ABB H569-445 Product Manual Download | Manualshive

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© Copyright 2021 ABB. All rights reserved.

Preparation

Safety

Read and follow all safety statements, warnings, and precautions in the Safety section of this

manual and manuals of all other equipment before installing, maintaining or repairing the

equipment.

Installation Tools and Hardware

You will need the following tools and hardware to install the BDFB:

•

Material

-

handling equipment to unload the cabinet at the installation site, remove from

shipping container, and set in final position [minimum lifting capacity: 500 lbs. (227Kg)] Note:

Use the equipment weights and dimensions as a guideline for choosing material

-

handling

equipment.

•

Digital multimeter (DMM) with 0.05% accuracy on dc scale

•

Insulated hand tools

•

Screwdrivers (flat

-

blade and Phillips)

•

Wire cutters and stripper

•

Crimp Tools

•

Drill and Drill Bits to install floor anchors

•

Torque wrenches 25

-

720 in

-

lb

•

Sockets:

5/16”, 7/16”, 9/16”, 3/4”, 15/16”,

19mm

Installation

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Summary of Contents for H569-445

Page 1: ...Page 1 Copyright 2021 ABB All rights reserved PRODUCT MANUAL H569 445 Battery Distribution Fuse Circuit Breaker Bay BDFB BDCBB ...

Page 2: ...rangements 10 Load Shunt Bus Rearrangement 11 Distribution Panels 12 Discharge Return Bus Options 15 VIM1C Meter 16 Alarm Connections and ABS Power 17 Installation 19 Preparation 19 Safety 19 Installation Tools and Hardware 19 Unpacking 20 Floor Mounting 21 Cabinet Extensions G7 and G8 only 23 Cabinet Top Cover 24 Frame Ground 25 Converting Top Feed to Bottom Feed 26 Converting from 2 Load to 4 6 ...

Page 3: ...8 Figure 2 Panel Positions Bottom Feed 9 Figure 3 Load Connection Points G7 and G8 10 Figure 4 Load Connection Points G101 AND G102 11 Figure 5 Installing Breakers Fuseholders 28 position shown 12 Figure 6 Distribution Connections G7 and G8 13 Figure 7 Distribution Connections G101 and G102 14 Figure 8 Two Pole and Three Pole Adapter Bus Kits 14 Figure 9 Distribution Cable Routing 15 Figure 10 Ext...

Page 4: ... Conversion G101 and G1028 26 Figure 23 2 Load to 6 or 8 Load Conversion 28 Figure 24 Accessing Customer Interface Board 29 Figure 25 Customer Interface Board 30 Figure 26 Meter Menu Map 31 Figure 27 Panel Wiring Schematic G7 and G8 35 Figure 28 Panel Wiring Schematic G101 and G102 36 Figure 29 Alarm Wiring Schematic G7 and G8 37 Figure 30 Alarm Wiring Schematic G101 and G102 38 Table of Tables Ta...

Page 5: ...h Friday on normal business days At other times this number is still available but for emergencies only Introduction Calling from Phone Number United States Canada Puerto Rico and the US Virgin Islands 1 888 546 3243 All other countries 1 972 244 9288 Or USADCC1 1 877 546 3243 Or contact your local field support center or your sales representative to discuss your specific needs On Line Power Syste...

Page 6: ...Page 6 Copyright 2021 ABB All rights reserved ...

Page 7: ...7 and G8 up to six 28 positions each G101 and G102 up to eight 20 positions each one or more Distribution Panels per Load Bus alarm lights and signals individual to each panel Protectors Fuses or Circuit Breakers No position or spacing restrictions Fuses TPS or TLS up to 125A Circuit Breakers up to 250A Cabling Top or Bottom fed Input and Output cabling without reconfiguring the cabinet Return Bar...

