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Supplemental Installation Manual for ACS580-0P

3

Safety instructions

Safety instructions

These are the safety instructions which you 

must obey when you install and operate the 

drive and do maintenance on the drive. If you 

ignore the safety instructions, injury, death or 

damage can occur.

Use of warnings and notes in this 

manual

Warnings tell you about conditions which can 

cause injury or death, or damage to the 

equipment. They also tell you how to prevent 

the danger. Notes draw attention to a partic

ul

ar 

condition or fact, or give information on a 

subject.
The manual uses these warning symbols: 

General safety in installation, 

start-up and maintenance

These instructions are for all personnel that 

install the drive and do maintenance work on it.

WARNING! 

Obey these instructions. If 

you ignore them, injury or death, or 

damage to the equipment can occur.
• Use safety shoes with a metal toe cap to 

avoid foot injury. Wear protective gloves and 

long sleeves. Some parts have sharp edges.

• Handle the drive carefully.

• Frames R5…R9: Lift the drive with a 

lifting device. Use the lifting eyes of the 

drive.

• Frames R5…R9: Do not tip the drive 

over. The drive is heavy and its center of 

gravity is high. An overturning drive can 

cause physical injury.

 

• Beware of hot surfaces. Some parts, such 

as heatsinks of power semiconductors, 

remain hot for a while after disconnection of 

the electrical supply.

• Keep the drive in its package or protect it 

otherwise from dust and burr from drilling 

and grinding until you install it.

• Vacuum clean the area below the drive 

before the start-up to prevent the drive 

cooling fan from drawing the dust inside the 

drive.

• Do not cover the air inlet and outlet when the 

drive runs.

• Make sure that there is sufficient cooling. 

See the 

ACS580 Hardware Manual 

Electricity warning

 tells about hazards 

from electricity which can cause injury 

or death, or damage to the equipment. 

General warning 

tells about 

conditions, other than those caused by 

electricity, which can cause injury or death, 

or damage to the equipment.

Electrostatic sensitive devices 

warning

 tells you about the risk of 

electrostatic discharge which can cause 

damage to the equipment.

Summary of Contents for ACS580 Series

Page 1: ...ACS580 0P Supplement Installation Manual for ACS580 0P ACS580 0P Enclosed Drives 230V 1 100 HP 480V 1 200 HP 575 2 150 HP ...

Page 2: ......

Page 3: ...edges Handle the drive carefully Frames R5 R9 Lift the drive with a lifting device Use the lifting eyes of the drive Frames R5 R9 Do not tip the drive over The drive is heavy and its center of gravity is high An overturning drive can cause physical injury Beware of hot surfaces Some parts such as heatsinks of power semiconductors remain hot for a while after disconnection of the electrical supply ...

Page 4: ... start immediately after fault reset See parameters 20 02 Ext1 start trigger type and 20 07 Ext2 start trigger type in ACS580 control program firmware manual 3AXD50000016097 English When the control location is not set to Local text Hand is not shown on the top row of the panel and parameter 19 19 Off mode disable has value Off button disabled the stop key on the control panel will not stop the dr...

Page 5: ...d and corner grounded TN systems North America in ACS580 Hardware Manual Note For other systems connecting the internal EMC filter will reduce the conducted emission If the drive will be connected on a corner grounded TN system make sure the EMC filter is not connected metal screws should not be installed Connections with metal screws in these systems can cause danger or damage See section Checkin...

Page 6: ...erference In a multiple drive installation connect each drive separately to the protective earth PE bus of the power supply Make sure that the conductivity of the protective earth PE conductors is sufficient See section Power cable terminal and lead through data in ACS580 Hardware Manual Obey the local regulations Connect the power cable shields to the protective earth PE terminals of the drive St...

Page 7: ...DC UDC and the grounding PE terminal is close to 0 V Install temporary grounding to the drive output terminals T1 U T2 V T3 W Connect the output terminals together as well as to the PE Start up and operation Make sure the motor is not run over the rated speed with dynamic positive displacement loads General safety in operation These instructions are for all personnel that operate the drive WARNING...

Page 8: ...of data installation of anti virus programs etc to protect the product the network its system and the interface against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB and its affiliates are not liable for damages and or losses related to such security breaches any unauthorized access interference intrusion leakage and or the...

