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8

EC fan motor controlled through a CCU (Cleanroom Control 
Unit)

The CCU is suitable of controlling up 80 to 100 pcs FFU.

 

A total of 8 separate group of FFU’s can be controlled.

 

The CCU include amongst others, error control, fan control and a 
timer function.

For connections between the CCU and the first FFU and between 
each FFU a twistedpairline with RS485 is required. (standard CAT 5 

network cables)

Installation, electrical connection and commissioning are only to be 

performed by trained and qualified personnel.

Adhere to all machinery-related requirements and specifications 
supplied by the systems manufacturer or OEM. Any misuse will 

invalidate the guarantee on our AstroFan FFU and accessories.

The electrical wiring and connection always has to be executed 
in accordance with local ordinances and national (local) electrical 
codes. Only authorized electricians should be utilized.

The mains cable always has to be installed from outside. Avoid 
mechanical strain on the cable. Do not drill into the housing.

5. Network Connections

It is strongly recommended to clamp the complete FFU system in 
place to avoid that it is pushed upwards while installing or removing 

the AstroCel filter from the RSC adapter frame.

Once the AstroFan FFU is in position, the electrical wiring can be 
connected at the terminal box on top of the housing.

Options:

When a pre filter is provided, place pre filter into holding frame/ fan 
protection grill. Pre filters do not require clamping.

Register serial number of AstroCel II into the GA drawing or on the 

top of the AstroFan FFU housing.

The filter test report is attached to each individual AstroCel HEPA/
ULPA filter. Please retain the report(s) and file together with this 
operating manual. PLEASE DO NOT THROW THEM AWAY

EC EBM Bus or MODbus motor controlled through an 
AstroDrive  PLC

The AstroDrive is suitable of controlling 100 + modular AstroFan 
FFU and can be equipped with I/O modules that can accept or sent 

signal to the modular FFU or other equipment. The 3” AstroDrive 

PLC is equipped with standard layout screen. The 7”  and 12”  

screens have the room as background and fan can be controlled 

by simple tapping on the screen. A total of 8 separate group of 

FFU’s can be controlled.

The CCU include amongst others, error control, fan control and a 
timer function.

Control:

•  Fan Filter Units

• lighting

•  constant pressure

•  door interlocks

• AHUs

Please refer to the IOM of the AstroDrive for further information.

Connection to 230V – 1
phase 50/ 60 Hz

Monitor and record:

• pressure

•  temperature / RH

•  airflow

•  FFU RPM & status

•  error logging

BMS & remote access:

•  standby, E-stop inputs

•  alarm relay output

•  Modbus TCP / BACnet

•  desktop remote control

Please refer to the separate manual of the CCU.

Summary of Contents for AstroFan Base

Page 1: ...AstroFan Base Instruction Manual...

Page 2: ...2...

Page 3: ...Instructions 4 Transport Storage 5 Mechanical Installation 8 Network Connections 9 Operating Conditions 9 Operating Commissioning 9 Maintenance 10 Fault Finding 10 Manufacturer s Declaration of Confor...

Page 4: ...e inlet grill and terminal HEPA ULPA filter must not be removed or by passed neither are they to be rendered inoperative The AAF AstroFan FFU is a self contained ceiling filter fan unit designed for u...

Page 5: ...f the AstroFan fan top to carefully position the fan top onto the adapter frame Do not apply force The unit rests on the gasket of the adapter and seals by its own weight Mechanical fixtures are prefe...

Page 6: ...fe edge into the gel seal Take care not to apply force to the filter media 5 Ensure all 4 strips are installed fully and the filter is firmly secured 4 Slide the support strips into the room side chan...

Page 7: ...uilt in electronics connected with a bus line to the control unit or a PC operated visualized control All fans are dynamically balanced at two levels in accordance with VDI 2060 or DIN ISO 1940 Sectio...

Page 8: ...n the electrical wiring can be connected at the terminal box on top of the housing Options When a pre filter is provided place pre filter into holding frame fan protection grill Pre filters do not req...

Page 9: ...the lifetime lubrication will provide a working life of 30 40 000 hours After depletion of the lubricant the entire bearing needs to be replaced Access to the fan and motor is gained from the top by l...

Page 10: ...error than this is a connection error Check if all connectors are properly connected Check the wiring especially of the RS485 network Check if the CCU AstroDrive has been connected correctly Check if...

Page 11: ...Style code Size Part Number 1 2 3 4 5 Note The filter test report is attached to each individual AstroCel HEPA ULPA filter Please retain the report s and file together with this operating manual PLEAS...

