AAF FAH-102-2P-HD Installation, Operation And Maintenance Instructions Download Page 8

3.4.3 Connecting the Front Access Housings: The individual
housings shall be riveted together using the holes provided, as
shown in Figure 2. Four (4) rivet holes are provided on each side of
the housing and on the top and bottom. When connecting to
adjacent housings all rivet holes must be used.
Provision of the rivets will be the responsibility of the installer or
others. This item will not be supplied by AAF unless noted
specifically in the AAF quotation and in the accepted customer
purchase order. 
It is recommended that stainless steel rivets be used. Check the
first frame installations to ensure that the installed rivets do not
interfere with the installation of the chemical filter cassettes.

Blind Rivets 

5

3 2

"

Dia. Stainless Steel
0.063" — 0.125"
Grip (Rivets
Supplied by Others)

Typical Rivet Detail

1

8

" Maximum

1

8

" Maximum

Figure 2

3.4.4 Sealing the Perimeter of the Filter Bank: The perimeter of
the filter bank shall be sealed to prevent the by-pass of air around the
filter bank. Suggestions for accomplishing this are shown in Figure 3.
Provision of the ductwork and/or sheet metal panels will be the
responsibility of the installer or others. This item will not be supplied
by AAF unless noted specifically in the AAF quotation and in the
accepted customer purchase order.
Pay particular attention to caulking around the perimeter to achieve
a complete seal. Detailed caulking instructions are provided in
paragraph 3.4.2.

Use Sheet
Metal Panels
to Seal Top
and Sides 
of Frame
Bank as 
Necessary

Suggested Ductwork Connection Detail

Figure 3

Caulk Seal Typ.

(caulk Supplied by Others)

Hardware Supplied 

by Others

3.5 Preparation for Filter Installation: At this time a filter bank
similar to that shown (lower left) will have been erected.
In order to maximize the life of the gas phase chemical filters and the
particulate filters, it is recommended that filter installation be the final
installation task before start-up and commissioning of the system. In
preparation for filter installation, it is recommended that the following
be completed:

— Completely clean the system to remove all construction debris 

and dirt, sweep and vacuum to remove visible dirt.

— Damp wipe all surfaces to remove dust.
— Finalize and complete all caulking.
— Finalize and complete all painting.

It is recommended that all cleaning materials and paints used in the
system be free of solvents. If this is unavoidable, it is recommended
that sufficient time be allowed for complete drying to occur and for the
VOCs to disperse before installing the filters. This process can be
accelerated by  blowing down  the system; i.e., operating the fan
without the filters to ventilate the system. It is recommended that a
blanket style construction filter be installed at the inlet to the system to
prevent construction dust from being drawn into the system. Consult

8

Summary of Contents for FAH-102-2P-HD

Page 1: ... federal government codes laws and policies Table of Contents 1 0 Introduction 1 1 About this document 1 2 Packaging and shipping receiving and inspection handling and storage 1 3 Product descriptions 1 4 Product model designations 1 5 Product drawings 1 6 Assembly general comments 1 7 Related system equipment 2 0 Principles of Operation 3 0 Installation Instructions 3 1 Space requirements 3 2 Fou...

Page 2: ... shall be handled with great care The components shall be retained and stored in their protective packaging until immediately prior to installation Care shall be taken to ensure that the packages are not dropped or subjected to any impact loads At all times the equipment shall be protected from exposure to weather The equipment shall be stored in a clean dry temperature controlled environment All ...

Page 3: ...ips in two halves 24 high x 12 wide x 12 deep Type CG cassette ships in one piece The three 3 types of gas phase chemical filter cassettes that can be supplied are as follows 1 3 3 Particulate filters Particulate filters will typically be AAF PerfectPleat pleated filters Depending on the size of the filter frame ordered 24 high x 24 wide x 2 deep full size filters 24 high x 12 wide x 2 deep or 12 ...

Page 4: ...ing individual components with a maximum weight of approximately 55 pounds 25 kg riveting or screwing components together and caulking Completion of the following preparations and provision of the following items will be the responsibility of the installer or others Site preparation Stainless steel rivets as required Caulk as required Sheet metal or other duct as required Sheet metal perimeter bla...

