ABB ACS880-31 Quick Installation And Start-Up Manual Download Page 13

   13

For other warnings and faults, see the firmware manual.

Ratings, fuses and typical power cables

1) Typical motor power with no overload capacity (nominal use). The kilowatt ratings apply to most IEC 4-pole motors. The 

horsepower ratings apply to most NEMA 4-pole motors.
2) For IEC installations, ABB recommends aR fuses. The gG fuses can be used for frame R3 if they operate rapidly enough 

(max. 0.1 seconds). The operating time depends on the supply network impedance and the cross-sectional area and length 

of the supply cable. Obey the local regulations. See hardware manual for guidelines in selecting between aR and gG fuses, 

and for additional fuse alternatives

.

3) The recommended branch protection fuses must be used to maintain the IEC/EN/UL 61800-5-1 and CSA C22.2 No. 274 

certifications. Refer to note 6 for circuit breaker protection.
4) IEC 61439-1:

 

The drive is suitable for use on a circuit capable of delivering not more than 65 kA

 

when protected by the 

fuses given in this table. 
5) UL 61800-5-1, CSA C22.2 No. 274: The drive is suitable for use on a circuit capable of delivering not more than 100 kA 

symmetrical amperes (rms) at 480 V maximum when protected by the ABB recommended fuses.
6) For alternative UL fuses and circuit breakers see 

Related documents

7) Class J, CC, and CF fuses are also allowed at the same nominal current and voltage ratings.
8) These losses are typical power losses and they are not calculated according to the ecodesign standard IEC 61800-9-2.
9) IEC Installations: The cable sizing is based on max. 9 cables laid on a cable ladder side by side, three ladder type trays one 

on top of the other, ambient temperature 30 °C, PV insulation, surface temperature 70 °C (EN 60204-1 and IEC 60364-5-52/

2001). For other conditions, size the cables according to local safety regulations, appropriate input voltage and the load 

current of the drive.
10) NEC Installations:

 

The cable sizing is based on NEC Table 310-16 for copper wires, 75 °C (167 °F) wire insulation at 40 °C 

(104 °F) ambient temperature. Not more than three current-carrying conductors in raceway or cable or earth (directly 

buried). For other conditions, size the cables according to local safety regulations, appropriate input voltage and the load 

current of the drive.

A7AB

-

Extension I/O 

configuration failure

The I/O extension module types and locations specified by parameters do 

not match the detected configuration.

AFF6

-

Identification run

The motor ID run occurs at the next start.

-

FA81

Safe torque off 1 loss

The Safe torque off circuit 1 is broken.

-

FA82

Safe torque off 2 loss

The Safe torque off circuit 2 is broken.

ACS880

-31-…

Frame 

size

Nominal ratings

Motor 

power

1)

Fuses

3)

Typical power 

cable

Power 

loss 

8)

IEC

UL (NEC)

gG fuse

4)

(DIN 43620)

aR fuse

2)4)

 

(DIN 43620)

UL 

class 

T

5)6)7)

Copper

Input 

current 

Output 

current 

Input 

current

Output 

current

I

1

I

2

I

1

I

Ld

P

n

P

Ld

ABB type

Bussmann type

mm

2  9)

AWG 

10)

W

A

A

A

A

kW hp

U

n

 = 3-phase 400 V

09A4-3

R3

8

10.0

-

-

4.0

-

OFAF000H16

170M1561

-

3×1.5

-

226

12A6-3

R3

10

12.9

-

-

5.5

-

OFAF000H16

170M1561

-

3×1.5

-

329

017A-3

R3

14

17.0

-

-

7.5

-

OFAF000H25

170M1563

-

3×6

-

395

025A-3

R3

20

25

-

-

11

-

OFAF000H32

170M1563

-

3×6

-

579

032A-3

R6

27

32

-

-

15

-

-

170M1565

-

3×10

-

625

038A-3

R6

33

38

-

-

18.5 -

-

170M1565

-

3×10

-

751

045A-3

R6

40

45

-

-

22

-

-

170M1566

-

3×16

-

912

061A-3

R6

51

61

-

-

30

-

-

170M1567

-

3×25

-

1088

072A-3

R6

63

72

-

-

37

-

-

170M1568

-

3×35

-

1502

087A-3

R6

76

87

-

-

45

-

-

170M1569

-

3×35

-

1904

105A-3

R8

88

105

-

-

55

-

-

170M3817

-

3×50

-

1877

145A-3

R8

120

145

-

-

75

-

-

170M3817

-

3×95

-

2963

169A-3

R8

144

169

-

-

90

-

-

170M5809

-

3×120

-

3168

206A-3

R8

176

206

-

-

110

-

-

170M5810

-

3×150

-

3990

U

n

 = 3-phase 480 V (NEC), 500 V (IEC)

