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ABB HD5-B-101, Original Instructions Manual

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ABB HD5-B-101 Original Instructions Manual Download Page 21

 

 

 

 

 

 

 

21 

HD5 accessories 

Type 

Article number 

Description 

Suitable for 

HD5-M-001 

2TLA920509R0001 

Active holder 

HD5-B-xxx 

HD5-M-002 

2TLA920509R0002 

Passive holder 

HD5-B-xxx 

M12-C51-AS-i 

2TLA910093R0000 

Cable 5m/ 5 pin 

HD5-B-xxx 

M12-C51S-AS-i 

2TLA930051R0000 

Cable 10m/ 12 pin 

HD5-B-xxx 

 
 
 

 

 

 

HD5-M-00x 

M12-C51-AS-i 

M12-C51S-AS-i 

 
 
 
 
 

 

Note  „HD5-M-00X“ 
 

To guarantee all safety functions of HD5 when it is in holder, it is urgent to ensure that the holder is securely 
fastened. 
 
 

 

Note „TKx-xxx“ 

 

When screwing or loosening the plug connection, to ensure, that twisting the installed plug connector is 
excluded. If necessary, suitable measures must be taken to prevent rotation.

 

 
 

 

 

Summary of Contents for HD5-B-101

Page 1: ...Original instructions HD5 B Three position enabling device with safe AS i slave ...

Page 2: ...e examples of applications for which attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems com...

Page 3: ...NCTION DESCRIPTIONS 10 THREE POSITION BUTTON 10 EMERGENCY STOP BUTTON 11 EMERGENCY STOP LED 12 FRONT BUTTON 13 TOP BUTTONS 13 SIGNAL LED 14 HOME POSITION SENSOR 14 ASSIST LIGHT 14 STATUS LED FOR AS I BUS 15 5 CONNECTIONS HD5 B XXX 16 6 INSTALLATION 17 7 MAINTENANCE 19 8 MODEL OVERVIEW ACCESSORIES 20 HD5 B XXX 20 HD5 ACCESSORIES 21 9 TECHNICAL DATA 22 AS I DATA 25 ABB VERSIONS HD5 B XXX 25 10 DIMEN...

Page 4: ...requisites It is assumed that the reader of this document has the following knowledge Basic knowledge of ABB Electrification Sweden AB products Knowledge of the AS i Bus system Knowledge of safety products Knowledge of safety control devices with functions relevant to safety Knowledge of related facilities Special instructions Please pay attention to the following special instructions in this docu...

Page 5: ... after it has been selected refereed to related instructions relevant standards rules and regulations for labor protection and safety at work and when installation connection check and start up are done by an approved person The three position device must be connected and started according to its specifications for example the technical data The three position device must be connected so that its ...

Page 6: ...this product must be considered This product must be installed by a trained electrician following applicable safety regulations standards and the machine directive Failure to comply with these instructions operation that is not in accordance with the use prescribed in these instructions improper installation or handling of the device can affect the safety of people and the plant In case of failure...

Page 7: ... of the enabling device failing and unintended machine stop After a shutdown in according to this the function of the 3 position enabling device will be restored if the values below the limits But a probable damage to the electronics and a reduction of service life can t be ruled out Disposal The three position device shall be disposed in accordance with WEEE directive 2012 19 EU ...

Page 8: ...es and the emergency stop button if the device is equipped with this are detected by the integrated electronics and transmitted to the AS i safety monitor via the safe slave Signals used to provide haptic or visual feedback are transmitted from additional integrated command buttons and sensors to the AS i logic and from the AS i logic to the enabling device via a third unsafe slave The enabling de...

Page 9: ...OP button 6 7 LEDs red and green 2 Emergency stop button 3 Emergency stop button status LED 4 Front button S4 1 Three position button 8 Assist Light Integrated in housing 10 Home position sensor 11 Motion sensor 12 13 AS i Status LED ...

Page 10: ...e three position button is that when it is released from position 3 the ON position is never reached i e the contacts remain open The three position button always go back to position 1 when released The three positions functionality Position 1 O OFF mode the button is not pressed contacts are open Position 2 I ON mode the button is pressed in the middle position contacts are closed Position 3 O OF...

Page 11: ...ion Caution should be exercised in relation to three position devices that are connected as standard using a connector Be aware of the following items The correct function of the emergency stop must be check monthly The emergency stop function must always be functional and should have priority over all other functions and operations in all operating modes of the machine without affecting any syste...

Page 12: ...BB Electrification Sweden AB does not accept any liability for damages of any kind caused by signaling that is not logical and the resulting misjudgements and errors by users Red LED row controlled via AS i Bus Green LED row is is possible to activate and controlled according the following table LED row red controlled via AS I Bus function LED green controlled via AS I Bus LED row green Off not ac...