Page 12: ...94300 Vincennes Phone 33 1 43 98 42 23 sales france aafeurope com www aafeurope fr Greece AAF Environmental Control Epe Ifaistou Kikladon 15354 Glika Nera Tel 30 210 6632015 Greece aafeurope com www a...

Page 13: ...M o AAF EUROPE DRAWING NO mm SHEET UL o DO NOT SCALE DRAWING 1162 1 1 350 1 1 392 562 1 1 150 HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FILTER FAN UNIT SPECIFICATIONS ROOM SIDE CHANGE ALUMINUM...

Page 14: ...subject to conditions that shall not be reproduced copied loaned or submitted to outside parties without our written consent AAF Filter Fan Unit 612 TITLE B DATE SCALE PROJECT UNIT 2015026 A2 2 OF 2...

Page 15: ...EUROPE DRAWING NO mm SHEET UL o DO NOT SCALE DRAWING 1162 1 1 350 1 1 392 862 1 1 HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FILTER FAN UNIT SPECIFICATIONS ROOM SIDE CHANGE ALUMINUM BOTTOM 400...

Page 16: ...conditions that shall not be reproduced copied loaned or submitted to outside parties without our written consent Filter Fan Unit 912 TITLE B DATE SCALE PROJECT UNIT 2015026 A2 2 OF 2 1 6 ELECTRONIC...

Page 17: ...NG NO mm SHEET UL o DO NOT SCALE DRAWING 1162 1 1 350 1 1 392 1162 1 1 HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FILTER FAN UNIT SPECIFICATIONS ROOM SIDE CHANGE ALUMINUM BOTTOM 400 mm OPTIONAL...

Page 18: ...onditions that shall not be reproduced copied loaned or submitted to outside parties without our written consent AAF Filter Fan Unit 1212 TITLE B DATE SCALE PROJECT UNIT 2015026 A2 2 OF 2 1 8 ELECTRON...

Page 19: ...AAF EUROPE DRAWING NO mm SHEET UL o DO NOT SCALE DRAWING HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FILTER FAN UNIT SPECIFICATIONS ROOM SIDE CHANGE ALUMINUM BOTTOM 310 mm OPTIONAL PRE FILTER S...

Page 20: ...o conditions that shall not be reproduced copied loaned or submitted to outside parties without our written consent Filter Fan Unit 69 TITLE B DATE SCALE PROJECT UNIT 2015026 A2 2 OF 2 1 6 ELECTRONIC...

Page 21: ...ER FM o AAF EUROPE DRAWING NO mm SHEET UL o DO NOT SCALE DRAWING HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FILTER FAN UNIT SPECIFICATIONS ROOM SIDE CHANGE ALUMINUM BOTTOM 310 mm OPTIONAL PRE F...

Page 22: ...s that shall not be reproduced copied loaned or submitted to outside parties without our written consent Filter Fan Unit 66 TITLE B DATE SCALE PROJECT UNIT 2015026 A2 2 OF 2 1 5 ELECTRONIC DOCUMENT PR...

Page 23: ...UMENT PRINTED COPIES ARE UNCONTROLLED PRODUCT OWNER FM o AAF EUROPE DRAWING NO mm SHEET UL o DO NOT SCALE DRAWING 1162 1 1 350 1 1 392 562 1 1 150 HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FIL...

Page 24: ...ons that shall not be reproduced copied loaned or submitted to outside parties without our written consent AAF Filter Fan Unit 612 K Box TITLE 0 DATE SCALE PROJECT UNIT 2015026 A2 2 OF 2 1 6 ELECTRONI...

Page 25: ...OLLED PRODUCT OWNER FM o AAF EUROPE DRAWING NO mm SHEET UL o DO NOT SCALE DRAWING 862 1 1 350 1 1 392 862 1 1 HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FILTER FAN UNIT SPECIFICATIONS ROOM SIDE...

Page 26: ...conditions that shall not be reproduced copied loaned or submitted to outside parties without our written consent AAF Filter Fan Unit 99 TITLE 0 DATE SCALE PROJECT UNIT 2015026 A2 2 OF 2 1 6 ELECTRONI...

Page 27: ...ONTROLLED PRODUCT OWNER FM o AAF EUROPE DRAWING NO mm SHEET UL o DO NOT SCALE DRAWING 1162 1 1 200 1 1 242 562 1 1 150 HOUSING MATERIAL FAN ACCESS TYPE FAN EC TYPE SIZE FILTER FAN UNIT SPECIFICATIONS...

Page 28: ...subject to conditions that shall not be reproduced copied loaned or submitted to outside parties without our written consent AAF Filter Fan Unit 612 SL TITLE 0 DATE SCALE PROJECT UNIT 2015026 A2 2 OF...

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