ABB DCS 500 Service Manual Download Page 60

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Appendix A- Spare Parts List

VI A

A - 2

DCS 500 / DCS 600 Service Manual

2.50

DESCRIPTION

QTY

CODE

TYPE/DATA

NOTES

Integrated uncontr. 6 A; FEX-1

DCA0012317R1

SDCS-FEX-1

Sep. compl. Unit; incl. Diode M.

Integrated single 16 A; FEX-2

DCA0012325R1

SDCS-FEX-2 A

Sep. compl. Unit; incl. Thyristor M.

Control Board DCF503A0050

3ADT312400R2

SDCS-FEX-32A

Control Board f. DCF503A0050

Thyristor/Diode Module 1Q 50A

DCA0003270P1

SKKH 57/16 E

for DCF503-0050

Control Board DCF504A0050

3ADT312400R1

SDCS-FEX-31A

Control Board f.DCF504A0050

Thyristor modules 4Q 50A

DCA0011132P1

SKKT42/16E

for DCF504-0050

Ext. DCF503A0050; 1Q 50 A

3ADT209019R1

DCF503A0050

Complete unit DCF503A0050

Ext. DCF504A0050; 4Q 50 A

3ADT209019R2

DCF504A0050

Complete unit DCF504A0050

2-PHASE FIELD EXCITERS

3.10

DESCRIPTION

QTY

CODE

TYPE/DATA

NOTES

Control board DCS500 B

3ADT220072R12 SDCS-CON - 2-21-coat with actual software21.xxx

Power supply board

3ADT220090R3

SDCS-POW-1 COAT Repl. for DCA0012279R0001

Coated Boards for DCS500B see item 2.10

3.20

Control board +AMC-DC Board

3ADT220072R9

CON-2+AMC-DC-coat w.act. SW.15.xxx+AMC-DC-Board.

Control board +AMC-C-Clas1.

3ADT220072R11

CON-2+AMC-C-coat

w.act.SW.15.xxx+AMC-C-Board.

Power supply board

3ADT220090R3

SDCS-POW-1 COAT Repl. for DCA0012279R0001

Coated Boards for DCS600 / DCF600 see item 2.20

3.30

*)DI/DO connection board

3ADT220090R14

SDCS-IOB-21-coat

24V DC-48V DC

*)DI/DO connection board

3ADT220090R13

SDCS-IOB-22-coat

115V AC

*)DI/DO connection board

3ADT220090R23

SDCS-IOB-23-coat

230V AC

AI/AO connection board

3ADT220090R20

SDCS-IOB-3-coat

Communication Board

3ADT220090R26

SCDS-COM-5-coat

separate

I/O Extension Board

3ADT220090R25

SDCS-IOE-1-coat

Adapt. Board /Analog Tacho

3ADT220090R29

PS 5311- coat

Coated Interface Boards; Panels for DCS500B / DCS600 Modules / Cabinets

3.40

Pulse Interface Board

3ADT220090R9

SDCS-REB-1-coat

Coated Board for DCR

Pulse Amplifier Board

3ADT220090R34

SDCS-REB-2-coat

Coated Board for DCR

Pulstransformer Board

3ADT220090R5

SDCS-PIN-41 A-coat

Power interface board

3ADT220090R6

SDCS-PIN-51-coat

for 400V up to 1000V AC

Current Measurement Aid

3ADT220090R22

SDCS-CMA-2-coat

12 Pulse and Paralleling Converter

Coated Boards for DCR Rebuild Kits and 12 PULSE-Systems See item 2.30

3.50

Integrated single 16 A; FEX-2

3ADT220090R19

SDCS-FEX-2 A-coat

Sep. compl. Unit; coated Vers.

Control Board DCF503A0050

3ADT220090R37

SDCS-FEX-32A-coat Coat. Contr. Board DCF503A..

Control Board DCF504A0050

3ADT220090R36

SDCS-FEX-31A-coat Coat. Contr. Board DCF504A..

