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•  Installation should preferably take place with 2 persons. 

•  Ensure that the ceiling grid is provided with clean, undamaged    
  gasket around the entire inner perimeter of each opening. The    
  gasket should be free from cracks or voids. Make sure that the    

  gasket is firmly sealed in the corners.

• 

Once equipment is ready to be installed and is as close to  

 

  the final location as possible, the following procedure should be    

 followed.

• 

Remove all packing material and lift AstroCel II HEPA/ULPA filter   

  into the ceiling grid. Avoid touching the filtration media. 

• 

Lifting into position takes place from the top (thus from above    

  the grid) or through the openings of the grid. This work has to be  
  carried out with at least 2 persons.

• 

Remove all packing material and lift AstroFan fan top into the  

 

  grid. Lifting into position takes place from the top (thus   

    from above the grid) or through the openings of the grid.

• 

Positioning is done from above the grid.

•  Use the handles of the AstroFan fan top for carefully positioning    

  the fan top onto the filter. Do not apply force. The unit rests on    
  the gasket of the filter and seals by its own weight. The skirt  

 

  provided on the filter locates the FFU.

• 

Mechanical fixtures are preferred to avoid movement of the  

 

  As Filter

•  Specialized electronic commutation motor design permits speed 
  control through the built-in electronics,  

  connected with a bus-line to the control unit or a PC operated

 

  visualized control.

•  All fans are dynamically balanced at two levels in accordance  

 

  with VDI 2060 or DIN.ISO 1940, Section 1.

•  Each unit is provided with 2 or 4 lifting handles for easy 
 installation.

•  All pop-rivets are closed head type.

• 

The unit is completed with an AAF AstroCel II HEPA/ULPA filter,

 

  sized and selected to the correct airflow and pressure drop. All

 

  AAF AstroCel II HEPA/ULPA filters are factory tested to EN 1822.

•  The FFU-housing seals and rests on the internal gasket of the 

  RSC adapter frame which holds the AstroCel II filter. An upside

 

  turned skirt on the RSC frame centers the FFU-housing. The

 

  flat flange at the air-leaving side of the RSC frame rests on the

 

  dry gasket, applied into the ceiling grid.

•  Each FFU-housing is provided with an integral inlet protection 

  grille. Standard supply is without pre filter frame. Upon request a

 

  pre filter frame extension can be supplied.

 

 

Options:

• 

If required, the inlet grille can accommodate an AAF RedPleat

 

  pre filter, sizes 370x440x44 mm (FFU 66), 490x490x44 mm

 

  (FFU 69, 612 and 99) or 740x740x44 mm (FFU 912 and 1212).

 

  Filter classification G4 to EN779. Special pre filter extensions can

 

  be provided for all sizes to accommodate larger size or filters  

 

  with higher efficiency.

Installation Top Side Change Execution (TSC):

Top Side Change Installation:

1. Place filter on ceiling grid with knife edge pointing upwards.

2. Lower the FFU onto the filter from above, using the knife 

edge to centre the FFU.

Summary of Contents for AstroFan Base

Page 1: ...AstroFan Base Instruction Manual...

Page 2: ...2...

Page 3: ...Instructions 4 Transport Storage 5 Mechanical Installation 8 Network Connections 9 Operating Conditions 9 Operating Commissioning 9 Maintenance 10 Fault Finding 10 Manufacturer s Declaration of Confor...

Page 4: ...e inlet grill and terminal HEPA ULPA filter must not be removed or by passed neither are they to be rendered inoperative The AAF AstroFan FFU is a self contained ceiling filter fan unit designed for u...

Page 5: ...f the AstroFan fan top to carefully position the fan top onto the adapter frame Do not apply force The unit rests on the gasket of the adapter and seals by its own weight Mechanical fixtures are prefe...

Page 6: ...fe edge into the gel seal Take care not to apply force to the filter media 5 Ensure all 4 strips are installed fully and the filter is firmly secured 4 Slide the support strips into the room side chan...

Page 7: ...uilt in electronics connected with a bus line to the control unit or a PC operated visualized control All fans are dynamically balanced at two levels in accordance with VDI 2060 or DIN ISO 1940 Sectio...

Page 8: ...n the electrical wiring can be connected at the terminal box on top of the housing Options When a pre filter is provided place pre filter into holding frame fan protection grill Pre filters do not req...

Page 9: ...the lifetime lubrication will provide a working life of 30 40 000 hours After depletion of the lubricant the entire bearing needs to be replaced Access to the fan and motor is gained from the top by l...

Page 10: ...error than this is a connection error Check if all connectors are properly connected Check the wiring especially of the RS485 network Check if the CCU AstroDrive has been connected correctly Check if...

