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ABB CP420, Installation And Operation Manual

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Contents

ABB, 1SBC159102M0201

Contents

1 Safety Precautions................................................................................... 5

2 Installation.............................................................................................. 7

2.1

Package Contents......................................................................... 7

3 Product Specifications............................................................................. 8

3.1

Description of Parts ..................................................................... 9

3.2

External and Cut-out Dimensions .............................................10

3.3

Mounting Procedure .................................................................. 10

3.4

Grounding .................................................................................11

3.5

Power Supply and Wiring .......................................................... 12

4 Dip Switches......................................................................................... 13

5 Communication Ports........................................................................... 14

6 LCD Contrast Adjustment ................................................................... 15

7 Operation ............................................................................................. 16

7.1

Self Test ..................................................................................... 16

7.2

System Menu ............................................................................. 17

7.3

Bench and Function Tests .......................................................... 18

7.4

Setting Communication Parameters ........................................... 18

7.5

Downloading an Application ..................................................... 19

7.6

Uploading an Application .......................................................... 20

7.7

Copying an Application ............................................................. 22

7.8

Passwords................................................................................... 23

Summary of Contents for CP420

Page 1: ...CP420 Installation and Operation Manual ABB 1SBC159102M0201 2007 05 English Cover_MAEN858 fm Page 1 Monday April 2 2007 1 10 PM ...

Page 2: ...read the entire installation manual prior to installing and using this equipment Only qualified personnel may install operate or repair this equipment ABB is not responsible for modified altered or renovated equipment Because the equipment has a wide range of applications users must acquire the appropriate knowledge to use the equipment properly in their specific applications Only parts and access...

Page 3: ...ons 10 3 3 Mounting Procedure 10 3 4 Grounding 11 3 5 Power Supply and Wiring 12 4 Dip Switches 13 5 Communication Ports 14 6 LCD Contrast Adjustment 15 7 Operation 16 7 1 Self Test 16 7 2 System Menu 17 7 3 Bench and Function Tests 18 7 4 Setting Communication Parameters 18 7 5 Downloading an Application 19 7 6 Uploading an Application 20 7 7 Copying an Application 22 7 8 Passwords 23 ...

Page 4: ...Contents ABB 1SBC159102M0201 ...

Page 5: ...C Storing the operator terminal where the temperature is lower higher than recommended in this manual can cause the LCD display liquid to congeal become isotopic The LCD display liquid contains a powerful irritant In case of skin contact wash immediately with plenty of water In case of eye contact hold the eye open flush with plenty of water and get medical attention The supplier is not responsibl...

Page 6: ... must be separated from power cables for operational circuits Only use shielded cables to avoid unpredictable problems During Use Emergency stop and other safety functions may not be controlled from the operator terminal Do not use too much force or sharp objects when touching the keys display etc Service and Maintenance Only qualified personnel should carry out repairs The agreed warranty applies...

Page 7: ... 2 Installation 2 1 Package Contents The following parts are found in the box Operator terminal CP420 4 installation fasteners Power connector connected to the 24 V DC power outlet This installation and operation manual 1SBC159102M0201 ...

Page 8: ...ue 240 x 128 pixels CCFT backlight lifetime approximately 50 000 h at 25 C Active area of display W x H 111 x 61 mm 30 x 16 characters of 8 x 8 size can be displayed Display adjustment Via touch screen Touch screen Analog Power supply 24 V DC 15 Less than 12 W Operating temperature 0 to 50 C Storage temperature 10 to 60 C Ambient humidity 20 90 RH non condensed Vibration endurance 0 5 mm displacem...

Page 9: ...uct Specifications ABB 1SBC159102M0201 9 3 1 Description of Parts Front Back Fixture mounting holes Power lamp Communication lamps Display DIP switches 1 10 COM2 RS422 RS485 DC power outlet COM1 RS232 RS485 ...

Page 10: ...102M0201 3 2 External and Cut out Dimensions 3 3 Mounting Procedure 1 Cut out the control front panel to match the dimensions mm below CUTOUT DIMENSION 160 7 0 5 0 1 93 0 0 5 0 1 160 4 170 3 102 6 44 6 4 2 0 7 92 7 Unit mm CUTOUT DIMENSION ...

Page 11: ...the screws with too much or uneven force or it may cause the deformation of the operator terminal 3 The operator terminal is to be installed within the angle of 0 to 135 as shown below 3 4 Grounding To make sure that the operator terminal works properly and to prevent it from radiating radio frequency noise it must be connected to the earth ground STEP 1 STEP 2 STEP 3 Maximum torque 0 25 0 28 Nm ...

