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ABB GAA330-M, Operating Instructions Manual

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ABB GAA330-M Operating Instructions Manual Download Page 79

 

GAA330-M

 EMISSION MONITORING SYSTEM  |  OI/GAA330-M-EN REV. C 

79

 
 

 

Gas analyzer problems 

Problem Cause  Solution 

Blinking measurement value 
readout 

Measured signal violates 
measurement range limits 

Note: Measurement value > +130 % MRS or 

measurement value < -100% MRS. Additionally, 
status messages 344 or 345 are generated. 

Blinking

 ––E–– 

in meas-

urement value readout 

Problem in measured signal 
processing 

View status messages 
Identify cause and repair

 

Blinking

 ––E–– 

in mA value 

readout 

Problem in output current 
circuit 

Identify cause (e.g. line break) and repair 

Flow problem 

External gas lines or filters 
dirty, plugged or leaking 

Disconnect the gas analyzer from the gas 
preparation system 
Blow out the gas lines with compressed air or 
clear them mechanically 
Change the filter elements and packing 
Check gas line seal integrity

 

Gas analyzer gas paths 
crimped or leaking 

Disconnect the gas analyzer from the gas 
preparation system 
Check the analyzer module gas lines and the 
gas module lines for crimping or loose connec-
tions 
Check the integrity of the analyzer module gas 
paths and (if applicable) of the lines to the gas 
module

 

Temperature problem 

Gas analyzer still in warm-up 
phase 

Approx. 30 minutes without thermostat 
Approx. 2 hours with thermostat

 

Excessive air movement 

Reduce the flow of air around the gas analyzer 
Install shielding against draft

 

Ambient temperature out-
side of permissible range 

Protect the gas analyzer from cold and heat 
sources such as the sun and vats 
Maintain the permissible ambient temperature 
range 

 
 
 

Gas pump problems 

Problem Cause  Solution 

Low pump output or none 
at all 

Pump is not connected to 
mains 

Check the mains connection and the voltage 

Suction side (suction filter) 
is blocked 

Replace the suction filter 

Discharge side, connection 
hose blocked 

Clean or replace the hose 

Hoses are defective, bent or 
have come off 

Replace the hoses or reconnect them 

Electrical defect 

Return the pump to the manufacturer for re-
pair 

Loud noise 

Internal parts of the pump 

are worn out or are out of 
alignment 

Return the pump to the manufacturer for re-
pair 

Summary of Contents for GAA330-M

Page 1: ... ABB MEASUREMENT ANALYTICS OPERATING INSTRUCTION GAA330 M Emission monitoring system for marine applications Measurement made easy ...

Page 2: ......

Page 3: ...t installation 25 PFE2 Filter unit installation 26 PFE2 Filter unit gas connection 27 PFE3 Filter unit installation 29 PFE3 Filter unit gas connection 30 Sample gas line installation 31 Back purging unit installation 34 Analyzer cabinet installation 35 Electrical connection 36 Safety information 36 Notes 36 Type 42 probe tube and filter unit electrical connection 37 PFE2 Filter unit electrical con...

Page 4: ...maintenance tasks 63 Analyzer cabinet Visual inspection 65 Calibrating the analyzer system 67 Checking the seal integrity 70 Replacing the filter element in the filter unit 71 Replacing the cooling unit fan outlet filter mesh 75 Replacing the suction filter in the diaphragm pump 75 Emptying the condensate collection bottle 75 Troubleshooting 76 Dynamic QR code 76 Status messages 78 Sample gas cool...

Page 5: ...nalyzer system is described in the Analyzer data sheet supplied with the analyzer system DVD ROM Software tools and technical documentation The DVD ROM Software tools and technical documentation with the fol lowing contents is included in the scope of supply of the analyzer system Software tools Operating instructions Data sheets Technical information Certificates Internet You will find informatio...

Page 6: ...risks to the user NOTE identifies specific information on the operation of the analyzer system as well as on the use of this operating instruction 1 2 3 Identifies reference numbers in figures Display Identifies a display on the screen Input Identifies a user entry either by pressing a soft key or by selecting a menu item or via the numeric keypad pe Gauge pressure pabs Absolute pressure pamb Atmo...

Page 7: ...fore the integration of explosion protection measures inside the analyzer system is not required Safety information Requirements for safe operation In order to operate in a safe and efficient manner the analyzer system should be properly handled and stored correctly installed and set up properly op erated and correctly maintained Personnel qualifications Only persons familiar with the installation...

