ABB ACS880-31 Quick Installation And Start-Up Manual Download Page 7

   7

7.

Frame R8: Install the EMC plates in reverse order. See steps 3 and 4.

8. Frame R8: Install the side plates if removed in step 4.
9. Install the shroud onto the power cable connection terminals.
10. Attach the cables outside the drive mechanically.

11. Ground the motor cable shield at the motor end. For minimum radio frequency interference, ground the motor cable 

shield 360 degrees at the cable entry of the motor terminal box.

2 N·m 

R8

9.8 N·m

L1, L2, L3, T1/U, T2/V, T3/W, UDC+, UDC-: 30 N·m
(22.0 lbf·ft)

6a

6c

6b

(7.2 lbf·ft)

Summary of Contents for ACS880-31

Page 1: ...e when a rotating permanent magnet motor is connected to it A rotating permanent magnet motor energizes the drive including its input and output terminals Make sure that debris from drilling cutting and grinding does not enter the drive Frames R6 and R8 Use the lifting eyes of the drive when you lift the drive Do not tilt the drive The drive is heavy and its center of gravity is high An overturnin...

Page 2: ...115 230 V signals in the same cable Protect the drive and input power cable with the correct fuses See Ratings fuses and typical power cables 4 Examine the installation site Examine the drive installation site Make sure that The installation site is sufficiently ventilated or cooled to remove heat from the drive The ambient conditions of the drive meet the specifications See Ambient conditions The...

Page 3: ...r s instructions Moisture inside the motor decreases the insulation resistance If you think that there is moisture dry the motor and do the measurement again Frame Symmetrically grounded TN S systems center grounded wye Corner grounded delta and midpoint grounded delta systems IT systems ungrounded or high resistance grounded TT systems 1 2 1 A residual current device must be installed in the supp...

Page 4: ...onductor in the cable 4 360 degree grounding of the cable shield is required for the motor cable and brake resistor cable if used It is also recommended for the input power cable 5 External brake resistor connection if used 6 External brake chopper if used 7 If necessary install an external filter du dt common mode or sine filter Filters are available from ABB 7 5 6 4 4 2 1 3 4 PE PE L1 L2 L3 UDC ...

Page 5: ...one pointing down 5a Cut a sufficient hole in the rubber grommet Slide the grommet onto the cable 5b with the remaining cone pointing down Prepare the ends of the input power cable and motor cable as illustrated in the applicable figure 5c Slide the cables through the holes in the cable entry and attach the grommets to the holes R6 R8 R8 R8 R6 3a 3a 3 M5 3 N m 26 lbf in 5 M5 3 N m 26 lbf in R8 R8 ...

Page 6: ...U T2 V and T3 W terminals Connect the phase conductors of the input power cable to the L1 L2 and L3 terminals 6c If the DC cables are present cut off one phase conductor and isolate the end Connect the remaining conductors to the UDC and UDC terminals Tighten the screws to the torque given in the installation drawing below 1āP 7 8 7 9 7 T LUH VFUHZ T 0 1āP 1āP 0 L1 L2 UDC UDC L3 T1 U T2 V T3 W 1 7...

Page 7: ... the power cable connection terminals 10 Attach the cables outside the drive mechanically 11 Ground the motor cable shield at the motor end For minimum radio frequency interference ground the motor cable shield 360 degrees at the cable entry of the motor terminal box 2N m R8 9 8 N m L1 L2 L3 T1 U T2 V T3 W UDC UDC 30 N m 22 0 lbf ft 6a 6c 6b 7 2 lbf ft ...

Page 8: ...2 I AI2 U AI2 current voltage selection jumper XAO Analog outputs 1 AO1 Motor speed rpm 0 20 mA RL 500 ohm 2 AGND 3 AO2 Motor current 0 20 mA RL 500 ohm 4 AGND XD2D Drive to drive link 1 B Drive to drive link 2 A 3 BGND J3 J3 Drive to drive link termination switch XRO1 XRO2 XRO3 Relay outputs 11 NC Ready 250 V AC 30 V DC 2 A 12 COM 13 NO 21 NC Running 250 V AC 30 V DC 2 A 22 COM 23 NO 31 NC Faulte...

Page 9: ...d or ground them indirectly via a high frequency capacitor with a few nanofarads eg 3 3 nF 630 V 11 Install optional modules if included in the delivery For frame R3 To gain access to SLOT1 and SLOT2 pull the control panel holder up 12 Install the cover s 1 5 N m 1 5 N m 13 3 lbf in R8 R6 0 5 N m 4 4 lbf in 1 2 1 2 IP21 UL type 1 IP55 UL type 12 IP21 UL type 1 IP55 UL type 12 R3 R3 R6 R8 R6 R8 2 N...

Page 10: ...Connect the input and motor conductors and tighten cable terminals For the tightening torques refer to Terminal data Frame R8 Install the EMC plates Install the shroud on the power cable terminals 2 Connect the control cables Attach the cable conduits to the drive conduit plate Make sure conduit is correctly bonded at both ends and that the conductivity is consistent throughout the conduit Slide t...

Page 11: ...ext Use the arrow keys and to move the cursor or change values depending on the active view Key shows a context sensitive help page 1 Power up the drive Make sure that you have the motor name plate data available 2 The First start assistant guides you through the first start up Select Menu and press Menu to open the main Menu Select Assistants and press Select 3 Select Basic setup and press Select...

Page 12: ...ing as in the master station 58 05 Parity 8 EVEN 1 default Selects the parity and stop bit setting Use the same setting as in the master station 58 06 Communication control Refresh settings Validates any changed EFB configuration settings Use this after changing any parameters in group 58 58 14 Communication loss action 58 17 Transmit delay 58 28 EFB act1 type 58 34 Word order 58 15 Communication ...

Page 13: ...s size the cables according to local safety regulations appropriate input voltage and the load current of the drive A7AB Extension I O configuration failure The I O extension module types and locations specified by parameters do not match the detected configuration AFF6 Identification run The motor ID run occurs at the next start FA81 Safe torque off 1 loss The Safe torque off circuit 1 is broken ...

Page 14: ...entries L1 L2 L3 T1 U T2 V T3 W UDC and UDC terminals pcs Max cable diameter Wire size Tightening torque mm in mm2 AWG kcmil N m lbf ft R3 3 23 0 91 0 5 16 0 20 6 1 7 1 2 R6 3 45 1 77 6 0 70 0 6 1 0 15 11 0 R8 3 50 1 97 25 150 4 300 MCM 30 22 5 Frame size Weight Weight Height Height Width Width Depth Depth kg lb mm in mm in mm in IP21 UL Type 1 R3 21 3 47 495 19 49 205 8 07 356 14 02 R6 61 135 771...

Page 15: ...rides all other functions of the drive Wiring The safety contacts must open close within 200 ms of each other Double shielded twisted pair cable is recommended for the connection The maximum length of the cabling between the switch and the drive control unit is 300 m 1000 ft Ground the shield of the cable at the control unit only Validation To ensure the safe operation of a safety function a valid...

Page 16: ...afety related parts of the control systems Part 2 Validation Safety of machinery Electrical equipment of machines Part 1 General requirements Product Unit Manager ABB Oy Aaron D Wade The product s referred in this declaration of conformity fulfil s the relevant provisions of other UK statutory requirements which are notified in a single declaration of conformity 3AXD10001326405 Authorized to compi...

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