Page 8: ...lect the Load Bus designations A label set is provided for customer specified position labeling 850018546 for G7 and G8 850044737 for G101 and G102 If the Load Bus designations change the VIM1C meter must identify the new location Menu Load Parameters First Load locates Load Bus A as upper left upper right lower left or lower right Menu Load Parameters Number of Loads identifies the number of load...

Page 9: ...Page 9 Copyright 2021 ABB All rights reserved G7 and G8 G101 and G102 Figure 2 Panel Positions Bottom Feed ...

Page 10: ...onnects some panels together vertically The 800 ampere capacity per load bus applies even if multiple fuse panels are connected together When internal return buses are ordered load return bus details will be located either at the top or the bottom of the cabinet as shown depending on if a top cable feed or bottom cable feed was ordered These may easily be unbolted and moved if the application requ...

Page 11: ...HARDWARE PROVIDED Load Shunt Bus Rearrangement Sometimes it may be necessary to reconfigure a BDFB in the field Two common changes are converting two load BDFB s from top feed configurations to bottom feed configurations and changing from a 2 load to a 4 6 or 8 load BDFB Additional Load Shunt Bus Kits as shown on Figure 3 and Figure 4 may be purchased separately ...

Page 12: ...pening2 The hinged panel door will not close properly if a breaker fuseholder is not properly installed 3 Un snap and remove plastic slot fillers in the panel doors as breakers fuse holders are installed Store excess slot fillers in the hardware bin in the back of the cabinet 4 Ignore Line and Load markings on breakers and fuseholders They are not consistently applied by all manufacturers Distribu...

Page 13: ...Page 13 Copyright 2021 ABB All rights reserved Figure 6 Distribution Connections G7 and G8 ...

Page 14: ... require two 850019325 2 pole adapter bus kits Three pole breakers require two 850025679 3 pole adapter bus kits They attach to the distribution panel as shown below The bus has 3 8 16 studs on 1 inch centers Hardware is included Terminal lugs are sold separately Figure 8 Two Pole and Three Pole Adapter Bus Kits ...

Page 15: ...de Each panel mounted discharge return bus is designed for terminating up to 2 gage cable with 1 4 inch double hole terminal lugs on 5 8 inch centers Advantage The advantage of internal returns is that load leads are paired at the fuse or circuit breaker and eliminates the need for identification tags on each return lead Drawbacks Both the top and bottom input return connections are required to re...

Page 16: ...0021156 and Group 13A 150021157 are rated for 2400 amperes of current Option 150021156 provides the first bus bar and the cable rack mounting hardware Option 150021157 provides a bus bar the connecting bus bar and insulating standoffs for stacking additional tiers as required Refer to ED83019 50 drawing for other ground bar options Figure10ExternalDischargeReturn Bus Optionson CableRack Figure 11 ...

Page 17: ... structured with three main menu items System Parameters Load Parameters and Control Operations Each key menu item has sub items as shown in the menu map below Left and Right keys are used to navigate the menu Up and Down keys are used to adjust the parameters The VIM1C includes an audible alarm with a user configurable on off feature Alarm Connections and ABS Power At the top of the cabinet is a ...

Page 18: ...Alarm Outputs consist of single form C contact for Power loss Current overload Fuse breaker alarms Note there are two connection points for FAJ CB but they are connected to the same form C contact 3 The default VIM1 screen displays the label Panel rather than Load Bus before the Load Bus identifier ...

Page 19: ...BDFB Material handling equipment to unload the cabinet at the installation site remove from shipping container and set in final position minimum lifting capacity 500 lbs 227Kg Note Use the equipment weights and dimensions as a guideline for choosing material handling equipment Digital multimeter DMM with 0 05 accuracy on dc scale Insulated hand tools Screwdrivers flat blade and Phillips Wire cutte...

Page 20: ...or signs of damage Carefully open the packaging to verify that the contents are complete and undamaged If damaged follow the shipping carrier s procedure for filing a damage claim If the equipment must be returned repack in the original shipping packaging Before continuing verify that the following conditions exist at the installation site Floor is conditioned and clean refers to removal of any co...