Page 5: ...ia in a V bank configuration of media beds that maximizes the media exposed to the air stream reduces the air stream velocity through the media bed maximizes energy efficiency and maximizes the removal of contaminants and the life of the product The method of contaminant removal is through a combination of the physical property of adsorption and the chemical process of oxidation AAF offers a varie...

Page 6: ...2 2P HD FAH 202 2P CG Cassette support angle Pre filter latch in closed position Cassette sealing and locking channel Filter sealing locking handle Filter face sealing gasket Locking handle support tab Rivet hole 4 each side and top and bottom The entering air face of an FAH 202 2P MD housing is shown 3 3 Typical FAH Details 6 ...

Page 7: ...igures 1 and 3 Locate the lines of caulk as shown and as follows Two 2 unbroken transverse lines between horizontal and vertical rows across the entire width of the filter bank at each level beginning at the support surface One orthogonal line of caulk across the full depth of the frame at any point where the side panel of the FAH joins to the top or bottom of the housing forming a corner that con...

Page 8: ...aulking around the perimeter to achieve a complete seal Detailed caulking instructions are provided in paragraph 3 4 2 Use Sheet Metal Panels to Seal Top and Sides of Frame Bank as Necessary Suggested Ductwork Connection Detail Figure 3 Caulk Seal Typ caulk Supplied by Others Hardware Supplied by Others 3 5 Preparation for Filter Installation At this time a filter bank similar to that shown lower ...

Page 9: ...nd plastic bag You may notice that each cassette or half cassette is accompanied by a plastic bag containing loose gaskets see right These are supplied for use when the cassette is being installed into an AAF Side Access Housing SAH and are not required for installation into the FAH frame bank DISCARD THESE GASKETS 3 6 4 Handling of the Cassette The AAF SAAF Cassette is designed to be sturdy and t...

Page 10: ...r panels of the FAH as shown in the illustration below Adjacent housings will share a set of tabs Note that the locking handle support tabs are shipped installed on MD and most HD housings 3 6 7 Sealing and Locking the Cassettes in Place The patent pending AAF SAAF Seal system ensures that the gas phase chemical filter cassettes are properly sealed into position against the face gasket to prevent ...

Page 11: ...ates upwards Step 5 Making sure that the locking handle is hooked behind the front flange of the locking handle support tab and cannot slip off rotate the locking handle downwards so that the face of the handle engages the web of the channel forcing it against the cassettes and pushing them into the housing to compress the face gasket Step 7 Now repeat the process on the right hand side of the cen...

Page 12: ...prefilters as shown in the sequence at right Each individual FAH can accommodate one prefilter A standard 24 x 24 ASHRAE style filter will fit into the size 202 housing and a standard 24 x 12 ASHRAE style filter will fit into the size 201 and 102 housings The Front Access Housings are designed to accept a 2 deep pre filter only For best results AAF recommends the use of the MERV 7 rated PerfectPle...

Page 13: ...filter with appropriate support frames have not been included in the customer s purchase order discuss the additional filter options with your AAF representative If any of these items have been included in the order refer to the specific installation instructions supplied with those items 4 0 Start up Instructions When the fan system is started up ensure that the airflow volume is controlled so th...

Page 14: ... seal between the gas phase chemical filter cassette and the FAH on the air leaving face of the housings whenever new SAAF Cassettes are installed 5 7 General System Maintenance Ducts filter support frames access doors and other system infrastructure should be checked at least every 6 months Examine all components for the following 5 7 1 Cleanliness Sweep and vacuum all standing dust or dirt in th...

Page 15: ...3 2 Check for missing or damaged filters and system leaks Replace filters and re seal as necessary 7 0 Spare Parts List It is recommended that the following spare parts be stored at the installation site for routine maintenance purposes The quantities required will depend on the size of the system Consult with your AAF representative to determine actual quantities required Minimum recommended quan...

Page 16: ...ations without notice 10300 Ormsby Park Place Suite 600 Louisville Kentucky 40223 6169 www aafintl com Customer Service 800 477 1214 Fax 800 254 3019 ISO Certified 9001 2000 2006 AAF International GPF 3 115 NOV 06 QG 2M SAAF Front Access Housings with SAAF Cassette Gas Phase Chemical Filters Installation Operation and Maintenance Instructions ...

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