Page 11: ...Style code Size Part Number 1 2 3 4 5 Note The filter test report is attached to each individual AstroCel HEPA ULPA filter Please retain the report s and file together with this operating manual PLEAS...

Page 12: ...94300 Vincennes Phone 33 1 43 98 42 23 sales france aafeurope com www aafeurope fr Greece AAF Environmental Control Epe Ifaistou Kikladon 15354 Glika Nera Tel 30 210 6632015 Greece aafeurope com www a...

Page 13: ...M o AAF EUROPE DRAWING NO mm SHEET UL o DO NOT SCALE DRAWING 1162 1 1 350 1 1 392 562 1 1 150 HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FILTER FAN UNIT SPECIFICATIONS ROOM SIDE CHANGE ALUMINUM...

Page 14: ...subject to conditions that shall not be reproduced copied loaned or submitted to outside parties without our written consent AAF Filter Fan Unit 612 TITLE B DATE SCALE PROJECT UNIT 2015026 A2 2 OF 2...

Page 15: ...EUROPE DRAWING NO mm SHEET UL o DO NOT SCALE DRAWING 1162 1 1 350 1 1 392 862 1 1 HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FILTER FAN UNIT SPECIFICATIONS ROOM SIDE CHANGE ALUMINUM BOTTOM 400...

Page 16: ...conditions that shall not be reproduced copied loaned or submitted to outside parties without our written consent Filter Fan Unit 912 TITLE B DATE SCALE PROJECT UNIT 2015026 A2 2 OF 2 1 6 ELECTRONIC...

Page 17: ...NG NO mm SHEET UL o DO NOT SCALE DRAWING 1162 1 1 350 1 1 392 1162 1 1 HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FILTER FAN UNIT SPECIFICATIONS ROOM SIDE CHANGE ALUMINUM BOTTOM 400 mm OPTIONAL...

Page 18: ...onditions that shall not be reproduced copied loaned or submitted to outside parties without our written consent AAF Filter Fan Unit 1212 TITLE B DATE SCALE PROJECT UNIT 2015026 A2 2 OF 2 1 8 ELECTRON...

Page 19: ...AAF EUROPE DRAWING NO mm SHEET UL o DO NOT SCALE DRAWING HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FILTER FAN UNIT SPECIFICATIONS ROOM SIDE CHANGE ALUMINUM BOTTOM 310 mm OPTIONAL PRE FILTER S...

Page 20: ...o conditions that shall not be reproduced copied loaned or submitted to outside parties without our written consent Filter Fan Unit 69 TITLE B DATE SCALE PROJECT UNIT 2015026 A2 2 OF 2 1 6 ELECTRONIC...

Page 21: ...ER FM o AAF EUROPE DRAWING NO mm SHEET UL o DO NOT SCALE DRAWING HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FILTER FAN UNIT SPECIFICATIONS ROOM SIDE CHANGE ALUMINUM BOTTOM 310 mm OPTIONAL PRE F...

Page 22: ...s that shall not be reproduced copied loaned or submitted to outside parties without our written consent Filter Fan Unit 66 TITLE B DATE SCALE PROJECT UNIT 2015026 A2 2 OF 2 1 5 ELECTRONIC DOCUMENT PR...

Page 23: ...UMENT PRINTED COPIES ARE UNCONTROLLED PRODUCT OWNER FM o AAF EUROPE DRAWING NO mm SHEET UL o DO NOT SCALE DRAWING 1162 1 1 350 1 1 392 562 1 1 150 HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FIL...

Page 24: ...ons that shall not be reproduced copied loaned or submitted to outside parties without our written consent AAF Filter Fan Unit 612 K Box TITLE 0 DATE SCALE PROJECT UNIT 2015026 A2 2 OF 2 1 6 ELECTRONI...

Page 25: ...OLLED PRODUCT OWNER FM o AAF EUROPE DRAWING NO mm SHEET UL o DO NOT SCALE DRAWING 862 1 1 350 1 1 392 862 1 1 HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FILTER FAN UNIT SPECIFICATIONS ROOM SIDE...

Page 26: ...conditions that shall not be reproduced copied loaned or submitted to outside parties without our written consent AAF Filter Fan Unit 99 TITLE 0 DATE SCALE PROJECT UNIT 2015026 A2 2 OF 2 1 6 ELECTRONI...

Page 27: ...ONTROLLED PRODUCT OWNER FM o AAF EUROPE DRAWING NO mm SHEET UL o DO NOT SCALE DRAWING 1162 1 1 200 1 1 242 562 1 1 150 HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FILTER FAN UNIT SPECIFICATIONS...

Page 28: ...subject to conditions that shall not be reproduced copied loaned or submitted to outside parties without our written consent AAF Filter Fan Unit 612 SL TITLE 0 DATE SCALE PROJECT UNIT 2015026 A2 2 OF...

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