Page 21: ... connections These nuts are located in the hardware box as shown below Floor Mounting When installing the BDFB cabinet to the floor the following mounting hardware may be required depending on customer requirements Drill anchor holes to depth specified in table below Place floor insulation pad and or use insulation bushings provided with anchors if required Shim under cabinet corners as necessary ...

Page 22: ...Page 22 Copyright 2021 ABB All rights reserved ...

Page 23: ...with four 5 8 bolts lock washers and flat washers provided Use a 15 16 socket Secure the interframe ground cable with two 7 16 bolts lock washers flat washers and nuts provided Use 7 16 socket and wrench This provides a continuous frame ground to the top of the cabinet Ground Strap 7 Cabinet 7 Cabinet Ground Strap 4 1 2 2 Cabinet Extensions G7 and G8 only Optional cabinet extensions constructed in...

Page 24: ...e 24 Copyright 2021 ABB All rights reserved Washer 4 places 5 8 x 1 Bolt 4 places 848556908 Top Cover G101 G102 G7 G8 Washer 4 places 5 8 x 1 Bolt 4 places Figure 17 Top Cover for Bottom Feed Applications ...

Page 25: ...ions are located on the front and rear top of the cabinet Local grounding practices will determine the grounding method and size of cable connected to the cabinet Lug Landings All 3 8 on 1 centers G7 and G8 only 1 4 on 0 625 centers Figure 19 Top View of G8 Figure 18 Top View of G7 ...

Page 26: ... Remove 6 32 screw securing shunt wires to the charge bus bar at the bottom of the cabinet where the shunt assembly will be placed 1 Relocate load shunt assembly and mount it in the bottom of the cabinet 2 Connect shunt wires in same location and color as in previous location 3 Connect shunt wires to the charge bus bar at the top of the cabinet where the shunt assembly was removed using same 6 32 ...

Page 27: ...Page 27 Copyright 2021 ABB All rights reserved Figure 21 Top Feed to Bottom Feed Cabinet Conversion G7 and G8 ...

Page 28: ...Page 28 Copyright 2021 ABB All rights reserved Figure 22 Top Feed to Bottom Feed Cabinet Conversion G101 and G1028 ...

Page 29: ...bar where the new load shunt bus assembly will be installed Note color of shunt wires at each position Install load shunt bus assembly to the charge bus as shown in Figure 23 Connect 2 red glastic standoffs to panel Attach shunt detail to panels charge bus with 5 16 hardware provided and socket Torque to 135 in lb and attach to standoffs with 1 4 20 screws provided and 7 16 socket Torque to 65 in ...

Page 30: ... Return Bus Figure 3 and Figure 4 External Return Bus Figure 10 and Figure 11 3 Torque hardware to 240 in lb with 9 16 socket Connect Breaker Fuse Loads Lug Landings Distribution Connections 1 4 20 on 5 8 centers Adapter Bus Kits 3 8 16 on 1 centers See Figure 6 Figure 7 and Figure 9 1 Two Pole and Three Pole Adapter Bus Kits Install Two Pole and Three Pole Adapter Bus Kits for each Breaker Fuse L...

Page 31: ...Battery Supply ABS to redundantly power the alarms and the VIM1C meter The VIM1C receives redundant power from panels 1 and 2 as well as an external ABS connection so the ABS connection is not mandatory for proper operation but some customers require its use A Return connection is required for operation of the meter and alarms The Return connection on the Customer Interface Board is factory wired ...

Page 32: ...Page 32 Copyright 2021 ABB All rights reserved Figure 25 Customer Interface Board ...

Page 33: ...ging from the factory panel labeling Apply Labels Apply labels in positions per site engineering instructions Configure VIM1C Meter Configure the VIM1C meter to match panel positions per site engineering instructions 1 Set Location of Panel 1 to upper left upper right lower left or lower right Menu Load Parameters First Load 2 Set Number of Load Shunts Input Feeds in the BDFB Menu Load Parameters ...