Ext. DCF503A-0050; 1Q 50 A

3ADT209019R0101 DCF503A0050-Coat

Complete unit DCF503A0050

Ext. DCF504A0050; 4Q 50 A

3ADT209019R0102 DCF504A0050-Coat

Complete unit DCF504A0050

Coated Boards for 2-PHASE FIELD EXCITERS see item 2.50

3ADW000093R0601_DCS500B/DCS600_Service Manual_e_f

Summary of Contents for DCS 500

Page 1: ...DCS Thyristor Power Converters for DC Drive Systems 25 to 5150 A Service Manual DCS 500 DCS 600 1 2 3 4 ...

Page 2: ...rating Instructions Language Volume 3ADW000055 EN DE FR SP IV A x x x 3ADW000080 EN DE IV F x x x 3ADW000091 Installation EN DE IV F1 x x x x Software description Language Volume 3ADW000078 EN V D1 x x x 3ADW000076 EN V F x x x 3AST000953 EN x x Tools Language Volume 3AFE61178775 CMT DCS500 EN x x x EN 5926915 1 GAD EN x x x 3ADW000048 Application blocks EN V A2 x x x 3AFY61296123 Drive Window EN ...

Page 3: ...ts reserved Thyristor Power Converters Series DCS 500 DCS 500B DCS 600 25 to 5150 A Service Manual Code 3ADW 000 093 R0601 Rev F S_M_E_F DOC EFFECTIVE Jul 4th 2002 SUPERSEDES Rev E Oct 26th 2001 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 4: ...DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 5: ...in injuries to persons and or damage to equipment Where appropriate the text printed adjacent to this symbol describes how risks of this kind may be avoided All electrical installation and maintenance work on the thyristor power converter must be carried out by properly qualified staff who have been thoroughly trained in electrical engineering The thyristor power converter and its adjacent units m...

Page 6: ...utput data you must take appropriate precautionary measures to protect the unit against overspeed overload breakage etc by modify ing the software or hardware appropriately For insulation testing you must disconnect all cables from the thyristor power converter You should avoid operating your unit at values other than the rated data Non compliance with these instructions may cause lasting damage t...

Page 7: ...EMERGENCY STOP buttons must be installed at each control desk and at all other control panels requiring an emergency stop function Pressing the STOP button on the CDP 31x control panel of the thyristor power converter will neither cause an emergency motor stop nor will the drive be disconnected from any dangerous potential To avoid unintentional operating states or to shut the unit down in case of...

Page 8: ...Safety Instructions iv DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 9: ...ors General Instruction how to handle the Semiconductors 3 1 Chapter 4 Exchange of Thyristors for Sizes C1 C2 C2b Installation of thyristor modules in converters size C1 C2 C2b 25 1000 A 4 1 Required Tools 4 1 Remove faulty thyristor modules 4 1 Install new thyristor modules 4 2 Thyristor module location 4 3 Module terminals 4 8 Chapter 5 Exchange of Thyristors for Size A5 Installation of Disc Typ...

Page 10: ...of SDCS PIN 20xB boards 8 1 Hardware coding 8 1 Snubber circuit 8 1 Compatibility of SDCS PIN 20x boards 8 2 Compatibility of SDCS PIN 20x and SDCS PIN 2x boards 8 2 Change SDCS PIN 2x boards 8 3 Chapter 9 Preventive Maintainance Recommended regular maintenance 9 1 Air Filters 9 1 Cooling air pressure switch in converter modules type C4 9 1 Fan 9 1 Heatsink 9 1 Internal high current connections in...

Page 11: ...ing of thyristors and thyristor modules Chapter 4 Exchange of Thyristors of Sizes C1 C2 C2b This chapter describes the exchange of thyristors in converters sizes C1 C2 Chapter 5 Exchange of Thyristors of Size A5 This chapter describes the exchange of thyristors in converters size A5 Chapter 6 Exchange of Thyristors of Size C3 This chapter describes the exchange of thyristors in converters size C3 ...

Page 12: ...The thyristor power converter weighs quite a lot and should therefore not be held by the front cover Please put the unit down only on its back sizes C1 to C3 Always use due care when handling the unit so as to avoid injuries or damage Storage and transport If the unit had been in storage prior to installation or is transported to another location care must be taken to ensure that the environ menta...

