AAF FAH-102-2P-HD Installation, Operation And Maintenance Instructions Download Page 5

NO WELDING WILL BE REQUIRED.
In general, assembly of the filter bank will consist of the following:

— Preparation of the installation location
— Transportation of all components to the installation location
— Unpacking the Front Access Housings
— Assembling and installing the Front Access Housings
— Sealing the filter bank perimeter to prevent by-pass of unfiltered air
— Unpacking gas phase chemical filter cassettes
— Installing gas phase chemical filter cassettes
— Unpacking particulate filters
— Installing particulate filters
— Cleaning the site
— Start-up and commission of the filter system

1.7 Related System Equipment 
Ventilation systems will often include other equipment including but
not limited to:

— Fan(s)
— Dampers
— Weather  louvers
— Air tempering equipment
— Other filter banks
— Instrumentation
— Electronic instrumentation and controls
— Ductwork

Neither the interface of these items with the filter system supplied by
AAF, nor the installation, operation and maintenance of these items is
covered in this manual.
Whether these items are supplied by AAF or by others, consult the
documentation specific to these products for appropriate instructions.

2.0 Principles of Operation

An understanding of the design and operating principle of the Front
Access Housings with Gas Phase Chemical Filters is useful for
effective installation, operation and maintenance. The system is
intended to remove gaseous contaminants from intake, re-circulated,
or discharged ventilation air. Examples of such contaminants may be
nuisance odors and smells that may cause domestic and
neighborhood discomfort and reduce workplace productivity, or harmful
gases that may cause damage to health, plant and product in industrial
applications. The heart of the system is the AAF SAAF Cassette. This
is a high impact plastic frame that supports various types of dry,
granular, chemical media between perforated screens that allow air to
move through the filter. The SAAF Cassette is designed to support the
chemical media in a V-bank configuration of media beds that maximizes
the media exposed to the air stream, reduces the air stream velocity
through the media bed, maximizes energy efficiency, and maximizes the
removal of contaminants and the life of the product. The method of
contaminant removal is through a combination of the physical property of
adsorption and the chemical process of oxidation. AAF offers a variety of
impregnated and un-impregnated dry granular media to handle a wide
range of contamination problems. For more information on AAF s gas
phase air cleaning products contact your AAF representative.
The AAF Front Access Housing (FAH) is one of the various framing
and support systems designed to support the SAAF Cassette in the
air stream and to allow easy installation, operation and maintenance
of the system.  

3.0 Installation Instuctions

Consult the product drawing(s) submitted on this order before
proceeding.

3.1 Space Requirements: A minimum of 24  clear space must be
available at the rear, or downstream side, of the filter bank and 36
clear space at the front, or upstream side, of the filter bank for access
to perform routine maintenance. Additional space may be required for
inlet and outlet ductwork.

3.2 Foundations and Anchoring: The foundation must be designed to
be adequate to support the filter bank operating weight, and any
seismic, live or other loads (if any), with a sufficient factor of safety as
determined to comply with the requirements of all applicable governing
codes, standards, and laws. Ensure that the foundation surface is level
and smooth before proceeding. The filter frame is designed for
operation in indoor locations without any unusual loading condition,
other than the static loading from the filters and the pressure loss
across the filter bank. For this reason, the lower housings are not
intended to be anchored to the foundation. If anchors are used the
installer shall ensure that the anchor heads do not interfere with the
installation of the lowest tier of gas phase filter cassettes. If the frame
bank is required to withstand unusual or dynamic loads, then special
anchoring arrangements featuring removable supports may be required. 

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Summary of Contents for FAH-102-2P-HD

Page 1: ... federal government codes laws and policies Table of Contents 1 0 Introduction 1 1 About this document 1 2 Packaging and shipping receiving and inspection handling and storage 1 3 Product descriptions 1 4 Product model designations 1 5 Product drawings 1 6 Assembly general comments 1 7 Related system equipment 2 0 Principles of Operation 3 0 Installation Instructions 3 1 Space requirements 3 2 Fou...

Page 2: ... shall be handled with great care The components shall be retained and stored in their protective packaging until immediately prior to installation Care shall be taken to ensure that the packages are not dropped or subjected to any impact loads At all times the equipment shall be protected from exposure to weather The equipment shall be stored in a clean dry temperature controlled environment All ...

Page 3: ...ips in two halves 24 high x 12 wide x 12 deep Type CG cassette ships in one piece The three 3 types of gas phase chemical filter cassettes that can be supplied are as follows 1 3 3 Particulate filters Particulate filters will typically be AAF PerfectPleat pleated filters Depending on the size of the filter frame ordered 24 high x 24 wide x 2 deep full size filters 24 high x 12 wide x 2 deep or 12 ...