Page 34: ...Page 34 Copyright 2021 ABB All rights reserved ...

Page 35: ...Page 35 Copyright 2021 ABB All rights reserved VIM1C Meter Reference The display normally blinks at regular intervals Figure 26 Meter Menu Map ...

Page 36: ...sabled Factory default is Disabled 3 Display Contrast 4 Software Version Displays the version of the application code running in the meter Load Parameters Description 5 Number Of Loads Used to identify the number of individual loads buses in the BDFB Factory set from 1 8depending on BDFB configuration 6 Meter Type Configures meter to display individual monitored bus voltages voltage voltages and c...

Page 37: ...y measured panel currents exceed their respective configured thresholds These OVL thresholds can be configured from 1 4000A 16 Load Overload Delay Assigned Circuits measurement capability These circuits are pre wired with fixed positions in the BDFB If circuit Item Control and operations Description 18 Start Lamp Test Cycles the illumination of the front panel LED and Backlight through Red Amber a...

Page 38: ... Number Of Loads present in the BDFB Item 5 Set the display Meter Type Item 6 Configure the Load ID Format presented on the display Item 7 Set the position of the First Load Location Item 8 Configure the Shunt Rating of each monitored load in amps Item 9 Set the state of each load as installed or not installed at Load Available Item 12 Set the local audible alarm indicator capability at Local Buzz...

Page 39: ...Page 39 Copyright 2021 ABB All rights reserved Wiring Schematics Figure 27 Panel Wiring Schematic G7 and G8 ...

Page 40: ...Page 40 Copyright 2021 ABB All rights reserved Figure 28 Panel Wiring Schematic G101 and G102 ...

Page 41: ... Copyright 2021 ABB All rights reserved Figure 29 Alarm Wiring Schematic G7 and G8 Alarm Relays are powered energized in the Normal not alarmed condition All alarms are asserted sent when the unit is unpowered ...

Page 42: ...chematic G101 and G102 Alarm Relays are powered energized in the Normal not alarmed condition All alarms are asserted sent when the unit is unpowered Table 5 Alarm Signal Action Alarm Signal Designation Alarm Signal Action NO Open on Alarm NC Close on Alarm C Common Return ...

Page 43: ... Rear Wiring Access Distribution G7 and G8 28 Position Panel for Bullet Style Protectors G101 and G102 20 Position Panel for Bullet Style Protectors Protectors Bullet Style Fuse Holders TPS or TLS Fuses through 125A Single Pole LEL Bullet Style Circuit Breakers through 100A Two Pole LEL Bullet Style Circuit Breakers through 150A Three Pole LEL Bullet Style Circuit Breakers through 250A No Protecto...

Page 44: ...Page 44 Copyright 2021 ABB All rights reserved ...

Page 45: ...ipment ordering guide Size as required by the National Electric Code NEC and or local codes Safety Tested Limits Refer to the equipment ratings to assure current does not exceed Continuous Load List 1 60 of protector rating Maximum Load List 2 typically end of discharge 80 of protector rating GMT Style Fuses Use only fuses provided with safety caps Field wired Conductors Follow all National Electr...

Page 46: ...he ringer output connectors Use the following precautions in addition to proper job training and safety procedures Use only properly insulated tools Remove all metallic objects key chains glasses rings watches or other jewelry Follow Lock Out Tag Out LOTO procedures customer specified site specific or general as appropriate Disconnect all power input before servicing the equipment Check for multip...

Page 47: ...rn Bus Options 150021156 and 150021157 Dec 2011 3 Add References to 3 pole circuit breakers and 34 inch wide cabinet Jun 2012 4 Reformat rebrand restructure clarify alarm signals clarify protector line load marking add G101 and G102 May 2013 5 Released Sept 2021 4 3 Updated as per template 10 05 2021 Revision ...

Page 48: ...t any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2021 ABB All rights reserved ABB 601 Shi...

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