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ABB

The Company

We are an established world force in the design and manufacture of instrumentation for industrial
process control, flow measurement, gas and liquid analysis and environmental applications.

As a part of ABB, a world leader in process automation technology, we offer customers
application expertise, service and support worldwide.

We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled
service and support.

The quality, accuracy and performance of the Company’s products result from over 100 years
experience, combined with a continuous program of innovative design and development to
incorporate the latest technology.

The UKAS Calibration Laboratory No. 0255 is just one of the ten flow calibration plants operated
by the Company and is indicative of our dedication to quality and accuracy.

Health and Safety

To ensure that our products are safe and without risk to health, the following points must be noted:

1. The relevant sections of these instructions must be read carefully before proceeding.

2. Warning labels on containers and packages must be observed.

3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the

information given.

4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and/

or temperature.

5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures

must be used.

6. When disposing of chemicals ensure that no two chemicals are mixed.

Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may be
obtained from the Company address on the back cover, together with servicing and spares information.

EN ISO 9001:2000

Cert. No. Q 05907

EN 29001 (ISO 9001)

Lenno, Italy – Cert. No. 9/90A

0255

Warning – 

Refer to the manual for instructions

Caution – 

Risk of electric shock

Protective earth (ground) terminal

Earth (ground) terminal

Direct current supply only

Alternating current supply only

Both direct and alternating current supply

The equipment is protected
through double insulation

Electrical Safety

This instrument complies with the requirements of CEI/IEC 61010-1:2001-2 'Safety Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use'. If the instrument is used in a manner NOT specified by the Company, the protection
provided by the instrument may be impaired.

Symbols

One or more of the following symbols may appear on the instrument labelling:

Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for
any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of the
Technical Publications Department.

Stonehouse, U.K.

Summary of Contents for COMMANDER 1900 Series

Page 1: ...InformIT Circular Chart Recorder and Recorder Controller C1900 Series Installation Guide IM C1900 INS_10 ...

Page 2: ...itions of high pressure and or temperature 5 Chemicals must be stored away from heat protected from temperature extremes and powders kept dry Normal safe handling procedures must be used 6 When disposing of chemicals ensure that no two chemicals are mixed Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets where applicable may be obtained f...

Page 3: ...TION 3 3 1 Siting 3 3 2 Mounting 3 3 2 1 Wall Pipe Mounting 4 3 2 2 Panel Mounting 5 4 ELECTRICAL INSTALLATION 6 4 1 Identifying the Input Output Modules 7 4 2 Channel Connections 7 4 2 1 Selecting the Analog Input Type s 8 4 2 2 Voltage and Current 9 4 2 3 2 wire Transmitter Input 9 4 2 4 Thermocouple 9 4 2 5 Resistance Thermometer RTD 9 4 2 6 Logic Inputs 9 4 2 7 Analog Output 9 4 2 8 Relay Outp...

Page 4: ... single pen recorder This version is not fitted with an analog output relay transmitter power supply unit or digital inputs and no additional modules can be fitted The full identification code is shown below Fig 2 2 Checking the Code Number A Standard Accessories B Optional Accessories Case to Panel Gasket C1900 0149 see Note below Pen Capsule 1 to 4 depending on no of channels Charts Pack of 3 Ke...

Page 5: ... 23 386 8 15 04 382 3 MECHANICAL INSTALLATION 3 1 Siting Figs 3 1 and 3 2 3 2 Mounting Figs 3 3 to 3 5 Caution Select a location away from strong electrical and magnetic fields If this is not possible particularly in applications where mobile communications equipment is expected to be used screened cables within earthed grounded metal conduit must be used Fig 3 2 Environmental Requirements Fig 3 3...

Page 6: ...le holes 4 Secure instrument to wall using suitable fixings 14 81 376 3 11 06 281 0 Secure mounting brackets 4 to case 1 Position mounting brackets to suit horizontal pipe mounting or vertical pipe mounting as required Secure mounting brackets to case using bolts and washers 2 1 3 Fit U bolts into brackets Secure using two nuts and washers 2 3 8 in 60mm OD horizontal or vertical pipe 4 ...

Page 7: ...0 5 0 0 15 3 8 minimum 14 6 371 0 maximum Ensure cut out positioned centrally between mounting holes Minimum Cut out Dimensions Maximum Cut out Dimensions Notes 1 The instrument can be inserted into a panel cut out of any size between the minimum and maximum dimensions illustrated provided the cut out is positioned centrally relative to the fixing holes If the panel cut out is larger than the maxi...

Page 8: ... After installation there must be no access to live parts e g terminals Terminals for external circuits are for use only with equipment with no accessible live parts If the instrument is used in a manner not specified by the Company the protection provided by the equipment may be impaired All equipment connected to the instrument s terminals must comply with local safety standards IEC 60950 EN6010...

