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ABB C1900 Series, User Manual

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ABB C1900 Series User Manual Download Page 7

5

3

PREPARATION

3.1

Checking the Instrument Code Number – Table. 3.1

Table 3.1 Code Number Interpretation

All units are provided with a True Time Event Pen as standard.

Key to Module Types

0

No module fitted

1

Standard Input/Output

2

Analog Input plus Relay

3

Four Relays

4

Eight Digital Inputs

5

Eight Digital Outputs

8

MODBUS RS485 Communications
(MODBUS configurator must be set to READ only)

9

Dairy Relay Board (takes module positions 5 and 6), 115V only

Refer to Fig. 4.1 for module positions and identification.

1900 Recorder,Recorder/Controller
Dairy/Pasteurization Variants

19 XXX  

X

X

0

X

X

X

0

X

X

X

XXX

Recorders and
Chart Type

Safety Thermal Limit Recorder (STLR), Two pens (Red
and Green) plus True Time Event Pen (Violet), Taylor
ER/C charts

Safety Thermal Limit Recorder (STLR), Two pens (Red
and Green) plus True Time Event Pen (Violet),Kent
PX105 charts

51J

51K

Recorder/
Controllers
and Chart Type

High Temperature Short Time (HTST) Recording Controllers

(HTST) One Control Unit, Two Pens (Red and Green),
Plus True Time Event (Violet), Taylor ER/C charts

(HTST) One Control Unit, Two Pens (Red and Green),
Plus True Time Event (Violet), Kent PX105 charts

(HTST) Two Control Units, Three Pens (Red, Green and
Blue), Plus True Time Event (Violet), Taylor ER/C charts

(HTST) Two Control Units, Three Pens (Red, Green and
Blue), Plus True Time Event (Violet), Kent PX105 charts

52R

52S

53R

53S

Electrical Code

Standard
CSA

A
B

Option Module

None

0

A

Options

None

0

Door Lock

Not Fitted
Fitted

1

2

Power Supply

115V AC
230V AC
24V AC

1
2
3

Part 2 – Additional Modules

Module
Position 2

1952 Enter code 1 for optional cold product module
1951 and 1953 Enter code 0 cold product module
always fitted

          0

1

Module
Position 3

1952 and 1953 Enter code 0, hot water module always fitted
1951 No option permitted

0

Module
Position 4

Enter code 1 or 2 for auxiliary input module
For other options see key below

1

2

3

4

5

Module
Position 5

Enter option 9 fop FDA dairy applications (115V only)
For other options see key below

          0

–

2

3

4

–

9

Module
Position 6

If option 9 is selected is selected above, no other option
is permitted

           0

–

2

–

4

5

8

Special
Settings

Company Standard
Customer Setting
Special

STD
CUS
SXX

0

Additional Modules – Part 2 below

Part 1 – General Details

Summary of Contents for C1900 Series

Page 1: ...Quick Reference Guide C1900 recorders IM C1900 QR Quick Reference Guide C1900 recorder and recorder controller IM C1900 QC Search for or click on Installation Guide C1900 Circular chart recorder and recorder controller IM C1900 INS Operating Guide C1900 Circular chart recorder IM C1900 OGR Operating Guide C1900 Circular chart recorder controller IM C1900 OGC Programming Guide C1900 Circular chart ...

Page 2: ...ced in full or part without prior approval of the Technical Publications Department Health and safety To ensure that our products are safe and without risk to health the following points must be noted The relevant sections of these instructions must be read carefully before proceeding Warning labels on containers and packages must be observed Installation operation maintenance and servicing must o...

Page 3: ...NTRODUCTION 1 1 1 Dairy Pasteurization Models 2 2 DISPLAYS AND CONTROLS 3 2 1 Displays and L E D Indicators 3 2 2 True Time Event Pen 3 2 3 Faceplate Combinations and Product Codes 4 3 PREPARATION 5 3 1 Checking the Instrument Code Number 5 4 ELECTRICAL INSTALLATION 6 4 1 Identifying the Input Output Modules and accessing the Configuration Levels 6 4 2 Standard Connections 4 3 Dairy Relay Board Co...

Page 4: ...e time event pen can be extended to show cleaning in place CIP optional fourth analog input to record flow pressure or other dairy related parameters on blue pen 1953 only Cooling 3 way Valve Raw Product Cold Product Steam Divert Pump Storage Heating Regeneration Pump Red Pen 1 Hot Product Violet Pen True Time Event Pen Green Pen 2 Cold Product Hot Product Temperature Sensor Cold Product Temperatu...

Page 5: ...ion with the True Time Event Pen Forward flow Secondary divert optional Forward flow Diverted flow low temperature Cleaning in Place CIP position optional P M 3 2 P M Information FWD Forward flow active green LED indicator lit standard setting or amber LED indicator lit optional see Forward Divert Indicator Color frame Fd Col in Section 7 1 5 DVT Divert flow active red LED indicator lit All LEDs o...

Page 6: ...d Product Cold Product Measurement and Control Control Faceplate Control Faceplate Model 1952 Hot Water Measurement and Control No Recording Red Pen 1 Hot Product Green Pen 2 Select None Divert Set Point or Cold Product only if option module is selected Violet Pen 4 Position True Time Forward Divert Hot Product Recording Divert Temperature Control Faceplate Dairy Pasteurizer Faceplate Violet Pen 4...

Page 7: ...ue Time Event Violet Taylor ER C charts HTST One Control Unit Two Pens Red and Green Plus True Time Event Violet Kent PX105 charts HTST Two Control Units Three Pens Red Green and Blue Plus True Time Event Violet Taylor ER C charts HTST Two Control Units Three Pens Red Green and Blue Plus True Time Event Violet Kent PX105 charts 52R 52S 53R 53S Electrical Code Standard CSA A B Option Module None 0 ...