Page 8: ...follow the safety information in this operating instruction and use the described ac cessories as specified in this operating instruction Failure to do so can put persons at risk and can lead to device damage as well as damage to other systems and devices Working with hazardous gases Some gas components whose concentration is measured with the analyzer system are hazardous to health For this reaso...

Page 9: ... capacitors in the analyzer system can retain their charge even when it is disconnected from all power sources Use of proper fuses Only fuses of the specified type and rated current should be used as re placements Never use patched fuses Do not short circuit the fuse holder contacts Risks involved in opening the gas paths Do not open any gas paths in the analyzer system or in the integrated ana ly...

Page 10: ...process and the local con ditions The sample handling system is specific for the applied measuring principle The analyzer system uses the NDIR photometer AO2000 Uras26 for detecting SO2 and CO2 System design The GAA330 M analyzer system is a complete turn key solution with the following components Probe and filer unit for proper gas sampling Heated sample gas line for feeding the sample to the gas...

Page 11: ...ment range for SO2 is 0 to 250 ppm Typical measurement range for CO2 is 0 to 20 vol Analog signal output The measured concentrations of CO2 and SO2 are available as 4 to 20 mA signals for further use in the process control system Digital signal output The following digital signals are provided for the process control system of the ship Error analyzer system Calibration in process Back purging in p...

Page 12: ...rature indicator 4 Bypass flow meter 5 Analyzer flow meter 6 Heated probe temperature controller 7 Measuring point and back purging pushbuttons 8 Main switch 9 Heated line temperature controller 10 Status indicators for temperature alarm fault cooler fault humidity flow alarm min and flow alarm max 11 Sample gas cooler 12 Test gas inlet 13 Sample gas inlet ...

Page 13: ...m either every 8 hours cycli cally or automatically when required option or manually controlled Heated sampling line The heated sampling line is directly connected to the head of the probe The core is a PTFE hose The line is heated to 180 C The temperature is controlled with a Pt100 resistance thermometer and the power temperature is adjusted with a temperature controller installed in the cabinet ...

Page 14: ...us signal Universal filter humidity control The universal filter contains a PTFE filter element with 2 µm fineness to reli ably separate solids in particular extremely fine particles occurring in analy sis techniques in gas filtration It uses very fine deep acting filter elements At the bottom of the filter is the humidity controller which is a conductive liquid sensor If this sensor detects humid...

Page 15: ... m relaxation distance does not have to be con sidered AO2020 Uras26 gas analyzer The AO2020 Uras26 gas analyzer is integrated into the analyzer system for measuring CO2 and SO2 The main components are an infrared source lamp a sample cell a wavelength filter and the infrared detector The gas is pumped into the sample cell and the gas concentration is measured electro optically by its absorption o...

Page 16: ...with the shipper railway mail or freight carrier within seven days Make sure the enclosed accessories are not lost Keep the packaging material for future shipping needs Installation Overview 1 Prepare the gas sampling probe installation site 2 Prepare the analyzer cabinet installation site 3 Install the gas sampling probe and filter unit 4 Install the sample gas line 5 Install the back purging uni...

Page 17: ...sible to allow maintenance work to be performed Align the boreholes of the mounting flange in relation to the flow direction of the process gas Short gas paths The analyzer cabinet should be installed as close as possible to the sampling site A short sample gas line results in short T90 times The sample gas line length is limited to 30 meters with 230 VAC power on account of pressure drop build up...

Page 18: ...at the extraction point CAUTION The analyzer system must not be used to measure flammable gases or combustible gas air or gas oxygen mixtures Temperature Max 500 C Pressure pabs 850 to 1100 hPa 0 85 to 1 1 bar Flow Max 200 l h Power supply requirements Operating voltage 230 VAC 10 50 to 60 Hz 3 Hz L1 L2 L3 each max 25 A Power consumption Basic version incl AO2020 Uras26 950 VA Cooling unit 410 VA ...

Page 19: ... kg Sound level Ventilation fan 50 Hz Approx 59 dB A 60 Hz Approx 61 dB A Cooling unit Max 61 dB A Safety Test to EN 61010 1 2010 Overvoltage category Power supply II Degree of pollution 2 Electromagnetic compatibility Interference immunity Tested to EN 61326 1 2013 Inspection severity Industrial area fulfills at least the rating to Table 2 of EN 61326 Emitted interference Tested to EN 61326 1 201...

