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ABB AquaMaster4, Operating Instruction

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ABB AquaMaster4 Operating Instruction Download Page 67

AQUA M A STE R4   

|  EL EC T R O M AG N E T I C FLO W M E T ER T R A N SM I T T ER  |   O I/FE T4 0 0 - EN R E V. D

67

Options

Compatible sensor styles

External pressure transducer (option)

10, 20 and 40 bar absolute

Backward compatibility (option)

•  Full compatibility with legacy AquaMaster remote 

sensors. Plugs directly into AquaMaster 4 with no 
specific configuration required. Note: The transmitter is 
not compatible with legacy telemetry applications and 
software applications

Read-only switch

•  Switch selectable inside the SIM card chamber
•  Prevents changes to meter configuration that affect the 

meter/output accuracy

Reduced bore 

DN40 to 600

Octagonal bore 

DN40 to 200

Full bore 

DN250 to 2400

Probe  

(pending release)

300 to 1000 mm

Summary of Contents for AquaMaster4

Page 1: ...quaMaster4 is a high performance electromagnetic flowmeter for the measurement of electrically conductive fluids and is normally supplied as a factory configured calibrated system This publication pro...

Page 2: ...26 Installing internal batteries FET41X 43X 27 Installing internal batteries FET45X 28 AquaMaster4 remote sensor connections 29 Integral sensor connections 30 Input Output connections 30 Input Output...

Page 3: ...OI FET400 EN REV D 3 12 Communication Logger FEX45X 60 13 Spares Accessories 61 14 Recycling and disposal 61 Disassembly 61 Erasing private data 62 Disposal 62 15 Specification 63 FEX41X 43X 63 FEX45...

Page 4: ...BODILY INJURY Installation operation maintenance and servicing must be performed by suitably trained personnel only in accordance with the information provided in this manual in accordance with releva...

Page 5: ...To transmit fluid media with electrical conductivity To measure and compute flow rate flow velocity volume flow forward reverse and net and pressure option The flowmeter has been designed for use excl...

Page 6: ...yl chloride batteries These pose a very high fire and explosion hazard leading to a high risk for the users NEVER FIT THIS TYPE Fitting of battery technologies other than lithium thionyl chloride is N...

Page 7: ...g that the risk of any environmental damage or pollution caused by any of its products is minimized as far as possible IMPORTANT NOTE For return for recycling please contact the equipment manufacturer...

Page 8: ...energy power source I O Sensor Integral Remote Pipe Wall mount Internal battery AC powered Pulse Modbus Senus output s Integral Remote Pipe Wall mount Internal battery AC renewable powered Pulse Modb...

Page 9: ...50 60Hz 3VA Backup Logger ABB Enclosure IP68 NEMA 6P Env Class O E2 Temp Amb 25 C to 55 C XXXXXXXXXXXXXXXXXXXXX XXX XXX XXX FLOW FLOW FLOW AquaMaster4 FIRE MAIN REGULAR METER EX26564 Installation DOC...

Page 10: ...tion G Logger shown if available H Environmental and electromagnetic class I Manufacturer J Ambient temperature K Enclosure ingress protection rating L ABB defined product serial number Figure 6 Name...

Page 11: ...s is prohibited WARNING RISK OF INJURY DUE TO FLOWMETER SLIPPING The flowmeter s center of gravity may be higher than the harness suspension points Ensure that the flowmeter does not slip or turn duri...

Page 12: ...ns FET 410 430 Integral version allow room to read data plate Figure 7 Siting 60 C 140 F maximum 20 C 4 F minimum Figure 8 Within temperature limits Figure 9 Shade Figure 10 Vibration Figure 11 Spilla...

Page 13: ...ROMAGNETIC FLOWMETER TR ANSMITTER OI FET400 EN REV D 13 Pressure transducer Pressure transducer Figure 13 Pressure transducer protect from frost For access to display and communication Figure 14 Acces...

Page 14: ...ons FET 450 Figure 15 Siting 60 C 140 F maximum 20 C 4 F minimum Figure 16 Within temperature limits Figure 17 Shade Figure 18 Vibration Figure 19 Spillage 2 m 78 in Submerged 9 months accrued time IP...