Page 13: ...boards 0 no communication board 5 SDCS COM5 board A SDCS AMC DCx board C SDCS AMC DC Clasx board Coated version 0 no coating X coated version Special Options UL approval 0 standard module with UL certificaion U modification for UL certification C3 A6 7 Interfaces 0 no fieldbus module included Current measurement modification 0 no modification C CMA 2 included M Paralleling Master converter S Paral...

Page 14: ... The technical data and specifications are valid as of going to press ABB reserves the right to make subsequent alterations If you have any questions concerning your drive system please contact your local ABB agent 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 15: ... does not work It s missing current contribution causes a deep dip in the direct current The structure of the current loop the current controller will force the other thyristors to compensate the dip by a certain overcurrent in order to keep the average current constant Such a compensation results in a ripple monitoring fault during motoring mode operation with α 90 During braking or inverting mod...

Page 16: ...ch AC terminal to each DC terminal U1 to C1 V1 to C1 W1 to C1 U1 to D1 V1 to D1 and W1 to D1 see Figure 4 3 Normally every measurement should show high re sistance 1 kΩ Target find a short circuit indicated by low resistance 1 Ω destroyed thyristor If the converter is designed with half bridge thyristor modules then a module consists of two antiparallel thyristors In this case it is sufficient to ...

Page 17: ... tected If the motor is still connected to the converter the result of the measurement may be wrong Ripple monitor If the ripple monitor fault occured the fault tracing must be adapted to the reasons listed before Check the fuses and the thyristors according to the statements before If the power section seems to be ok but still one or more thyris tors don t take current something went wrong in bet...

Page 18: ...Chapter 2 Fault Tracing Thyristors VI A 2 4 DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 19: ...after remov ing them from the circuit to avoid confusion with good compo nents When removing a damaged semiconductor write down how and where it was installed direction location and connected gate leads Check that the new and old component have the same type desig nation or that the new component can replace the old one A semi conductor can be replaced by different compatible semiconductor accordi...

Page 20: ...Chapter 3 Handling the Semicinductors VI A 3 2 DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 21: ...at sink and elelectrical connections see table Nominal mounting torques for thyristor modules in this chapter screws are metric type use appropriate nuts tissue paper solvent thermal joint compound type BERULUB FZ1 E3 grease Manufacturer Carl Bechem GmbH 58089 Hagen ABB Service GHSN 390 011 P 0051 Before the work is started disconnect the con verter from the power supply completely then check the ...

Page 22: ... sink Tighten the clamping screws by hand until the screw heads touch the bottom of the module Then tighten the screws to 2 5 Nm torque If the module is mounted using four screws tighten the screws crosswise Tighten the screws to nominal torque see Table below Reinstall the busbars make sure the correct torque is applied and reconnect all cables Thyristor module Nominal mounting torques Size Type ...

Page 23: ... V12 V15 for DCS 501 0200 to 0520 V11 V13 V15 V14 V16 V12 c d 2 1 a b c d 2 1 a b c d 2 1 a b 2 1 a b c d 2 1 a b c d 2 1 a b c d for DCS 501 0700 A K AK A K AK V14 V11 V16 V13 V12 V15 A K AK for DCS 501 0680 1000 Figure 4 1 Location of thyristor modules in DCS 501 601 0100 1000 units Note This drawing is only for showing the location of the modules the module size can be different 3ADW000093R0601...

Page 24: ...6 V12 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d V24 V22 V26 V23 V25 V21 for DCS 502 0700 A K AK A K AK A K AK A K AK A K AK A K AK V26 V13 V22 V15 V24 V11 V23 V16 V25 V12 V21 V14 for DCS 502 0680 1000 Figure 4 2 Location of thyristor modules in DCS 50x 60x 0025 0075 units DCS 502 602 0100 0700 uni...