07A6-5

R3

7

7.6

7

7.6

4

5

OFAF000H16

170M1561

JJS-15

3×1.5

14

219

11A0-5

R3

9

11.0

9

11.0

5.5 7.5 OFAF000H16

170M1561

JJS-20 3×1.5

14

278

014A-5

R3

12

14

12

14

7.5 10 OFAF000H25

170M1563

JJS-25

3×6

10

321

021A-5

R3

17

21

17

21

11

15 OFAF000H32

170M1563

JJS-35

3×6

10

473

027A-5

R6

24

27

24

27

15

20

-

170M1565

JJS-40

3×10

8

625

034A-5

R6

29

34

29

34

18.5 25

-

170M1565

JJS-50

3×10

8

711

040A-5

R6

34

40

34

40

22 30

-

170M1566

JJS-60

3×16

6

807

052A-5

R6

44

52

44

52

30 40

-

170M1567

JJS-80

3×25

4

960

065A-5

R6

54

65

54

65

37 50

-

170M1568 JJS-90

3×35

2

1223

077A-5

R6

66

77

66

77

45 60

-

170M1569 JJS-110 3×35

2

1560

101A-5

R8

71

101

74

96

55 75

-

170M3816 JJS-150 3×50

1

1995

124A-5

R8

96

124

100

124

75 100

-

170M3817 JJS-200 3×95

2/0

2800

156A-5

R8

115

156

120

156

90 125

-

170M5808 JJS-225 3×120

3/0

3168

180A-5

R8

141

180

147

180

110 150

-

170M5810 JJS-300 3×150 250MCM 3872

Warning

Fault Aux. code

Description

Summary of Contents for ACS880-31

Page 1: ...e when a rotating permanent magnet motor is connected to it A rotating permanent magnet motor energizes the drive including its input and output terminals Make sure that debris from drilling cutting and grinding does not enter the drive Frames R6 and R8 Use the lifting eyes of the drive when you lift the drive Do not tilt the drive The drive is heavy and its center of gravity is high An overturnin...

Page 2: ...115 230 V signals in the same cable Protect the drive and input power cable with the correct fuses See Ratings fuses and typical power cables 4 Examine the installation site Examine the drive installation site Make sure that The installation site is sufficiently ventilated or cooled to remove heat from the drive The ambient conditions of the drive meet the specifications See Ambient conditions The...

Page 3: ...r s instructions Moisture inside the motor decreases the insulation resistance If you think that there is moisture dry the motor and do the measurement again Frame Symmetrically grounded TN S systems center grounded wye Corner grounded delta and midpoint grounded delta systems IT systems ungrounded or high resistance grounded TT systems 1 2 1 A residual current device must be installed in the supp...

Page 4: ...onductor in the cable 4 360 degree grounding of the cable shield is required for the motor cable and brake resistor cable if used It is also recommended for the input power cable 5 External brake resistor connection if used 6 External brake chopper if used 7 If necessary install an external filter du dt common mode or sine filter Filters are available from ABB 7 5 6 4 4 2 1 3 4 PE PE L1 L2 L3 UDC ...

Page 5: ...one pointing down 5a Cut a sufficient hole in the rubber grommet Slide the grommet onto the cable 5b with the remaining cone pointing down Prepare the ends of the input power cable and motor cable as illustrated in the applicable figure 5c Slide the cables through the holes in the cable entry and attach the grommets to the holes R6 R8 R8 R8 R6 3a 3a 3 M5 3 N m 26 lbf in 5 M5 3 N m 26 lbf in R8 R8 ...

Page 6: ...U T2 V and T3 W terminals Connect the phase conductors of the input power cable to the L1 L2 and L3 terminals 6c If the DC cables are present cut off one phase conductor and isolate the end Connect the remaining conductors to the UDC and UDC terminals Tighten the screws to the torque given in the installation drawing below 1āP 7 8 7 9 7 T LUH VFUHZ T 0 1āP 1āP 0 L1 L2 UDC UDC L3 T1 U T2 V T3 W 1 7...