Page 20: ... not exceed 5 m length of the steel braided compressed air hoses 6 m Protection from adverse conditions Protect the back purging unit against Water spray Contact with chemicals Strong sunlight and heat radiation Strong air currents Heavy dust load Corrosive atmospheres Vibration Compressed air supply requirements Dry dew point 3 C oil and dust free max 6 bar for back purging approx 4 bar as contro...

Page 21: ... equipment 1 Analyzer cabinet 1 set System documentation Additional items delivered per order 1 Gas sampling probe tube type 40 unheated or type 42 heated 1 Filter unit type PFE3 or type PFE2 with heating sleeve and 2 stage back purging unit 1 Sample gas line heated 1 Condensate collection bottle 1 Wear parts set optional ...

Page 22: ...lyzer cabinet supply Input wiring 3 x 1 5 mm2 Grounding cable 10 mm2 Connection between analyzer cabinet and filter unit sampling probe GAA330 M with filter unit PFE3 and heated probe type 42 Probe type 42 input wiring 2 x 1 5 mm2 Probe type 42 signal lines Pt100 2 x 0 75 mm2 Filter unit PFE3 input wiring 4 x 1 5 mm2 Filter unit PFE3 valves back purging 4 x 1 5 mm2 Filter unit PFE3 signal lines 1 ...

Page 23: ...n measurement system 1 x digital contact calibration measurement system 1 x digital contact back flushing probe active 1 x digital contact measurement range changeover SO2 Ethernet 10 100 1000 BASE T interfaces Modbus RTU RS485 or RS232 optional PROFIBUS RS485 optional Mounting Screws and nuts to mount the analyzer cabinet on the wall A suitable lifting device crane block and tackle lifting truck ...

Page 24: ...extraction point Type 40 probe tube G34 L1 16 max 500 C 17 2 ø L1 500 1000 1500 mm dimensions in mm Installation 1 Screw the probe tube into the internal thread of the filter unit 2 Insert the pre assembled probe tube with filter unit in the wall tube and screw the flange of the filter unit to the flange of the wall tube Use the green seal from the accessories pack to seal the space between the fl...

Page 25: ...he extraction point Type 42 probe tube dimensions in mm Installation 1 Insert the probe tube in the wall tube and screw the probe tube flange to the wall tube flange Use the green seal from the accessories pack to seal the space between the flanges 2 Screw the filter unit to the flange of the probe tube Use the green seal from the accessories pack to seal the space between the flanges of probe tub...

Page 26: ... EN REV C PFE2 Filter unit installation PFE2 Filter unit Mounting of probe protective case α X Minimum distance xmin of the mounting flange wall tube flange from the wall depending on mounting angle α α 10 15 20 25 30 35 xmin mm 229 248 268 287 307 324 ...

Page 27: ...GAA330 M EMISSION MONITORING SYSTEM OI GAA330 M EN REV C 27 PFE2 Filter unit gas connection PFE2 Filter unit Gas connections with back purging ...

Page 28: ... 6 Heated sample gas line E2 7 Power supply 8 Heated cutoff valve Y5 option 9 Solenoid valve for cleaning filter surface and probe tube Y1 10 Filter unit 11 Terminal box 12 Protective case for the probe A Connection for back purging filter G in to 12 mm pipe coupling B Connection for back purging filter surface and probe tube G in to 12 mm pipe coupling C Sample gas outlet G in to 6 mm pipe coupli...

Page 29: ... unit installation PFE3 Filter unit Mounting of probe protective case 25 min 680 min 150 2 7 0 330 dimensions in mm Minimum distance xmin of the mounting flange wall tube flange from the wall depending on mounting angle α α 10 15 20 25 30 35 xmin mm 229 248 268 287 307 324 ...

Page 30: ... mm 3 1 x M12x1 5 and 1 x M16x1 5 cable connectors 4 3 x M20x1 5 cable connectors 5 Terminal box X1 IP66 6 1 x M20x1 5 cable connector 7 Tube compressed air CU 15x1 mm A Sample gas connection male fitting 6 mm B Test gas connection with check valve bulkhead fitting 6 mm C Back purging of filter max 6 bar bulkhead fitting 18 mm D Back purging of filter surface probe tube max 6 bar bulkhead fit ting...