Page 9: ... 4 2 Channel Connections Channel 1 connections are made directly to the terminal block mounted on the motherboard Other Channel connections are made to standard I O modules fitted in positions 2 3 or 4 see Fig 4 2 Warning The maximum channel to channel voltage between any 2 channels must not exceed 500V DC Notes Module positions can also be used for additional I O modules module types 1 and 2 for ...

Page 10: ... w o r B e u l B d e R w o l l e Y d e R w o l l e Y d e R n e e r G n e e r G n e e r G e t i h W n e e r G E i N u C r C i N t e l o i V e t i h W t e l o i V N l i s i N l i s i r c i N e g n a r O e u l B e g n a r O e g n a r O d e R e g n a r O k n i P e t i h W k n i P S d n a R h R t P t P e t i h W e u l B n e e r G k c a l B d e R n e e r G d e R e t i h W e t i h W e g n a r O e t i h W...

Page 11: ...H 3 4 5 6 D 2 wire Transmitter not available on non upgradeable version 4 6 Tx See Note below B Voltage 3 6 C Current non 2 wire transmitters 3 4 G 3 wire RTD 4 5 6 Red White Red E Thermocouple 3 6 H 2 wire RTD Resistance 5 6 White Red Link 4 F Low Voltage mV 3 6 4 2 5 Resistance Thermometer RTD Fig 4 5 If long leads are necessary it is preferable to use a 3 lead resistance thermometer If 2 lead r...

Page 12: ...ation 4 ELECTRICAL INSTALLATION 4 2 9 Motorized Valve Fig 4 6 A motorized valve with or without feedback requires 2 relays common and normally open terminals to drive the valve in either direction Any two relays can be allocated for this function Fig 4 6 A shows two possible combinations Notes 1 Type 1 and type 2 modules have one relay output therefore two modules are required 2 Link must be conne...

Page 13: ...rent drain from each TTL output must not exceed 5mA Fig 4 8 Selecting the Digital Module Function Module Types 4 and 5 Fig 4 9 Eight Digital Inputs or Outputs Connections Module Types 4 and 5 4 ELECTRICAL INSTALLATION 1 2 7 8 9 10 11 12 3 4 5 6 Normally Closed Normally Open Relay 1 Common Normally Closed Normally Open Relay 2 Common Normally Closed Normally Open Relay 3 Common Normally Closed Norm...

Page 14: ...nnections Earth Ground Stud see Note 2 below Before making any electrical connections see Warnings on page 6 Power Switch and Fuse Optional see Note 1 below 4 4 Power Supply Selection and AC Connections Fig 4 10 Notes 1 Fuse ratings 115V Supply 1A 20 X 5mm Type T 230V Supply 1 2A 20 X 5mm Type T 24V Supply 4A 20 X 5mm Type T 2 Ensure that the Earth Ground lead is longer than the Line and Neutral l...

Page 15: ...dule Type 2 C 1 Relay Output 1 Relay Output 2 Relay Output 3 Relay Output 4 2 3 4 5 6 7 8 9 10 NC 1 NO 12 1 Logic I Ps Type 4 or Logic O Ps Type 5 C 2 1 3 4 5 6 7 6 8 7 9 8 10 C Position 1 1 2 Module Type Tick Box 1 2 6 7 Position 2 Position 3 1 Position 4 NC 1 Analog Output Analog Input Logic Inputs Relay Output 2 3 4 5 6 7 C 8 L1 9 L2 10 NO 1 C 12 Not available on Module Type 2 3 4 5 C NC NO C N...

Page 16: ...ype 5 Link Positions Tick Boxes Link Positions C 1 Relay Output 1 Relay Output 2 Relay Output 3 Relay Output 4 2 3 4 5 6 7 8 9 10 NC 1 NO 12 1 Logic I Ps Type 4 or Logic O ps Type 5 C 2 1 3 4 5 6 7 6 8 7 9 8 10 C Module Type Tick Box 2 Position 5 NC 1 Analog Output Analog Input Logic Inputs Relay Output 2 3 4 5 6 7 C 8 L1 9 L2 10 NO 1 C 12 Not available on Module Type 2 3 4 5 C NC NO C NC NO C NC ...

Page 17: ...15 NOTES ...

Page 18: ...16 NOTES ...

Page 19: ...trumentation pH conductivity and dissolved oxygen transmitters and sensors ammonia nitrate phosphate silica sodium chloride fluoride dissolved oxygen and hydrazine analyzers Zirconia oxygen analyzers katharometers hydrogen purity and purge gas monitors thermal conductivity Customer Support We provide a comprehensive after sales service via a Worldwide Service Organization Contact one of the follow...

Page 20: ...inster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB has Sales Customer Support expertise in over 100 countries worldwide www abb com The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice Printed in UK 05 05 ABB 2005 IM C1900 INS Issue 10 ...

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