Page 25: ...G G 1 2 G K G K 1 5 G K G K G 1 3 K G T51 K S1 T53 K S1 L S2 1000 1 1000 1 X3 1 X3 3 X4 1 X4 3 L S2 T51 T53 S2 600 1 600 1 S1 P2 P1 S2 S1 P2 P1 REVERSE FORWARD POWER INTERFACE BOARD Snubber circuit Snubber circuit Snubber circuit Basic drawing not all elements are shown Units with 0025 to 0075 ADC Units with 0100 to 0350 ADC Units with 0450 to 0520 ADC 2330 1 for units with 0700 ADC Figure 4 3 Bas...

Page 26: ... V16 G G K V21 V14 1 4 G K 2 6 1 6 2 5 1 4 2 3 1 2 2 1 1 5 2 4 1 3 2 2 SDCS PIN 1x 2x T51 K S1 T53 K S1 L S2 1000 1 1000 1 X3 1 X3 3 X4 1 X4 3 L S2 T51 T53 S2 600 1 600 1 S1 P2 P1 S2 S1 P2 P1 Snubber circuit REVERSE FORWARD Snubber circuit Snubber circuit Basic drawing not all elements are shown POWER INTERFACE BOARD Units with 0025 to 0075 ADC Units with 0100 to 0350 ADC Units with 0450 to 0520 A...

Page 27: ...11 12 14 4 2 9 BZP2 BZP3 BZP1 X13 3 5 1 0 V 48 V1 W82 UA 6 UA 15 820R 1k5 3k3 1k5 S1 S2 S1 S2 PE 1 2 3 4 5 6 K G K G K K G K G K K G G G K G K G K G K G K G 2 6 1 6 2 5 1 4 2 3 1 2 2 1 1 5 2 4 1 3 2 2 HWCDD5 7 HWCOD3 5 NC NC 1 1 F102 F103 6A C1 W1 V1 U1 D1 19 17 31 29 3 1 35 33 11 9 27 25 X6 19 17 31 29 3 1 35 33 11 9 27 25 X5 6 x 0 1 µF 6 x 15 Ω Control board Armature current measuring resistance...

Page 28: ...7 SKKT106 K A K1G1 K2 G2 AK K A AK Note This drawing is not valid for the types SKKT B Figure 4 6 Terminals of half bridge thyristor modules 3 2 1 SKKT132 162 K7 G6 G4 K5 A K AK TT162 K A K1 G1 K2 G2 AK G2 K2 K1 G1 2 3 K5 G4 K7 G6 1 Figure 4 7 Terminals of half bridge thyristor modules K A K1 G1 K2 G2 AK SKKT210 SKKT250 TT250 AK34 G2 G1 K1 K2 K AK A 34 K A AK Figure 4 8 Terminals of half bridge th...

Page 29: ...vice Manual VI A 4 9 c d 2 1 a b 4 5 2 1 2 4 5 1 TZ425 or SKET 400 Figure 4 9 Terminals of single thyristor modules AK 7K 6G 4K 5G A K 1 3 2 3 2 1 TT425 570 7K 6G 5G 4K Figure 4 10 Terminals of half bridge thyristor modules 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 30: ...Chapter 4 Exchange of Thyristors for Sizes C1 C2 C2b VI A 4 10 DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 31: ...ring spanner for press clamp Tissue paper solvent e g ethanol Thermal joint compound type BECHEM RHUS SU 2 grease Manufacturer Carl Bechem GmbH 58089 Hagen ABB Service GHSN 390 001 P 0001 Disassembly tool 3ADT 621 023 P1 Note For more detailed information about the wiring of the power part see manual Technical Data Therefore strict observance of the build in instructions given below is of utmost i...

Page 32: ...the branch fuses of the defective branches 3 Find the defective thyristors by performing an OHM test both polarities over their heat sinks 4 In a 4 quadrant converter change both thyristors clamped be tween the same heatsinks at once Note Because Disc Type semiconductors need a certain compression force to operate properly a measurement outside the clamped heat sinks might be wrong To be sure chan...

Page 33: ...e 5 3 at the top of the thyristor stack Attention While loosen the mounting clamp the indicating spring must be pulled out a little otherwise the spring will be damaged 5 Attach the disassembly tool at the faulty thyristor and prize open the upper and lower heat sinks see figure 5 2 6 Remove the thyristors Attention To centre the thyristors spring pins are used The pins are inlayed into all lower ...