Page 13: ...nt button The button must be pressed down vertically If the angle exceeds 15 when actuating the switch the switch contact may be damaged reducing it lifetime number of switching cycles Top buttons The two top buttons are located at the top part of the HD5 The buttons are user defined and can be controlled via wiring Button S5 is marked Button S6 is marked Attention This signal is not failsafe and ...

Page 14: ...tion via AS I Bus Note on duty cycle For ambient temperatures 35 C the flashlight should never be used longer than 15 min at a time and max 60 on time For ambient temperatures over 35 C the flashlight should never be user more than 10 min at a time and max 40 on time On time percentage on time on time off time x 100 Caution The increased heat can damage the device Make sure to comply to the above ...

Page 15: ...ced in the holder intended for this purpose The reason of the positioning is to avoid confusing the user with too many visual signals AS i green Fault red Description Off Off No power supply to AS i ON Off Normal operation Off ON AS i communication disrupted Flashing ON No data exchange because address 0 alternating flashing alternating flashing Peripheral error Off flashing Recognizes double addr...

Page 16: ...16 HD5 B 101 HD5 B 102 5 CONNECTIONS HD5 B xxx ...

Page 17: ...ic and safety relevant aspects Other protective measures must be taken in order to protect other people in the same or in adjacent hazardous areas The safety functions of the product must be tested before the system is put in operation The safety functions of the product must be tested after installation or replacement of components or cables The safety functions and the mechanics of the product m...

Page 18: ... accessories chapter or on request If the enabling device is connected by spiral cable the maximum line length must be reduced by 12m per enabling device when an AS i line is occupied by more than three type HD5 B xxx enabling devices A recommended method for connection is the type shown in the picture on the right using an M12 connector The M12 connector is assigned to pin 1 AS i and pin 3 AS i a...

Page 19: ...cable from ABB to ensure highest safety and reliability Caution The degree of protection of the three position device specified in the data sheet must be met during cleaning The operating surfaces are made of soft elastic and very thin material designed to be hard wearing Using abrasive cleaning agents or sharp edged tools can weaken or penetrate the surface which results in the protection class b...

Page 20: ...e number Description HD5 B 101 2TLA920502R0003 3 pos button 1 front button 2 top buttons Emergency stop flashlight home position sensor HD5 B 102 2TLA920502R0004 3 pos button 1 front button 2 top buttons flashlight home position sensor HD5 B 101 HD5 B 102 ...

Page 21: ...M12 C51S AS i 2TLA930051R0000 Cable 10m 12 pin HD5 B xxx HD5 M 00x M12 C51 AS i M12 C51S AS i Note HD5 M 00X To guarantee all safety functions of HD5 when it is in holder it is urgent to ensure that the holder is securely fastened Note TKx xxx When screwing or loosening the plug connection to ensure that twisting the installed plug connector is excluded If necessary suitable measures must be taken...

Page 22: ...tuating force enabling button approx 20 N 1 2 approx 45 N 2 3 Actuating force additional buttons approx 3 N additional buttons 1 and 2 approx 7 N additional buttons 3 and 4 Mechanical electrical durability of enabling button 1 x 106 switching cycles position 1 position 2 1 x 105 switching cycles position 2 position 3 Mechanical reliability B10D enabling button B10D 2 x 106 position 1 position 2 po...

Page 23: ... terminal block or similar connection device or shall be prepared by a wire termination Response time on the AS i bus HD5 B xxx The enabling device meets the requirements of AS Interface Safety at Work in all respects An additional extension of the response time in the transition to the safe state is not carried out by this ABB AS i logic unit Pluto Response time on the AS i bus transistor output ...

Page 24: ...15 863 RoHS3 EN ISO 12100 1 2010 EN ISO 13849 2 2012 IEC 62061 2015 EN 60204 1 2006 A1 2009 EN 61000 6 2 2005 EN 61000 6 3 2007 SILCL 3 PL e category 4 UL CSA 60947 5 1 UL CSA 60947 5 5 only for variants with an E Stop is included Certificates TÜV Süd cULus AS International Assoziation ...

Page 25: ...button or below OFF 1 red feedback LED in emergency stop button or below ON DO1 0 green feedback LED not activated 1 green feedback LED activated S 0 B 2 E Address 30 upon delivery Safe code1 D 0 enabling button Safe code1 D 1 Safe code2 D 2 Safe code2 D 3 S 7 A 7 7 Address 31 upon delivery Input Non safe DI 0 0 additional button 1 not actuated 1 additional button 1 actuated DI 1 0 home position s...

Page 26: ...26 10 DIMENSIONS Three position device HD5 S xxx All dimensions are in millimeters mm Holder HD5 M 00x All dimensions are in millimeters mm ...

Page 27: ...27 11 EC DECLARATION OF CONFORMITY ...

Page 28: ...rification Sweden AB SE 721 61 Västerås abb com lowvoltage Revision B Revision date 25 08 2022 Document number 2CDC172107D0201 Copyright 2022 ABB All rights reserved Specifications subject to change without notice ...

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