Page 9: ...e the type of your drive refer to its construction code on either Serial number label attached on upper part of the top mounting plate between the mounting holes Type code label attached to the base frame on the side of the enclosure ACS580í0Pí052Aí4 S N 2173303939 U1 3ph 400 480 VAC I2 62 52 A ACS580 0P 052A 4 Input U1 3ph 400 480 VAC I1 52 A F1 50 60 Hz U2 3ph 0 U1 I2 52 A Output Made in USA of ...

Page 10: ...mage electrical equipment and create a hazardous condition Where parts such as conduit plates require cutting or drilling first remove the part If that is not practical cover nearby electrical components to protect them from all shavings or debris Do not connect or disconnect input or output power wiring or control wires when power is applied Never connect line voltage to drive output Terminals T1...

Page 11: ...are configured for wiring access from the bottom only The following figures show the layout and wiring connection points For drive control wiring see Maintain appropriate separation of control and power wires Disconnect Switch or Circuit Breaker Motor Ground Lug Fuses P1 P2 Input Power Terminals Input Ground Lug Motor Terminals Px1 1 Px12 1 Px1 2 Px12 2 ACS580 Drive ...

Page 12: ...plemental Installation Manual for ACS580 0P ACS580 0P Disconnect Switch or Circuit Breaker Motor Ground Lug Fuses P3 P4 Input Ground Lug Input Terminals Motor Terminals Px1 3 Px12 3 Px1 4 Px12 4 ACS580 Drive ...

Page 13: ... from the top for UL NEMA Type 1 and 12 and from the bottom for UL NEMA Type 3R The following figures show the layout and wiring connection points For drive control wiring see pages 29 41 PB3 PxB1 3 PxB12 3 Disconnect Motor Ground Lug Input Terminals Fuses Input Ground Lug Motor Terminals Switch or Circuit User Power Cable Guide Breaker User Power Cable Guide Motor Ground Lug ACS580 Drive ...

Page 14: ...educes the likelihood of condensate in high humidity environments RHTR Temperature HI LO Jumper X1 Heater ON Temperature Heater OFF Temperature Default Setting X1 jumper in LO position 14 4 C 58 F 21 4 C 70 5 F Alternate Setting X1 jumper in HI position 17 8 C 64 F 24 4 C 76 5 F PxB3R 1 PxB3R 2 Motor Terminals Motor Ground Lug MOV and Line Reactor Optional Breaker Service Switch Optional Fuses ACS...

Page 15: ...62 in lbs 6 55 in lbs 6 55 in lbs ACS580 0P 024A 2 24 2 7 5 R2 6 1 1 ft lbs ACS580 0P 031A 2 30 8 10 R2 4 62 in lbs 4 62 in lbs 4 55 in lbs 4 55 in lbs ACS580 0P 046A 2 46 2 15 R3 2 62 in lbs 2 62 in lbs 2 55 in lbs 2 55 in lbs 2 2 6 ft lbs ACS580 0P 059A 2 59 4 20 R3 1 62 in lbs 1 62 in lbs 1 55 in lbs 1 55 in lbs ACS580 0P 075A 2 74 8 25 R4 1 0 62 in lbs 1 0 62 in lbs 1 0 55 in lbs 1 0 55 in lbs...

Page 16: ...A 4 27 20 R3 8 62 in lbs 8 62 in lbs 4 55 in lbs 4 55 in lbs 2 2 6 ft lbs ACS580 0P 034A 4 34 25 R3 6 62 in lbs 6 62 in lbs 3 55 in lbs 3 55 in lbs ACS580 0P 044A 4 44 30 R3 ACS580 0P 052A 4 52 40 R4 1 0 124 in lbs 2 55 in lbs 2 55 in lbs 1 3 0 ft lbs ACS580 0P 065A 4 65 50 R4 1 0 124 in lbs 1 0 124 in lbs 1 55 in lbs 1 55 in lbs ACS580 0P 077A 4 77 60 R4 1 0 55 in lbs 1 0 55 in lbs AC580 Px 096A ...