Page 31: ...entals for laying the sample gas line Do not lay the heated sample gas line in a thermowell When laying the sample gas line avoid the formation of water locks particularly at the sampling points Do not lay the heated sample gas line in a cable tray together with other electrical or pneumatic lines espe cially not in an enclosed cable tray When laying the heated sample gas lines on exposed C profil...

Page 32: ...onducted away again as a result Avoid heat accumulation through wrapping the heated sample gas line with other materials otherwise the sample gas line will overheat at these points Do not cover the area near the temperature sensor otherwise the rest of the sample gas line will cool down Do not wrap the sample gas line En sure that the area near the tempera ture sensor is exposed This results in er...

Page 33: ...conductor If you dis regard this damage to the protec tive braiding and the heated sample gas line may occur Tighten the BBS cable clips suffi ciently but not excessively in order to prevent damage to the protective braiding and the heated sample gas line Permissible values for laying the sample gas line Characteristic Permissible value Type heated Type TBL01 S regulated heating 200 C heating powe...

Page 34: ...pling probe must not exceed 5 m length of the steel braided compressed air hoses 6 m Connecting the compressed air hoses to PFE2 filter unit Connect the compressed air hoses for purge air and control air to the re spective ports at the PFE2 filter unit Connecting the compressed air hoses to PFE3 filter unit Connect the compressed air hoses for purge air filter and filter probe tube to the respecti...

Page 35: ...stic sheet in which the analyzer cabinet is wrapped Unpacking a cold analyzer cabinet can lead to condensation Remove the plastic sheet only once the analyzer cabinet is at room tem perature This takes at least 24 hours Mounting the analyzer cabinet Observe the installation site requirements The loading capacity of the wall must be high enough to bear the weight of the analyzer cabinet Follow the ...

Page 36: ...ous if the protective conductor is interrupted inside or outside the device or the protective conductor terminal is dis connected CAUTION An easily accessible mains isolator must be installed near the analyzer cabinet in order to be able to completely disconnect the latter from the power supply Mark the mains isolator in such a way that assignment to the device to be separated can be clearly ident...

Page 37: ...filter unit electrical connection Electrical connections 1 2 3 4 5 1 2 3 4 5 N N L L 1 Heating 2 Temperature sensor Pt100 3 Bridge Power supply 230 V terminals 3 4 shown in the figure Power supply 115 V terminals 2 3 4 5 4 M 20 5 Mains 6 Sensor 7 Connection for temperature controller ...

Page 38: ...38 GAA330 M EMISSION MONITORING SYSTEM OI GAA330 M EN REV C PFE2 Filter unit electrical connection Electrical connections ...

Page 39: ...ated sample gas line E3 Heated probe tube E4 Anti frost heater E5 Heated check valve T01 Power supply unit Terminal block X2 6 Supply for solenoid valve Y1 cleaning filter surface and probe tube 230 VAC 50 to 60 Hz 8 W to be fused by the customer with 1 A 7 Supply for solenoid valve Y2 cleaning filter 230 VAC 50 to 60 Hz 8 W to be fused by the customer with 1 A 8 Supply for relay K05 for the activ...

Page 40: ...40 GAA330 M EMISSION MONITORING SYSTEM OI GAA330 M EN REV C PFE3 Filter unit electrical connection Electrical connections ...

Page 41: ...ocal conditions Connecting the signal leads Route the signal leads separately from the power supply lines Locate the analog and digital signal lines separately from each other Carefully plan the arrangement of signal leads in the cables as well as the use of openings for cable connectors Connect the signal leads to the terminal strips Cable shielding should be connected according to local regulati...

Page 42: ...42 GAA330 M EMISSION MONITORING SYSTEM OI GAA330 M EN REV C Connection diagrams for the input wiring of the analyzer cabinet ...

Page 43: ...GAA330 M EMISSION MONITORING SYSTEM OI GAA330 M EN REV C 43 ...

Page 44: ...44 GAA330 M EMISSION MONITORING SYSTEM OI GAA330 M EN REV C ...

Page 45: ...the sample gas flow and finally the filter is blocked in an extreme case Pump suction increase At first this effect can be compensated by occasional adjustment of the sample gas flow which increases the suction of the sample gas pump The pump is strong enough but if the fouling continues the needed suction for keeping up the required gas flow will increase to such a high value that several unfavor...