Page 34: ...ber spatula 3 Connect the gate leads if possible 4 Clean all parts with tissue paper moistened with solvent witch have had or will have contact with the thyristor or each other lower upper heat sink Do not clean the surfaces of grease too thoroughly because the aluminium surfaces will oxidise in a few seconds Dry all surfaces 5 Centre the thyristors by means of the spring pins Note Be sure that th...

Page 35: ...ition cor rect torque see figure 5 3 Do not tighten the screws any fur ther Note The correct torque is indicated by means of the welded indicating spring 9 Perform an OHM test to make sure the thyristor is ok 10 Reconnect the DC busbars branch fuses and all other dis mantled parts 11 Perform an OHM test between U1 V1 W1 and C1 D1 to make sure the power part is ok U1 V1 W1 V24 V11 V13 V26 V22 V15 V...

Page 36: ...00 DCS 600 Service Manual U1 V1 W1 left stack rear front right stack front rear View from the left Front view View from the right V11 V13 V15 V14 V16 V12 Figure 5 5 Location of thyristors in frame A5 2 Q bridge 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 37: ...Chapter 5 Exchange of Thyristors for Size A5 DCS 500 DCS 600 Service Manual VI A 5 7 U1 V1 W1 C1 D1 Figure 5 6 Location of branch fuses frame A5 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 38: ...Chapter 5 Exchange of Thyristors for Size A5 VI A 5 8 DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 39: ...see Table 6 1 electrical connections 13 Nm M8 25 Nm M10 50 Nm M12 Screws are metric type use appropriate nuts 13 mm nut for thyristor fixing with 20 mm max outer diameter Tissue paper solvent e g ethanol Molikote MSO2 Thermal joint compound type BECHEM RHUS SU 2 grease Manufacturer Carl Bechem GmbH 58089 Hagen ABB Service GHSN 390 001 P 0001 Note For more detailed information about the wiring of t...

Page 40: ... is part of the re verse bride V21 V22 a s o loosen the screws which keep the press clamp and the heat sink in position remove the heat sink mark the direction of the thyristor and the positition of the Gate leads then remove the thyristor Find faulty thyristor Perform the OHM test with both polarities Use the DC terminal of the antiparallel thyristors connected as one measuring point and the rema...

Page 41: ...nd AC busbar Do not clean the surfaces of grease too thoroughly because the aluminium surfaces will oxidise in a few seconds Dry all surfaces Connect the gate leads if possible Place the thyristor with the right direction into the guiding tool Spread the head conducting paste by turning the thyristor 90 left and right Note Do not pinch or cut the gate leads or any other cable Turn the thyristor so...

Page 42: ... 12 14 4 24 SLZF 89B Table 6 1 Mounting torques and forces for disc type thyristors In case of a 4 quadrant type converter Perform the OHM test with both polarities another time to make sure the thyristor which was used for the reverse bridge is definitly healthy If this test indicates high resistance the thyristor is healthy and can be used If this test indicates low resistance the thyristor of t...

Page 43: ...ce Manual VI A 6 5 T51 T53 P2 P1 P2 P1 F11 F14 F13 F16 F15 F12 Indicator View from the left Direction of the thyristors Front view Connect wiring of snubber circuits Figure 6 1 Location of thyristors in modules size C3 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 44: ... VI A 6 6 DCS 500 DCS 600 Service Manual Thyristors only in the case of 4 Q converters Figure 6 2 Location of thyristors in modules size C3 Note Removed fuses busbars and upper parts of heat sinks 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 45: ...und type BECHEM RHUS SU 2 grease Manufacturer Carl Bechem GmbH 58089 Hagen ABB Service GHSN 390 001 P 0001 Disassembly tool DCF 1066721 P1 Note For more detailed information about the wiring of the power part see publication Technical Data Therefore strict observance of the build in instructions given below is of utmost importance Make sure that the new component can replace the old one in accorda...