Page 7: ... the power cable connection terminals 10 Attach the cables outside the drive mechanically 11 Ground the motor cable shield at the motor end For minimum radio frequency interference ground the motor cable shield 360 degrees at the cable entry of the motor terminal box 2N m R8 9 8 N m L1 L2 L3 T1 U T2 V T3 W UDC UDC 30 N m 22 0 lbf ft 6a 6c 6b 7 2 lbf ft ...

Page 8: ...2 I AI2 U AI2 current voltage selection jumper XAO Analog outputs 1 AO1 Motor speed rpm 0 20 mA RL 500 ohm 2 AGND 3 AO2 Motor current 0 20 mA RL 500 ohm 4 AGND XD2D Drive to drive link 1 B Drive to drive link 2 A 3 BGND J3 J3 Drive to drive link termination switch XRO1 XRO2 XRO3 Relay outputs 11 NC Ready 250 V AC 30 V DC 2 A 12 COM 13 NO 21 NC Running 250 V AC 30 V DC 2 A 22 COM 23 NO 31 NC Faulte...

Page 9: ...d or ground them indirectly via a high frequency capacitor with a few nanofarads eg 3 3 nF 630 V 11 Install optional modules if included in the delivery For frame R3 To gain access to SLOT1 and SLOT2 pull the control panel holder up 12 Install the cover s 1 5 N m 1 5 N m 13 3 lbf in R8 R6 0 5 N m 4 4 lbf in 1 2 1 2 IP21 UL type 1 IP55 UL type 12 IP21 UL type 1 IP55 UL type 12 R3 R3 R6 R8 R6 R8 2 N...

Page 10: ...Connect the input and motor conductors and tighten cable terminals For the tightening torques refer to Terminal data Frame R8 Install the EMC plates Install the shroud on the power cable terminals 2 Connect the control cables Attach the cable conduits to the drive conduit plate Make sure conduit is correctly bonded at both ends and that the conductivity is consistent throughout the conduit Slide t...

Page 11: ...ext Use the arrow keys and to move the cursor or change values depending on the active view Key shows a context sensitive help page 1 Power up the drive Make sure that you have the motor name plate data available 2 The First start assistant guides you through the first start up Select Menu and press Menu to open the main Menu Select Assistants and press Select 3 Select Basic setup and press Select...

Page 12: ...ing as in the master station 58 05 Parity 8 EVEN 1 default Selects the parity and stop bit setting Use the same setting as in the master station 58 06 Communication control Refresh settings Validates any changed EFB configuration settings Use this after changing any parameters in group 58 58 14 Communication loss action 58 17 Transmit delay 58 28 EFB act1 type 58 34 Word order 58 15 Communication ...

Page 13: ...s size the cables according to local safety regulations appropriate input voltage and the load current of the drive A7AB Extension I O configuration failure The I O extension module types and locations specified by parameters do not match the detected configuration AFF6 Identification run The motor ID run occurs at the next start FA81 Safe torque off 1 loss The Safe torque off circuit 1 is broken ...

Page 14: ...entries L1 L2 L3 T1 U T2 V T3 W UDC and UDC terminals pcs Max cable diameter Wire size Tightening torque mm in mm2 AWG kcmil N m lbf ft R3 3 23 0 91 0 5 16 0 20 6 1 7 1 2 R6 3 45 1 77 6 0 70 0 6 1 0 15 11 0 R8 3 50 1 97 25 150 4 300 MCM 30 22 5 Frame size Weight Weight Height Height Width Width Depth Depth kg lb mm in mm in mm in IP21 UL Type 1 R3 21 3 47 495 19 49 205 8 07 356 14 02 R6 61 135 771...

Page 15: ...rides all other functions of the drive Wiring The safety contacts must open close within 200 ms of each other Double shielded twisted pair cable is recommended for the connection The maximum length of the cabling between the switch and the drive control unit is 300 m 1000 ft Ground the shield of the cable at the control unit only Validation To ensure the safe operation of a safety function a valid...

Page 16: ...afety related parts of the control systems Part 2 Validation Safety of machinery Electrical equipment of machines Part 1 General requirements Product Unit Manager ABB Oy Aaron D Wade The product s referred in this declaration of conformity fulfil s the relevant provisions of other UK statutory requirements which are notified in a single declaration of conformity 3AXD10001326405 Authorized to compi...

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