Page 46: ...dure Start of the back purging procedure The start of the back purging procedure can be carried out Controlled by time Controlled by event Manually controlled Start controlled by time After a cycle time has run down the back purging procedure will start auto matically A cycle time of 8 hours is factory set Start controlled by event A flow fault during normal measuring operation will start the auto...

Page 47: ...DO1 A01 DO2 A01 DO3 E05 MV1 Display Status signal Valve Y12 Y11 Y07 Y01 Message Purge back active Maint mode Step Duration Function Filter back purging Tube back purging Venting Position calibr valve 5 0 8 h 1 Measure closed closed closed Measure off off 1 2 s Switch over closed closed closed Calibrate on on 2 4 s 3 Back purging probe filter open closed closed Calibrate on on 3 8 s 4 Back purging ...

Page 48: ...sure impulse of 4 s is followed to blow out the re maining dust from the tube Venting and switch over Next the pneumatic system is vented for 6 s and finally the calibration valve Y01 is switched back from position Calibrate to position Measure This venting time removes an internal remaining pressure which might be still present in the pneumatic system and so avoids a damage of the analyzer s meas...

Page 49: ... time will have to be found out by operational experience Cycle time minimum value The cycle time should not be below a lower limit The back purging proce dure with cold compressed air causes a cooling of the heated probe filter and the filter temperature regulation needs some time to correct this tem perature decrease As the filter heating regulation is a rather slow control loop this time will b...

Page 50: ...post purge time A guide for the needed post purge time is given in the table below Please add the times for the pneumatic system the analyzer and the sample gas line Response time 3 x T90 approx Pneumatic system without sample gas line 27 s plus analyzer Uras26 20 s plus for each 10 m sample gas line I D 4 mm 5 s plus PFE2 PFE3 with probe tube 40 length 1 m 45 s Example For an analyzer system with...

Page 51: ...f the individual modules one after the other Function check The following events will occur after the power supply is turned on 1 The three Power Maint and Error LEDs light up 2 The different booting phases are displayed on the screen Also the software version is displayed 3 After a brief time the screen switches to measurement mode 4 The STATUS MESSAGE softkey appears on the screen This indicates...

Page 52: ...ent values can be outside the ranges specified in the data sheet End of the warm up phase The warm up phase is over when the temperature and flow status messages are gone and the measured value drift is acceptable The latter depends on the size of the measurement range Readiness sample gas supply At the end of the warm up phase the analyzer system is ready for operation and automatically activates...

Page 53: ... Overview Error Maint Power 7 8 9 6 5 4 1 2 3 0 Status LED s Numeric Keypad Menu Line Information Field Softkey Line Screen with Softkeys Cancel Keys The display and control unit contains The screen with Menu line Information field Softkey line Status LEDs Numeric keypad Cancel keys and Softkeys ...

Page 54: ...the measured value The measurement component designation The measurement range lower and upper limit values on the horizontal bar graph The analyzer type The analyzer name Values from up to six sample components can be displayed simultaneously It is user configurable which measurement values are shown on the screen and at which positions on the screen the measurement values are displayed In additi...

Page 55: ...e red Error LED lights when the Failure status signal or the overall sta tus signal is active The softkey appears on the screen at the same time Numeric keypad Numeric keypad Error Maint Power 7 8 9 6 5 4 1 2 3 0 The numeric keypad is located to the right of the screen under the status LEDs The operator can enter values directly with the numeric keys 0 through 9 decimal point and minus sign Exampl...

Page 56: ... the ENTER key are stored unconfirmed items are not accepted NOTE The gas analyzer automatically reverts to the measurement mode to display values if the operator has not pressed a key in menu mode in the last five minutes time out Softkeys Softkeys Error Maint Power 7 8 9 6 5 4 1 2 3 0 The six keys under the screen and the softkey line at the lower edge of the screen are known as softkeys A softk...

Page 57: ...ndard softkeys have the following functions The operator uses these two arrow keys to move the selection cursor up or down e g in menus or lists to choose vertically arranged menu items The menu item selected is reversed i e appearing as bright characters on a dark background The operator uses these two arrow keys to move the selection cursor left or right e g into or out of a submenu or to select...

Page 58: ...y user that belongs to it has access entitlement at certain password levels i e can make changes to the menu items at these levels Some user groups are set up at the factory A user group can be made up of one or more users Password Every user group set up in the system has a password The password consists of six digits which can be entered via the numeric keypad Passwords are pre assigned for the ...