Page 46: ...nd the heat sink as the second measuring point Now perform the OHM test with both polarities between the isolated heat sink and the heat sink which was connected to the fuse as the second measurement point Depending on the result the thyristor located between the measuring terminals of the first test or the second one needs to be removed Remove faulty thyris tor If the thyristor is partly covered ...

Page 47: ...iece of tissue paper moistened with solvent Dry all surfaces Spread a thin layer of heat conducting paste on both sides of the thyristor if necessary use a rubber spatula Connect the gate leads if possible Clean all parts with tissue paper moistened with solvent witch have had or will have contact with the thyristor or each other lower upper heat sink Do not clean the surfaces of grease too thorou...

Page 48: ... is a very sensitive instrument and must be handled with care Tighten each nut in turn half a turn at a time with the help of a ring spanner until the indicating spring clicks into position cor rect torque see Figure 7 2 Do not tighten the screws any further Note The correct torque is indicated by means of the welded in dicating spring Perform an OHM test to make sure the thyristor is ok Reconnect...

Page 49: ... on the right front of the module Assembly C4 Busbars on the left front of the module Figure 7 3 Location of thyristors in size C4 4 Q bridge V12 V16 V14 V11 V13 V15 V12 V16 V14 V11 V13 V15 Assembly C4 Busbars on the right front of the module Assembly C4 Busbars on the left front of the module Figure 7 4 Location of thyristors in frame C4 2 Q bridge 3ADW000093R0601_DCS500B DCS600_Service Manual_e_...

Page 50: ...Chapter 7 Exchange of Thyristors for Size C4 VI A 7 6 DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 51: ...age of 600V The advantage of the SDCS PIN 20xB 20xA 20x is the replace ment of 6 other boards plus a small RC network Thus the spare part handling becomes easier Hardware coding On the SDCS PIN 20xB resistors are used for hardware coding of the module zero current detection and current scaling In a new converter the resistors are already cut according to application If the SDCS PIN 20xB board is u...

Page 52: ...ether with SDCS PIR 21 or SDCS PIN 205B 205A 205 can be used as spare parts Converters IDC 700A and UAC 400V 500V type C2 SDCS PIN 25 together with RC network possible only in converters with an A in their serial number or SDCS PIN 205B 205A 205 can be used as spare parts pos sible in converters with an A or B in their serial number In an A converter do not connect the RC network Note In a B conve...

Page 53: ...chnical Data Install the new SDCS PIN 20xB board Note SDCS PIN 205B replaces SDCS PIN21 23 and SDCS PIN 206B replaces SDCS PIN 22 24 Reconnect all cables and plugs The converter is equipped with a SDCD PIN 25 board Make sure electrical and mechanical safety is obtained Mark the cables connected to U1 V1 W1 and C1 D1 Mark the plugs connected to X22 X3 and X4 Disconnect all cables and plugs Remove t...

Page 54: ...Chapter 8 Compatibility of SDCS PIN 2 boards VI A 8 4 DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 55: ... it in position to prevent any movement Repeat it with the cabinet s door Switch on the drive and try to turn the motor The air pressure switch is ok when the converter is switched off by error F50 NO C FAN crosscheck this result with the module s door closed Fan The lifetime of the cooling fan is about 20 000 to 40 000 hours depending on the converter type The actual lifetime depends on the usage...

Page 56: ... the other work to be done for preventive maintenance Actions Make sure all supply voltages are switched off most important the supply for the power part armature for the electronic power part SDCS POW 1 for the converter fan and for other auxiliaries Open the cabinet s and module s door if needed secure them Set a latching torque spanner to 25 Nm 18 lb ft a 17 mm nut is needed too Check the torqu...

Page 57: ...500 DCS 600 Service Manual VI A 9 3 Figure 9 1 Power part of a converter module type C4 Screws to be checked Screws to be checked Screws to be checked Screws to be checked located behind the bus bar 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 58: ...Chapter 9 Preventive Maintainance VI A 9 4 DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 59: ...B 1 3ADT220059R1 SCDS COM 5 separate only for DCS500B AMC Communic Board DCS600 1 3ADT309900R1 AMC DC Board without Software f DCS600 AMC Communic Board DCS600 1 3BSE017192R1 AMC DC_Clas1 Board without Software f DCS600 Control Panel 1 3ADT220071R5 CDP312 Rev F For DCS500B DCS600 I O Extension Board 1 3BSE005851R1 SDCS IOE 1 Adapt Board Analog Tacho 1 3ADT300600R1 PS 5311 SET Select only one Board...