Page 12: ...s 2 Strip approximately 1 cm of insulation Insert the wire all the way into the power connector and then turn the screws tight 3 Plug in the connector to the power outlet of the operator terminal Warning To avoid an electrical shock be sure to switch off the power before connecting the communication download cable to the operator terminal Note The power connector is already plugged into the power ...

Page 13: ...for controller communication SW6 Password ON The operator terminal asks the operator to enter a password after power on self test OFF No password is required to start the operator terminal SW7 System Menu ON The operator terminal displays the system menu OFF The operator terminal runs user application without displaying the system menu SW8 Default User Level ON The default user level is set to 1 i...

Page 14: ...ontroller via RS422 or RS485 Note Make sure that the connection is in accordance with the setting of the dip switches for example COM2 RS485 corresponds to SW10 ON See section 4 Dip Switches Pin Function Pin Function 1 RS485 1 RS422 TX RS485 2 RS232 RXD 2 RS422 CTS 3 RS232 TXD 3 RS422 CTS 4 N A 4 RS422 RX 5 Signal ground 5 Signal ground 6 RS485 6 RS422 TX RS485 7 RS232 RTS 7 RS422 RTS 8 RS232 CTS ...

Page 15: ...be adjusted via the touch screen using the system menu command Set and performing the following steps 1 Touch the upper left and lower right corners of the screen 2 Follow the route on the screen 3 Touch the square on the center of the screen to complete the task See also section 7 2 System Menu ...

Page 16: ...message Error Press screen to continue will be displayed at the bottom of the screen If the power to the operator terminal or the PC was interrupted while download ing Firmware checksum or Application checksum will not pass the self test in dicated by Failed in the self test results after power is restored If this happens the user can simply follow the download procedure to re download the applica...

Page 17: ... Function Link The operator terminal is connected F2 Confg Sets up the internal time clock and communication parameters in the operator terminal All the settings has to made for the operator terminal to work properly Use and to move to desired field and to set the value of the field F3 Copy Copies application data to another CP420 F4 Set Adjusts touch panel LCD contrast See also section 6 LCD Cont...

Page 18: ... Parameters There are two ways to configure working parameters to set parameters in the operator terminal or in CP400Soft To set parameters in the operator terminal select Confg in the system menu To set parameters in CP400Soft select Application Workstation Setup Select the Connection tab to set communication parameters Note The bench test will clear the application data of the operator terminal ...

Page 19: ...e downloaded Make sure that the communication parameters are correctly configured Also remember to compile the file before downloading it The file has to be compiled every time a change has been made in the file before downloading it 9 pin male 9 pin female RXD 2 2 RD TXD 3 3 SD GND 5 5 SG RTS 7 1 CD CTS 8 4 DTR 6 DSR 7 RTS 8 CTS Note COM2 is mainly used for controller communication When used for ...

Page 20: ...e dip switch SW7 ON After the self test the system menu will be displayed on the screen and the operator terminal is ready to upload the application Also make sure that communication parameters are correctly configured Select File Upload Application in CP400Soft and the Save As dialog box will appear on the screen Enter the name of a firmware file AF6 to save Click Save Then the operator terminal ...

Page 21: ...en dialog Open the uploaded application file C64 or AA6 The appli cation screen will be displayed on the PC monitor Finally select File Save As to save the application as a V6F file Thus a source file can serve the purposes of maintenance and modification Note When uploading for the first time make sure to first run the application once or else the upload function will not work ...

Page 22: ...enu from the operator terminal with the application to be copied The operator terminal will prompt for a password enter the pass word set in CP400Soft from Application Workstation Setup Once the correct password is entered the CP420 starts to copy the application to the other CP420 For information about setting a password please see section 7 8 Passwords The following appears on the screens during...

Page 23: ...le is displayed on the screen for a user with the right to access the table Touch the password to highlight an area for entering a value How to configure an Action Button is described in the CP400Soft User s Manual After registering passwords and user levels set the dip switch SW6 ON i e password required Restart the operator terminal and after the self test the user will be prompted to enter a pa...

Page 24: ...button can be designed with a high level of security which means that a password with a high level of privilege is required in order to open the other screen As the button is selected and the current user has a low er privilege than has been set for the button the operator terminal will prompt the user for a password The user will need a password with at least the level of privilege that has been ...

Page 25: ...port Department 10 rue Ampère 69685 Chassieu France Tel 33 0 4 72 22 17 22 Fax 33 0 4 72 22 17 00 ABB STOTZ KONTAKT GmbH Po Box 10 16 80 69006 Heidelberg Germany Tel 49 0 6221 701 1190 Fax 49 0 6221 701 1333 www abb fr www abb de stotz kontakt ...

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