Page 59: ... the various measurement components or into the selection and adjustment of values Password levels For each menu item its password level 0 1 2 3 is shown in the table For some menu items individual sub menu items are on a higher password level These apply especially to those sub menu items which allow access to function block applications Note The Change password menu item is not assigned to a spe...

Page 60: ...ime must be entered in hour minute second format Enter seconds too Definitions GMT Greenwich Mean Time CET Central European Time GMT 1 hour CEST Central European Daylight saving Time GMT 2 hours Daylight saving time The analyzer system is automatically set to daylight saving time Note This applies only when the time zone has been selected from the conti nent country city list and not from the GMT ...

Page 61: ... Language the user can switch between these two languages Other languages Other user interface languages can be loaded into the analyzer system using the SMT Software Migration Tool SMT can be found on the DVD ROM Software tools and technical documentation which is delivered with the analyzer system These language pairs are available English German English French English Italian English Dutch Engl...

Page 62: ...lectric shock Harmful substances CAUTION When working with corrosive reagents note the hazard infor mation and safety precautions contained in the applicable ma terial safety data sheets Condensates are often acidic Neutralize condensates and fol low the prescribed measures for disposal Harmful gases CAUTION Some of the gases measured with the analyzer system are harmful to health Therefore the sa...

Page 63: ... point calibration with calibration cells is predefined in the system and will be executed automatically once a week Cleaning of ceramic filter from the sampling probe if required use com pressed air carefully If required emptying of condensate collecting flask universal filter and acid filter CAUTION Condensate is corrosive handle accordingly Every 6 months As weekly additionally Change of the fi...

Page 64: ...inside cabinet 2x Test gas filter 2x Aquastop upstream the analyzer 2x Hose for condensate pump 2x Condensate pump 1x Filter material for cabinet fan 1x Solenoid valve inside the cabinet 2x Temperature controller 4x Zero gas filter 1x Spare parts information Spare parts information can be found on the Internet using the address https online abb com ...

Page 65: ...GAA330 M EMISSION MONITORING SYSTEM OI GAA330 M EN REV C 65 Analyzer cabinet Visual inspection View of the analyzer system ...

Page 66: ...ing pushbutton OFF can be pushed during visual inspection 8 Main switch ON 9 Heated line temperature controller 180 C 10 Status indicators Temperature alarm Fault cooler Fault humidity Flow alarm min Flow alarm max All LEDs OFF 11 Sample gas cooler temperature 5 C Cooling unit Typical set point 35 C Cleaning hints Never use water or any solvents to clean parts inside the analyzer cabi net Always o...

Page 67: ...bration adjustment is to scale the analyzer with a reference normal This reference normal can be a certified test gas or a built in calibration cell When calibrating SO2 with infrared analyzers some characteristics have to be considered Firstly SO2 is a water soluble gas which means that parts of the gas may be solved in water On the other hand SO2 is overlaid by the water signal in the infrared r...

Page 68: ...at all re mains of zero gas are replaced 10 The measuring operation is restarted Adjustment with test gases Test gases are dry gases without any amount of water content The result ing zero point shift switches the complete sensitivity line parallel and ad justs the calibration to the operating conditions 1 Start calibration process 2 The zero gas is supplied through the gas cooler 3 A defined purg...

Page 69: ...tion process 2 The zero gas is supplied through the gas cooler 3 A defined purging time of 90 seconds starts to guarantee that all re mains of measuring gas are replaced 4 The zero point is set 5 The end point gas is supplied 6 A defined purging time of 90 seconds starts to guarantee that all re mains of zero gas are replaced 7 The end point is set 8 The calibration cell is driven into the gas pat...

Page 70: ...integrity check should be performed according to the pressure drop method using a U tube manometer Procedure 1 Interrupt the sample gas supply 2 Close the sample gas outlet 3 Disconnect the sample gas line from the sample gas inlet and connect a tee fitted with a shut off valve 4 Connect the U tube manometer half filled with water to the free end of the tee 5 Blow air or nitrogen through the shut ...

Page 71: ...ishing the maintenance work Part numbers Filter insert 0730683 Filter stone 0730682 0 3 mm Cleaning the filter element If the filter element is not permeable enough anymore remove it so that you can remove the contamination mechanically Replacing the filter stone If the filter stone is obviously damaged replace it with a new one NOTE To avoid a prolonged down time of the analyzer system the comple...