Page 60: ...tem 2 20 3 30 DI DO connection board 1 3ADT220090R14 SDCS IOB 21 coat 24V DC 48V DC DI DO connection board 1 3ADT220090R13 SDCS IOB 22 coat 115V AC DI DO connection board 1 3ADT220090R23 SDCS IOB 23 coat 230V AC AI AO connection board 1 3ADT220090R20 SDCS IOB 3 coat Communication Board 1 3ADT220090R26 SCDS COM 5 coat separate I O Extension Board 1 3ADT220090R25 SDCS IOE 1 coat Adapt Board Analog T...

Page 61: ...35 SDCS PIN 205B Coat 100A 1000A 400 500V Mod Power interface board 1 1 3ADT220090R38 SDCS PIN 206B Coat 110A 270A and 450A 600V M Power interface board 1 1 3ADT220090R6 SDCS PIN 51 coat for 400V up to 1000V AC Puls transformer board 1 2 3ADT220090R5 SDCS PIN 41 A coat 900A 5150A Select only one Board Coated Boards for 25A 5150A Modules 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Page 62: ... 3 3 DCZ9838791P1 170M1566 Cooling fan 1 1 DCA0017670P1 CN52B2 1 If used as a spare part for DCF the resistors R113 R116 R119 must be removed For further information see Technical Data DCS500 DCS600 Thyr Modules SKKT 42 16E are not identical to Thyr Modules SKKT 42 B 16E used for DCS400 Converter Modules 50 A 400V 500V CONVERTER Module contains 2Q 4Q 6 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES T...

Page 63: ...3 6 DCA0011922P1 SKKT72 20E Power interface board 1 1 3ADT312500R2 SDCS PIN 206B Repl SDCS PIN 23 and PIN206 Fuse F101 F103 on PIN206B 3 3 3BSC770010R0101 KTK R6A 660V for PIN206B min QTY 10pcs Semiconductor fuses 3 3 DCA0012694P1 170M3815 Cooling fan 1 1 DCA0012678P1 W2E143 AA09 25 110 A 600V CONVERTER Module contains 2Q 4Q 10 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor modules 3 6 DCA0...

Page 64: ...es 250 A 400V 500V CONVERTER Module contains 2Q 4Q 13 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor modules 3 6 DCA0011957P1 SKKT132 20E Power interface board 1 1 3ADT312500R2 SDCS PIN 206B Repl SDCS PIN 23 and PIN206 Fuse F101 F103 on PIN206B 3 3 3BSC770010R0101 KTK R6A 660V for PIN206B min QTY 10pcs Semiconductor fuses 3 3 DCA0003547P1 170M3819 changed in Oct 2001 Cooling fan 1 1 DCA0012...

Page 65: ...T250 16E alt TT250N16KOF GHSN610089P2 Power interface board 1 1 3ADT312500R1 SDCS PIN 205B Repl SDCS PIN 21 and PIN205 Fuse F101 F103 on PIN205B 3 3 3BSC770010R0101 KTK R6A 660V for PIN205B min QTY 10pcs Semiconductor fuses 3 3 DCA0012716P1 170M6811 Cooling fan 1 1 DCA0012171P1 W2E200 HH38 06 520 A 400V 500V CONVERTER Module contains 2Q 4Q 17 10 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6...

Page 66: ...N 205B Repl SDCS PIN 21 and PIN205 Fuse F101 F103 on PIN205B 3 3 3BSC770010R0101 KTK R6A 660V for PIN205B min QTY 10pcs Semiconductor fuses Module 3 3 DCA0012724P1 170M6813 Fuses for Cabinets are differ Cooling fan 1 1 DCA0012171P1 W2E200 HH38 06 Fuses used in Encl Converter 3 3 3ADV050092P20 170M6016 Fuses for Encl Conv w OESA 820 A 400V 500V CONVERTER Module contains 2Q 4Q 18 30 DESCRIPTION 2 Q ...