Page 15: ...ROMAGNETIC FLOWMETER TR ANSMITTER OI FET400 EN REV D 15 Pressure transducer Pressure transducer Figure 21 Pressure transducer protect from frost For access to display and communication Figure 22 Acces...

Page 16: ...s FET410 430 Dimensions in mm in 87 3 42 Wall Pipe mount remote transmitter 128 5 04 184 7 23 127 5 00 100 3 93 106 4 17 102 4 01 138 5 43 128 5 04 88 3 50 156 6 14 156 6 14 184 7 23 Integral transmit...

Page 17: ...MAGNETIC FLOWMETER TR ANSMITTER OI FET400 EN REV D 17 Dimensions FET450 Dimensions in mm in 178 7 0 111 4 4 39 5 1 5 180 7 1 204 8 0 191 7 5 195 7 7 178 7 0 Integral transmitter Wall Pipe mountremotet...

Page 18: ...TR ANSMITTER OI FET400 EN REV D 5 Installation Dimensions Power supply unit for FET452 112 4 4 138 5 4 120 4 7 161 5 6 4 112 4 4 138 5 4 120 4 7 147 5 5 8 115 4 52 115 4 52 Battery power supply unit P...

Page 19: ...ntioned above are applicable for both internal or external antenna of the transmitter The following must also be observed when deciding on the antenna mounting location For best results mount the ante...

Page 20: ...or 2 in the antenna connector Figure 25 Installing the antenna adaptor Referring to Figure 26 3 Install the remote antenna in the mounting hole 4 Connect the SMA connector to the antenna adaptor 1 5 U...

Page 21: ...Micro SIM Nano SIM or an empty SIM card adaptor Use of these items will damage the slot 1 Remove the two fixing screws A 2 Remove the SIM cover B 3 Insert the SIM card D into the slot C with the chip...

Page 22: ...ted in a cabinet flanged sensor Mains power supply option Earth ground rod Bond probe to pipe Figure 30 AquaMaster4 transmitter mounted in a cabinet insertion sensor IMPORTANT NOTE The grounding arran...

Page 23: ...sensor IMPORTANT NOTE The grounding arrangements shown in Figure 35 are applicable ONLY to cathodic protected installations installations where E2 and E3 are different to E1 CAUTION DAMAGE TO EQUIPME...

Page 24: ...ble 1 to identify valid combinations between transmitter electronics and enclosure NEVER mix and match between different power options Table 1 Mix and match compatibility between transmitter enclosure...

Page 25: ...sed Contact ABB for a technical note giving guidance on the selection of suitably sized generators for AquaMaster4 Renewable energy supply requirements Input 12 V nominal V in max 32 V DC min 6 V DC S...

Page 26: ...atteries recommended by ABB Recommended preferred batteries are SAFT LS33600 Eve ER34615 GB Cell ER34615 cT energy ER34615 OmniCel ER34615 GEBC ER34615 LiYa ER34615 Fanzo ER34615H The above batteries...

Page 27: ...housing B 3 Carefully lift transmitter assembly A away from transmitter housing B avoiding strain damage to any attached internal wiring C 4 Carefully disconnect battery connection plug D 5 Carefully...

Page 28: ...Discard the batteries in accordance with local regulations 7 Remove and discard any silica gel bags from the housing E 8 Remove the O ring from the recess in the housing E 9 If necessary clean the re...

Page 29: ...r connector A 4 Carefully push sensor plug D into the socket and rotate until it engages IMPORTANT NOTE If the sensor cable is terminated with fly leads connection is via a sensor cable adapter box pa...

Page 30: ...ter4 connections Capacitive loads must be inrush current limited Fully floating pulse outputs may be subject to static damage for example connecting to a floating datalogger unless COM is operated wit...

Page 31: ...The common connection for these outputs is designated COM Figure 49 COM O P3 Common Alarm input Alarm output connections MODBUS connection This section describes the AquaMaster4 MODBUS serial data com...