Page 8: ... Product Control O P if required Input 1 Red Pen Hot Product Divert Relay Event I P Module Positions 1 2 3 4 5 6 To allow access to the Configuration Levels move link 3 to the lower position To prevent access to the Configuration Levels move link 3 to the upper position LK3 LK3 Note When the chart plate is closed it can be sealed to prevent access to LK3 Fig 4 3 FDA Dairy Relay Board Connections 1...

Page 9: ...t reaches the correct pasteurization temperature divert relay RL1 1 on the C1900 main board is energized and power is applied to RL1 on the dairy relay board RL1 is energized contacts are switched from pins 4 to 3 on RL1a and 5 to 6 on RL1b Power is fed to the milk pump via TB1 pin 5 and to the flow diversion valve TB1 pin 6 The milk pump is switched on and the flow diversion valve is switched int...

Page 10: ...r Level AdV NCd CONFIG Advanced Config SECOdE ____ Security Code View Divert Parameters ACKNLG ALArMS Acknowledge Alarms dIVErt PAGE OPrtOr LEVEL Faceplate 2 Faceplate 1 only PEN AJ Pen Adjust 2001 ____ Instrument Option OPtION tYPE EPROM Issue No Operating Page IM C1900 OGC Section 5 2 Page 13 PV and Set Point 8888 8888 2nd rt 2nd RTD Value rt dEV RT Deviation Trip d _OdE Divert Number dIVErt Div...

Page 11: ... center bar 6 1 1 Pen Adjustment Frame Fig 6 2 Operating Level Dairy Pasteurizer Faceplate Models 1952 and 1953 t o 100 to 0 If multiple divert option is selected divert temperatures 2 to 8 are shown here Operating Page IM C1900 OGC Section 6 1 Page 35 PV and SPT 8888 8888 View Divert Parameters Section 6 1 3 Page 10 View Divert Parameters dIVErt PAGE 2nd rt 2nd RTD Value rt dEV RT Deviation Trip ...

Page 12: ...r Set Temperature displays models 1952 and 1953 only Caution Do not change divert numbers during a process only before or after Divert Set Point 1 Displays the temperature set for divert set point 1 Divert Hysteresis Point Displays the hysteresis value set in engineering units common to all set points Note Only activated on values above the divert set point temperature Time Hysteresis Displays the...

Page 13: ...ion 3 3 Page 9 SEtUP PENrNG Set Up Pen Range Set Up Chart SEtUP CHArt Set Up Relay Output IM C1900 PGC Section 3 5 Page15 Set Up Output SEtUP rELAYS OPrtOr LEVEL bASIC CONFIG CONtrOL CONFIG Basic Config Control Config Operator Level AdVNCd CONFIG Advanced Config SEtUP dIVErt Page Header RT Deviation Trip Secondary Div Src t HYSt HYSt 1 d _OdE Divert Mode rt dEV 2d SrC dVrt 1 Divert Number dIVErt 2...

Page 14: ...st be set to positive see IM C1900 INS Switches connected to input position 1 must be short circuited in the de activated state When all inputs are de activated the forward flow pen position is selected see Table 7 1 With the temperature divert input D1 1 open circuit the event pen moves to the diverted flow low temperature position n o i t i s o P n e P t n e v E s e t a t S t u p n I l a t i g i...

Page 15: ... second RTD is displayed RT Deviation Trip Value Set the deviation level 1st 2nd RTD value required for difference condition If 1st 2nd RTD rt deV the deviation trip condition is true RT Divert Enable Enables diversion if the above condition is true Panel 2 Record Faceplate Set Up displayed with model 1951 only see fig 2 3 Panel 2 Upper Display Panel 2 Lower Display OFF Blank Blank 2nd rt Second R...

Page 16: ...he hot water control temperature set point for divert set point 1 used in conjunction with associated divert number 1 Set Point Source 1 Select the digital source to engage set point 1 Divert Set Point 2 Set the temperature for the required divert set point 2 used in conjunction with associated divert number 2 Hot Water Set Temperature 2 Models 1952 and 1953 only Set the hot water control temperat...

Page 17: ...verrange is an additional source to those listed in Table 3 1 Hot P I P1 Cold P I P2 Hot W I P3 2nd RTD Aux Model Pen 1 Red Pen 2 Green No Pen No Pen 1951 PV1 PV2 PV3 1952 PV3 PV2 PV1 PV4 1953 PV3 PV2 PV1 PV4 SELECt PEN AJ ENbL Y PA PAS N C PASS Pen Adjust Password frame to allow micrometer adjustment of the red pen N If the password is not enabled N selected the micrometer adjustment value is not...

Page 18: ...ion PEN 2 CONtrL CONFIG Control Config Input Assignment INPUt ASSIGN Input Assignment IM C1900 PGC Section 5 4 Page 52 Pen 2 trend source 2 SrCE Pen 3 Function PEN 3 Fig 8 1 Advanced Configuration Level 2 SrCE dVt t PEN 2 PEN 4 PV 2 Pen 2 Trend Source Select the analog source signal for the Green Pen 2 Usually this is selected as divert trip temperature setting dVt t although it can be selected as...

Page 19: ...Sales Software Service ...

Page 20: ...l rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB ABB 2018 ABB Limited Measurement Analytics Howard Road St Neots Cambridgeshire PE19 8EU UK Tel 44 0 870 600 6122 Fax 44 0 1480 217 948 Email enquiries mp uk gb abb c...

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