Page 67: ...ard 1 2 3BSE004939R1 SDCS PIN 41 A Power interface board 1 1 3BSE004940R1 SDCS PIN 51 Semiconductor fuses 6 6 3ADC770010P5 170M6162 Cooling fan 1 1 3ADT754018P1 D2E 160 AH02 15 1200 A 400V 500V CONVERTER Module contains 2Q 4Q 21 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6 12 DCA0012031P1 5STP18F1800 Puls transformer board 1 2 3BSE004939R1 SDCS PIN 41 A Power interface board 1 1 3BSE004...

Page 68: ...ESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6 12 DCA0012015P1 T589N18TOF Puls transformer board 1 2 3BSE004939R1 SDCS PIN 41 A Power interface board 1 1 3BSE004940R1 SDCS PIN 51 Semiconductor fuses 6 6 DCA0010683P1 170M6035 Cooling fan 1 1 3ADT754006P1 RD23P 4DW 4I 1R 900 A 400V 500V CONVERTER Module contains 2Q 4Q 20 10 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6 12 DCA0012007P1 T4...

Page 69: ...PE DATA NOTES Thyristor 6 12 DCA0012023P1 5STP16F2400 Puls transformer board 1 2 3BSE004939R1 SDCS PIN 41 A Power interface board 1 1 3BSE004940R1 SDCS PIN 51 Semiconductor fuses 6 6 DCA0012805P1 170L7299 Cooling fan 1 1 3ADT754006P1 RD23P 4DW 4I 1R 1500 A 600V 690V CONVERTER Module contains 2Q 4Q 24 10 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6 12 DCA0012031P1 5STP18F1800 Puls transform...

Page 70: ...s 2Q 4Q 26 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6 12 DCA0012058P1 5STP18L3600 Puls transformer board 1 2 3BSE004939R1 SDCS PIN 41 A Power interface board 1 1 3BSE004940R1 SDCS PIN 51 Semiconductor fuses 6 6 DCA0012864P1 170M7510 Cooling fan Bus Bars Left side 1 1 DCA0018692P1 RG35P 4DK 7M 1R e g DCSxxx 2050 91L21P Cooling fan Bus Bars Right side 1 1 DCA0012660P1 RG35P 4DK 7M 1L e ...

Page 71: ...P1 RG35P 4DK 7M 1L e g DCSxxx 2650 x1R21P Select only one Cooling Fan for this C4 Modules 2650 A 1000V CONVERTER Module contains 2Q 4Q 30 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6 12 DCA0016169P1 5STP24L2800 Puls transformer board 1 2 3BSE004939R1 SDCS PIN 41 A Power interface board 1 1 3BSE004940R1 SDCS PIN 51 Semiconductor fuses 6 6 DCA0017271P1 170M7035 Cooling fan Bus Bars Left s...

Page 72: ...4DK 7M 1L e g DCSxxx 3300 x1R21P Select only one Cooling Fan for this C4 Modules 3300 A 600V 690V CONVERTER Module contains 2Q 4Q 34 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6 12 DCA0016151P1 5STP27L1800 Puls transformer board 1 2 3BSE004939R1 SDCS PIN 41 A Power interface board 1 1 3BSE004940R1 SDCS PIN 51 Semiconductor fuses 6 6 DCA0012821P1 170M7026 Cooling fan Bus Bars Left side 1...

Page 73: ...E004940R1 SDCS PIN 51 Semiconductor fuses 6 6 DCA0012856P1 170M7036 Cooling fan Bus Bars Left side 1 1 DCA0018692P1 RG35P 4DK 7M 1R e g DCSxxx 4750 x1L21P Cooling fan Bus Bars Right side 1 1 DCA0012660P1 RG35P 4DK 7M 1L e g DCSxxx 4750 x1R21P Select only one Cooling Fan for this C4 Modules 4750 A 600V 690V 790V CONVERTER Module contains 2Q 4Q 38 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristo...

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