ABB AMXE132, Manual

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1. Introduction .....................................................................................................................................................5
1.1. General .................................................................................................................................................5
1.2.
Intended application .........................................................................................................................6
1.3. Warranty ..............................................................................................................................................6
1.4.
Information on electromagnetic compatibility ...........................................................................6
1.5. Required qualifications for personnel who handle the motor .................................................6
1.6. Safety ................................................................................................................................................... 7
1.7. Contraindications .............................................................................................................................. 7
2. Product description .......................................................................................................................................8
2.1. Technical data .................................................................................................................................. 10
2.2. Expected lifetime..............................................................................................................................11
3. Transportation and Storage ....................................................................................................................... 12
3.1. Transportation ................................................................................................................................. 12
3.1.1. Delivery to customer ..................................................................................................... 12
3.1.2. Inspection of delivery ..................................................................................................... 12
3.1.3. Lifting of motor .............................................................................................................. 13
3.2. Storage ............................................................................................................................................. 15
3.3. Removal of Tectyl before commissioning ................................................................................... 15
3.4. Insulation resistance check ........................................................................................................... 15
4. Motor installation in vehicle ........................................................................................................................ 16
4.1. Mechanical installation ................................................................................................................... 16
4.1.1. Preparation and lifting ................................................................................................... 16
4.1.2. Installation of coupling .................................................................................................. 16
4.1.3. Installation of motor in vehicle .....................................................................................17
4.2. Liquid cooling system installation ............................................................................................... 18
4.3. Electrical installation ...................................................................................................................... 19
4.3.1. High voltage connection ............................................................................................... 19
4.3.2. Low voltage connection ................................................................................................ 21
5. Operation ........................................................................................................................................................22
5.1. Failure mode operation ..................................................................................................................22
6. Inspection and maintenance ......................................................................................................................23
6.1. Safety Instructions ..........................................................................................................................23
6.2. Inspection and Maintenance intervals ........................................................................................24
6.3. Inspections and maintenance .......................................................................................................24
6.3.1. Visual inspections ...........................................................................................................24
6.3.2. Detailed visual inspections ...........................................................................................24
6.3.3. Bearings ............................................................................................................................25
6.3.4.
External shaft seal ..........................................................................................................25
6.3.5. Shaft spline ......................................................................................................................25
6.3.6. External cleaning .............................................................................................................25
6.3.7. Re-painting .......................................................................................................................26
7. Spare parts and consumables .................................................................................................................... 27
8. Trouble shooting ...........................................................................................................................................28
9. Waste disposal and Recycling ....................................................................................................................30
Appendix 1 Installation check list ...................................................................................................................... 31
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