Page 72: ...ONITORING SYSTEM OI GAA330 M EN REV C Filter element 1 T handle 2 Bridge 3 Detaching disk 4 Locking screw 5 Removal screws 6 Flange 7 O ring seals 8 Filter element 9 Bridge holding device 10 Casing 11 Casing inner seal green ...

Page 73: ...1 of the filter removal device 1 3 in counter clockwise direction This pulls the filter element 8 via the detaching disk 3 out of the casing 10 2 Turn bridge 2 until it can be pulled off from the bridge holding device 9 through the elongated holes 3 Pull out filter element 8 with bridge 2 and detaching disk 3 ...

Page 74: ...s not necessary to replace the green casing inner seal 11 between flange 6 and casing 10 7 Re install the filter element 8 Steps 1 to 4 in reverse order Or 8 Screw off locking screw 4 with open end spanner NW 22 9 Screw out the hexagon socket screw 12 underneath locking screw 4 10 Take out the filter stone 11 Insert a new filter stone with new O rings from the accessory set 12 Replace seals 7 O ri...

Page 75: ...ay be found on the diaphragm and valve plates There materials can flow out when the dia phragm pump is opened Take appropriate measures where needed to collect such residues When does the suction filter need to be replaced The suction filter in the pump must be replaced when the pump is no longer feeding gas efficiently enough Emptying the condensate collection bottle CAUTION When working with cor...

Page 76: ...values Drift values Analyzer specific values In combination with mobile devices smartphone tablet etc Dynamic QR Code represents an innovative way of customer s communication which allows for instance improved case specific support by ABB resulting in an increased availability of analyzer assets Dynamic QR Code is compatible with the ABB application my Installed Base as well as with standard QR co...

Page 77: ...e diagnosis menu can be selected directly from the status messages overview The QR code can also be selected in Remote HMI and scanned from the computer screen Recommended QR code scanner applications ABB recommends the use of the following QR code scanner applications available free of charge for iOS and Android my Installed Base by ABB Download from App Store Download from Google Play QR Scanner...

Page 78: ...ait for 20 minutes maximum Cooling capacity to low even though cooler is running Make sure that air can circulate free and that ventilation louvers are not obstructed Gas flow dew point gas temperature too high Check application parameters install pre separator Fan broken Check fan replace if necessary Status LED blinks with low temperature Control defect Send cooler for inspection Condensate in g...

Page 79: ...module gas lines and the gas module lines for crimping or loose connec tions Check the integrity of the analyzer module gas paths and if applicable of the lines to the gas module Temperature problem Gas analyzer still in warm up phase Approx 30 minutes without thermostat Approx 2 hours with thermostat Excessive air movement Reduce the flow of air around the gas analyzer Install shielding against d...

Page 80: ...e cleaning the complete line with compressed air from the top of the stack to the black plugged end Humidity in one of the filter elements Gas cooler malfunctioning Check function of the gas cooler If not work ing see above Sample gas cooler problems Gas flow to analyzer dis rupted Water trap closed after contact with condensate Replace the water trap Temperature Alarm in status signal board blink...

Page 81: ...nu scan the QR code and send the displayed text information to the local service repre sentative defined in the Measurement Care agreement When you notify service because of a malfunction or a status message have the following information available The production number F No of the analyzer system It is found on the identification plate as well as in the Analyzer Data Sheet The system controller a...

Page 82: ...ompanies Bear the following in mind when disposing of this product and its packag ing This product is under the open scope of the WEEE Directive 2012 19 EU and relevant national laws The product must be supplied to a specialist recycling company Do not use municipal waste collection points These may be used for privately used products only in accordance with WEEE Directive 2012 19 EU If there is n...

Page 83: ...plied 22 Menu tree 59 N Notify service 81 Numeric keypad 55 O Operation 53 P Password protection 58 PFE2 Filter unit electrical connection 38 PFE2 Filter unit gas connection 27 PFE2 Filter unit installation 26 PFE3 Filter unit electrical connection 40 PFE3 Filter unit gas connection 30 PFE3 Filter unit installation 29 Post purge time 50 Preface 5 Program sequence 47 R Regular maintenance tasks 63 ...

Page 84: ...84 GAA330 M EMISSION MONITORING SYSTEM OI GAA330 M EN REV C Notes ...

Page 85: ......

Page 86: ...notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forb...

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