3
1. Introduction .....................................................................................................................................................5
1.1. General .................................................................................................................................................5
1.2.
Intended application .........................................................................................................................6
1.3. Warranty ..............................................................................................................................................6
1.4.
Information on electromagnetic compatibility ...........................................................................6
1.5.
Required qualifications for personnel who handle the motor .................................................6
1.6. Safety ................................................................................................................................................... 7
1.7. Contraindications .............................................................................................................................. 7
2.
Product description .......................................................................................................................................8
2.1.
Technical data .................................................................................................................................. 10
2.2.
Expected lifetime..............................................................................................................................11
3.
Transportation and Storage ....................................................................................................................... 12
3.1. Transportation ................................................................................................................................. 12
3.1.1.
Delivery to customer ..................................................................................................... 12
3.1.2.
Inspection of delivery ..................................................................................................... 12
3.1.3.
Lifting of motor .............................................................................................................. 13
3.2. Storage
............................................................................................................................................. 15
3.3.
Removal of Tectyl before commissioning ................................................................................... 15
3.4.
Insulation resistance check ........................................................................................................... 15
4.
Motor installation in vehicle ........................................................................................................................ 16
4.1.
Mechanical installation ................................................................................................................... 16
4.1.1.
Preparation and lifting ................................................................................................... 16
4.1.2.
Installation of coupling .................................................................................................. 16
4.1.3.
Installation of motor in vehicle .....................................................................................17
4.2.
Liquid cooling system installation ............................................................................................... 18
4.3.
Electrical installation ...................................................................................................................... 19
4.3.1.
High voltage connection ............................................................................................... 19
5. Operation ........................................................................................................................................................ 21
5.1.
Failure mode operation .................................................................................................................. 21
6.
Inspection and maintenance ......................................................................................................................22
6.1.
Safety Instructions ..........................................................................................................................22
6.2.
Inspection and Maintenance intervals ........................................................................................23
6.3.
Inspections and maintenance .......................................................................................................23
6.3.1.
Visual inspections ...........................................................................................................23
6.3.2.
Detailed visual inspections ...........................................................................................23
6.3.3. Bearings ............................................................................................................................24
6.3.4.
External shaft seal ..........................................................................................................24
6.3.5.
Shaft spline ......................................................................................................................24
6.3.6.
External cleaning .............................................................................................................24
6.3.7. Re-painting .......................................................................................................................25
7.
Spare parts and consumables ....................................................................................................................26
7.1.
List of spare parts and consumables ..........................................................................................26
8.
Trouble shooting ........................................................................................................................................... 27
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Table of contents