Page 32: ...r types may not function ABB pressure transducers require setting of the transmitter s pressure span and zero factors Transmitter protective cover An optional protective cover can be fitted over the t...

Page 33: ...r example below ground level in a chamber In such locations an optional remote configuration reading interface connected to an NFC wall mount coupler can be fitted to make remote reading or access for...

Page 34: ...taining strap A included with cover B over transmitter face C Referring to Figure 56 and Figure 57 2 Clip the configuration reading interface A over the front of the transmitter B ensuring correct ori...

Page 35: ...h step 7 7 Seal the wall mount coupler connections C with sealant supplied to seal against water ingress Allow the sealant to cure WARNING BODILY INJURY Potting materials can be toxic Read the manufac...

Page 36: ...n the country of installation Refer to Configuration from page 50 MID Anti tamper seals For flowmeters ordered with the option for compliance with EU Measuring Instrument Directive MID it is a legal r...

Page 37: ...r detection seals locking screws IMPORTANT NOTE It is a legal requirement for MID compliant flowmeters to fit tamper detection seals at installation to the case and remote sensor connector Locations f...

Page 38: ...n and select Disabled and tap the phone tablet to the device to disable Cellular 4G communication 4 Configure the below parameters for FTPS server through Velox interface app under Advance Settings Ce...

Page 39: ...e as well m Press Select Trust Anchor to select server trust anchor from phone tablet internal storage memory n Click on Start and hover the phone tablet to download the file to the transmitter after...

Page 40: ...when registering the transmitter on the IoT platform a Generate PSK pre shared keys through Velox app Note A PSK is generated inside the transmitter and shown in the screen only and could not be extr...

Page 41: ...per display forward flow total reverse flow total net flow total Alarm condition read diagnostics Empty pipe condition Mains failure Sensor fault Lower display flowrate flow velocity pressure 5 Alarm...

Page 42: ...ttery full Backup battery fully charged Battery 2 3 full External battery 2 3 full Backup battery 2 3 full Battery 1 3 full External battery 1 3 full Backup battery 1 3 full Replace batteries Replace...

Page 43: ...menu The Velox phone tablet productivity app enables process values PV flow rate totalizer values to be read logger data to be retrieved configuration settings to be read or changed diagnostic condit...

Page 44: ...ORTANT NOTE For FEX45X the 2nd and 3rd User accounts are disabled by default These are the only items that users generally require and are expected to know during normal flow meter use Advanced settin...

Page 45: ...card pin The transmitter supports to set PIN for un authorized access by setting the PIN in Advance Settings Cellular 4G SIM card pin Lock SIM card Select On in Advance Settings Cellular 4G Lock SIM...

Page 46: ...nce Settings Cellular NB SIM card pin The transmitter supports to set PIN for un authorized access by setting the PIN in Advance Settings Cellular NB SIM card pin Lock SIM card Select On in Advance Se...

Page 47: ...ntains detailed information for measured data in a period based on configured data report interval and the record interval is as per configuration done in Retrieved record interval in Process Logger S...

Page 48: ...ible firmware file List of captured AQM4 flowmeters Share data icon digital share Language displayed on the phone tablet productivity app user selectable FEX41X 43X only User entered flowmeter access...

Page 49: ...te to start logging Date to A user set calendar used to enter the date to cease logging Time from A user set clock used to enter the time to start logging Time to A user set calendar used to enter the...

Page 50: ...ne in NFC range This window displays a list of Configuration menus Menus with a icon can be edited by the end user All other menus are factory presets and cannot be modified by the end user Figure 75...

Page 51: ...30 UTC 0 00 UTC 8 00 UTC 7 00 UTC 6 00 UTC 5 00 UTC 4 00 UTC 3 30 UTC 3 00 UTC 2 00 UTC 1 00 UTC UTC 1 00 UTC 2 00 UTC 3 00 UTC 3 30 UTC 4 00 UTC 4 30 UTC 5 00 UTC 5 30 UTC 5 45 UTC 6 00 UTC 6 30 UTC...

Page 52: ...in Read only Alarm hysteresis Used to set alarm hysteresis in for alarm Editable For a MID OIML system the flow units will be factory set to m h and cannot be changed by the user while the lock switch...