Page 4: ...ing individual components with a maximum weight of approximately 55 pounds 25 kg riveting or screwing components together and caulking Completion of the following preparations and provision of the following items will be the responsibility of the installer or others Site preparation Stainless steel rivets as required Caulk as required Sheet metal or other duct as required Sheet metal perimeter bla...

Page 5: ...ia in a V bank configuration of media beds that maximizes the media exposed to the air stream reduces the air stream velocity through the media bed maximizes energy efficiency and maximizes the removal of contaminants and the life of the product The method of contaminant removal is through a combination of the physical property of adsorption and the chemical process of oxidation AAF offers a varie...

Page 6: ...2 2P HD FAH 202 2P CG Cassette support angle Pre filter latch in closed position Cassette sealing and locking channel Filter sealing locking handle Filter face sealing gasket Locking handle support tab Rivet hole 4 each side and top and bottom The entering air face of an FAH 202 2P MD housing is shown 3 3 Typical FAH Details 6 ...

Page 7: ...igures 1 and 3 Locate the lines of caulk as shown and as follows Two 2 unbroken transverse lines between horizontal and vertical rows across the entire width of the filter bank at each level beginning at the support surface One orthogonal line of caulk across the full depth of the frame at any point where the side panel of the FAH joins to the top or bottom of the housing forming a corner that con...

Page 8: ...aulking around the perimeter to achieve a complete seal Detailed caulking instructions are provided in paragraph 3 4 2 Use Sheet Metal Panels to Seal Top and Sides of Frame Bank as Necessary Suggested Ductwork Connection Detail Figure 3 Caulk Seal Typ caulk Supplied by Others Hardware Supplied by Others 3 5 Preparation for Filter Installation At this time a filter bank similar to that shown lower ...

Page 9: ...nd plastic bag You may notice that each cassette or half cassette is accompanied by a plastic bag containing loose gaskets see right These are supplied for use when the cassette is being installed into an AAF Side Access Housing SAH and are not required for installation into the FAH frame bank DISCARD THESE GASKETS 3 6 4 Handling of the Cassette The AAF SAAF Cassette is designed to be sturdy and t...

Page 10: ...r panels of the FAH as shown in the illustration below Adjacent housings will share a set of tabs Note that the locking handle support tabs are shipped installed on MD and most HD housings 3 6 7 Sealing and Locking the Cassettes in Place The patent pending AAF SAAF Seal system ensures that the gas phase chemical filter cassettes are properly sealed into position against the face gasket to prevent ...

Page 11: ...ates upwards Step 5 Making sure that the locking handle is hooked behind the front flange of the locking handle support tab and cannot slip off rotate the locking handle downwards so that the face of the handle engages the web of the channel forcing it against the cassettes and pushing them into the housing to compress the face gasket Step 7 Now repeat the process on the right hand side of the cen...

Page 12: ...prefilters as shown in the sequence at right Each individual FAH can accommodate one prefilter A standard 24 x 24 ASHRAE style filter will fit into the size 202 housing and a standard 24 x 12 ASHRAE style filter will fit into the size 201 and 102 housings The Front Access Housings are designed to accept a 2 deep pre filter only For best results AAF recommends the use of the MERV 7 rated PerfectPle...

Page 13: ...filter with appropriate support frames have not been included in the customer s purchase order discuss the additional filter options with your AAF representative If any of these items have been included in the order refer to the specific installation instructions supplied with those items 4 0 Start up Instructions When the fan system is started up ensure that the airflow volume is controlled so th...

Page 14: ... seal between the gas phase chemical filter cassette and the FAH on the air leaving face of the housings whenever new SAAF Cassettes are installed 5 7 General System Maintenance Ducts filter support frames access doors and other system infrastructure should be checked at least every 6 months Examine all components for the following 5 7 1 Cleanliness Sweep and vacuum all standing dust or dirt in th...

Page 15: ...3 2 Check for missing or damaged filters and system leaks Replace filters and re seal as necessary 7 0 Spare Parts List It is recommended that the following spare parts be stored at the installation site for routine maintenance purposes The quantities required will depend on the size of the system Consult with your AAF representative to determine actual quantities required Minimum recommended quan...

Page 16: ...ations without notice 10300 Ormsby Park Place Suite 600 Louisville Kentucky 40223 6169 www aafintl com Customer Service 800 477 1214 Fax 800 254 3019 ISO Certified 9001 2000 2006 AAF International GPF 3 115 NOV 06 QG 2M SAAF Front Access Housings with SAAF Cassette Gas Phase Chemical Filters Installation Operation and Maintenance Instructions ...

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