Page 17: ... 20 R3 2 2 6 ft lbs ACS580 0P 027A 6 27 25 R3 4 62 in lbs 4 62 in lbs 4 55 in lbs 4 55 in lbs ACS580 0P 032A 6 32 30 R3 ACH580 PxR 041A 6 41 40 R5 3 62 in lbs Consult Factory 3 55 in lbs Consult Factory 2 0 4 1 ft lbs ACH580 PxR 052A 63 52 50 R5 2 62 in lbs 2 55 in lbs ACH580 PxR 062A 6 62 60 R6 1 62 in lbs 1 275 in lbs 300 MCM 22 1 ft lbs ACH580 PxR 077A 6 77 75 R6 1 0 62 in lbs 1 0 275 in lbs 3 ...

Page 18: ... must not be used 208 Volt fuses for packaged drive 208 Volt Nominal Output Range Base Drive Frame Size Internal Drive Fuse Rating External Fuse for Disconnect Option Type Code1 Drive Current Packag e Power A HP Class Current Rating Class Max Current Rating ACS580 0P 04A6 2 4 6 1 R1 Class CC 15A N A N A ACS580 0P 06A6 2 6 6 1 5 R1 Class CC 15A N A N A ACS580 0P 07A5 2 7 5 2 R1 Class CC 15A N A N A...

Page 19: ...80 0P 065A 4 65 50 R4 Class T 90A N A N A ACS580 0P 077A 4 77 60 R4 Class T 100A N A N A ACH580 PxR 096A 4 96 75 R5 Class T 150A N A N A ACH580 PxR 124A 4 124 100 R6 Class T 200A N A N A ACH580 PxR 156A 4 156 125 R7 Class T 225A N A N A ACH580 PxR 180A 4 180 150 R7 Class T 300A N A N A ACH580 PxR 240A 4 240 200 R8 Class T 350A Class J or RK1 400A Max 1 0P represents a disconnect and 0P F255 repres...

Page 20: ...xR 180A 4 180 150 R2 Class T 300A N A N A ACH580 PxR 240A 4 240 200 R2 Class T 350A Class J or RK1 400A Max 1 0P represents a disconnect and 0P F255 represents a circuit breaker 2 ACS580 0P xxxx x F255 is rated 600Y 347V unless otherwise specified For use on a solidly grounded Wye source only 3 ACS580 0P xxxx x F255 supports Delta network configuration 575 Volt Nominal Output Range Base Drive Fram...

Page 21: ...ndle The operating handle can be padlocked in the OFF position padlock not supplied Enclosure options are UL NEMA Type 1UL NEMA Type 12 NEMA 1 NEMA 12 The following is a typical power diagram The following shows the front view of the ACS580 Vertical Packaged Drive configuration and identifies the major components ACS580 Drive Motor 3 3 Disconnect Switch or Circuit Breaker Drive Input Fuse Drive Wi...

Page 22: ...22 Supplemental Installation Manual for ACS580 0P ACS580 0P Dimensions P1 Type 1 ...

Page 23: ...Supplemental Installation Manual for ACS580 0P 23 ACS580 0P P1 Type 12 ...

Page 24: ...24 Supplemental Installation Manual for ACS580 0P ACS580 0P P2 Type 1 ...

Page 25: ...Supplemental Installation Manual for ACS580 0P 25 ACS580 0P P2 Type 12 ...

Page 26: ...26 Supplemental Installation Manual for ACS580 0P ACS580 0P P3 Type 1 ...

Page 27: ...Supplemental Installation Manual for ACS580 0P 27 ACS580 0P P3 Type 12 ...

Page 28: ...28 Supplemental Installation Manual for ACS580 0P ACS580 0P P4 Type 1 ...

Page 29: ...Supplemental Installation Manual for ACS580 0P 29 ACS580 0P P4 Type 12 ...

Page 30: ...30 Supplemental Installation Manual for ACS580 0P ACS580 0P PB1 Type 3R ...

Page 31: ...Supplemental Installation Manual for ACS580 0P 31 ACS580 0P PB2 Type 3R ...

Page 32: ...32 Supplemental Installation Manual for ACS580 0P ACS580 0P PB3 Type 1 ...

Page 33: ...Supplemental Installation Manual for ACS580 0P 33 ACS580 0P PB3 Type 12 ...

Page 34: ...34 Supplemental Installation Manual for ACS580 0P ACS580 0P Page intentionally left blank ...

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Page 36: ...3AXD50000460113REVB Effective 09 27 2019 Supersedes ABB Inc 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 1 800 752 0696 Fax 1 262 785 0397 Internet www abb com drives ...

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