Page 53: ...te Editable Alarm Output Configuration Used to enable disable alarm output Options Disabled Always on Normally off Normally on Editable default Disabled Totalizer Rollover 0 Off 1 On Read only Totaliz...

Page 54: ...ser Password Reset PIN Enter into Hasher result of Hasher is a string enter the value in this field Editable Lock Switch Function Indicator MID settings Editable Sensus Settings Note Sensus Serial Num...

Page 55: ...report Manually trigger a data report Editable Last sent report time Display the last data report sent time Read only Cellular NB settings Description Note Signal quality Cellular signal quality in pe...

Page 56: ...The flowrate has exceed the upper flowrate alarm trip level Ensure this alarm threshold is set correctly Disable this alarm if not required Low Flow Alarm The flowrate is lower than the low flowrate a...

Page 57: ...tible with legacy AquaMaster remote sensors WARNING BODILY INJURY Isolate the legacy transmitter from power supplies before performing this procedure IMPORTANT NOTE For AquaMaster4 450 transmitters en...

Page 58: ...the data and wait until the data is fetched 6 Choose either to Share or Save on the device IMPORTANT NOTE There are two kinds of audit events Standard and Critical The transmitter has the capability t...

Page 59: ...et phone to the device to clear the audit log records Aqm4 ID 4294967295 Last access 10 05 2021 16 35 18 i Audit Logger Settings Advanced Settings Flow Advanced Settings Flow Calculations Advanced Set...

Page 60: ...evice to sync the parameters 4 Move the phone tablet away from the device and navigate to the sidebar then select Firmware Download 5 Tap Select Firmware The Velox interface app navigates into the pho...

Page 61: ...x 492 ft junction box Mil 3KXF208400L2100 AM4 pressure transducer 20 bar 10 m cable approx 30 ft 3KXF208400L2200 AM4 pressure transducer 20 bar 20 m cable approx 66 ft 3KXF208400L2500 AM4 pressure tra...

Page 62: ...Disposal This product and its packaging are manufactured from materials that can be recycled by specialist recycling companies Note the following points when disposing of the product This product is n...

Page 63: ...nd 0 C or 50 and 70 C 4 and 32 F or 122 and 158 F when data acquisition is less than 15 seconds when pulse output width 5 ms and output frequency is set high with extended NFC interface use Class 2 Cl...

Page 64: ...minute 477 days 15 minutes 8 years Based on a default 15 second measurement rate when operating on battery or renewable power Retrieval of logger data file via smartphone tablet see Operation on page...

Page 65: ...n Solar or wind Input voltage 6 to 32 V DC 5 W Max current 200 mA Internal backup time for DN40 to 200 5 days DN250 to 600 3 days DN700 to 2400 1 day Note Renewable energy generators do not operate at...

Page 66: ...minute 5 minutes 15 minutes selectable Logger capacity 6 days 1 minute 90 days 15 minutes Based on a default 15 second measurement rate when operating on battery or renewable power Retrieval of logge...

Page 67: ...emote sensors Plugs directly into AquaMaster 4 with no specific configuration required Note The transmitter is not compatible with legacy telemetry applications and software applications Read only swi...

Page 68: ...OMAGNETIC FLOWMETER TR ANSMITTER OI FET400 EN REV D 16 Appendix Declarations of conformity IMPORTANT NOTE All documentation declarations of conformity and certificates are available in ABB s download...

Page 69: ...C FLOWMETER TR ANSMITTER OI FET400 EN REV D 69 Acknowledgements Sensus is a registered trademark of Sensus USA Inc Windows is a registered trademark of Microsoft Corporation USA Android is a registere...

Page 70: ...70 AQUAMASTER4 ELECTROMAGNETIC FLOWMETER TR ANSMITTER OI FET400 EN REV D Notes...

Page 71: ...AQUAMASTER4 ELECTROMAGNETIC FLOWMETER TR ANSMITTER OI FET400 EN REV D 71 Notes...

Page 72: ...ble lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilizatio...

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