ground Fault GFI TB8 R5 High Voltage HVSD HV TB9 R6 Multiple Rectifier Fail MRFA MFA TB10 R7 Check Battery ALARM INPUTS DRY NO VOLTAGE BINAR...

Page 16: ...ery and posts terminals not provided Stack up Battery Post Power terminal Remote Voltage Sense terminal c Torque per battery specification 2 Connect current limiting module to the signal unit Remote Voltage Sense detachable block with polarity as marked Extend wires with butt splices not provided Remote Interlock optional A factory installed jumper enables the rectifiers without an external signal...

Page 17: ...e controller for this installation Step 10 Install Rectifiers Rectifiers are keyed for input and output voltage allowing only their installation into compatible chargers Warning Equipment Damage Do not Install rectifiers if the Reverse Polarity LED is Red 1 Verify the Reverse Polarity LED is not Red and the Ready LED is Green If the Reverse Polarity LED is RED reverse battery cables If Ready LED i...

Page 18: ... adjust values of resistance threshold down R1 R2 Operate Test Reset button after each adjustment If alarm continues trouble shoot load and battery wiring accordingly Output Ground Fault Unit LEDs R1 R2 Test Reset Button Output Ground Fault Unit Bottom Feed shown Output Signal Unit Information Controller View and Change Parameters and Alarm Severity View and change system parameters and alarm seve...

Page 19: ...nect LAN port to a network when configured as Local See Pulsar Plus G3 Controller Product Manual for details Information Pulsars XL IP843G Controller Basic Operation View and change system parameters from the factory defaults via A Controller Display B Craft Port on front of controller using a laptop with EasyView2 software or HyperTerminal EasyView2 GUI software can be downloaded from https abbpo...

Page 20: ... menu path Menu Control Operation Clear Events or Uninstall Equipment Via web pages or EasyView2 Select the Maintenance tab clear latched events and clear missing devices Verify Basic Installation Settings Date Time Battery Type number of strings and float voltage Controller Display Menu Configuration System Settings and Menu Configuration Batteries Web pages or EasyView2 Installation Tab for Date...

Page 21: ...or communication fail Clear these alarms Via Controller Display follow the menu path Menu Maintenance Clear latched events and clear missing devices Via web pages or EasyView2 Select the Maintenance tab clear latched events and clear missing devices Verify Basic Installation Settings Date Time Battery Type number of strings and float voltage Controller Display Menu Batteries Web pages or EasyView2...

Page 22: ... Biased Binary inputs Require a contact closure to 24V Source pin 2 Pulsar XL Alarm Outputs Connector Description Signal on Pin 1 Pin 2 TB1 Power Critical Alarm Common TB2 Power Major Alarm Common TB3 Power Minor Alarm Common TB4 Alarm R1 default is RFA MRFA Common TB5 Alarm R2 default is ACFMACF Common TB6 Alarm R3 default is BD VLV Common TB7 Alarm R4 default is GFI Common TB8 Alarm R5 default i...

Page 23: ...Common TB2 Power Major Alarm Common TB3 Power Minor Alarm Common TB4 Alarm R1 default is RFA MRFA Common TB5 Alarm R2 default is ACFMACF Common TB6 Alarm R3 default is BD VLV Common TB7 Alarm R4 default is GFI Common TB8 Alarm R5 default is HVSD HV Common TB9 Alarm R6 default is multiple rectifier fail MRFA MFA Common TB10 Alarm R7 default is Check Battery Common Nebula Alarm Inputs Connector Desc...

Page 24: ...000W Rectifier LEDs Power Unit LEDs LED Description Norm Normal Green ACF AC Input Failure Red Fail Failure Red RP Reverse Polarity Failure Red Maintenance Air Filters Air Filters should be washed or replaced at intervals determined by the installation environment dusty environments require more frequent service Air filters may be washed and reused 1 Remove air filter carrier 2 thumb screws 2 Remo...

Page 25: ... Integritas Wall Charger Hot Swappable 48VDC Controller Module with secure protocols 1600093509A IP843G_125V_S CONTROLLER MODULE Integritas Wall Charger Hot Swappable 125VDC Controller Module with secure protocols 1600093511A IP843G_IO MODULE Integritas Wall Charger Input Output Module Compatible with all charger voltages Additional Accessories Mounting Hardware Filters etc Comcode Description App...

Page 26: ...Equipment and subassembly ports 1 are suitable for connection to intra building or unexposed wiring or cabling 2 can be connected to shielded intra building cabling grounded at both ends Grounding Bonding Network Connect to an Isolated Ground Plane Isolated Bonding Network or an Integrated Ground Plane Mesh Bonding Network or Common Bonding Network Installation Environment Install where NEC applie...

Page 30: ...te Description of the change 6 0 12 27 2021 Updated as per template Added information for 23 6 rectifier configuration in Step 4A Added tables in step 4B for different configurations Added step 4C Added Step 8b for Nebula Controller Change History excludes grammar clarifications ...

Page 31: ... not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2021 ABB All rights reserved A...

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