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14

MAINTENANCE OF YOUR WATER HEATER

Temperature and Pressure
Relief Valve

Manually operate the temperature and pressure relief valve 
at least once a year to make sure it is working properly. 
To prevent water 
damage, the valve 
must be properly 
connected to a 
discharge line which 
terminates at an 
adequate drain.
Standing clear of the 
outlet (discharged 
water may be 
hot), slowly lift and 
release the lever 
handle on the 
temperature and 
pressure relief valve to allow the valve to operate freely and 
return to its closed position. If the valve fails to completely 
reset and continues to release water, immediately 
disconnect the electrical power, close the cold water inlet 
valve and call a quali

fi

 ed person. 

Draining and Flushing

It is recommended that the tank be drained and 

fl

 ushed 

every 6 months to remove sediment which may build up 
during operation. The water heater should be drained if 
being shut down during freezing temperatures. To drain the 
tank, perform the following steps:

Figure 11

T emperature and Pressure 
Relief V alve 

Manual Relief 
Va lv e 

Discharge line to drain 

Place the water heater in Standby Mode by pressing 

1. 

the power button on the user interface module.

Turn off the power to the water heater at the circuit 

2. 

breaker/fuse box.

Open a nearby hot water faucet until the water is no 

3. 

longer hot.

Close the cold water inlet valve.

4. 

Connect a hose to the drain valve and terminate it to an 

5. 

adequate drain or external to the building.

Open the water heater drain valve and allow all of the 

6. 

water to drain from the tank. Flush the tank with water 

as needed to remove sediment.

Close the drain valve, re

fi

 ll the tank (open the cold 

7. 

water inlet valve), and restart the heater as directed in 

this manual. 

IMPORTANT:

 Do not turn on power to the water heater 

unless it is completely 

fi

 lled with water. To ensure that 

the tank is full, open a hot water faucet and allow the 

water to run until the air is purged and the water 

fl

 ows 

uninterrupted from the faucet.

Press the power button to turn the water heater on. 

8. 

NOTE:

 The water heater will conduct a system 

diagnostic prior to operation.

 

If the water heater is going to be shut down for an extended 
period, the drain valve should be left open. 

Heating Element Replacement

WARNING

Electric Shock Hazard

Disconnect power before 
servicing.

Replace all parts and panels 
before operating.

Failure to do so can result in 
death or electrical shock.

Replacement heating elements must be of the same style 
and voltage/wattage rating as the ones originally in the water 
heater. This information can be found on the 

fl

 ange or terminal 

block of the element or on the water heater data plate.

IMPORTANT:

 Before replacing any element con

fi

 rm that 

you have the correct replacement element (wattage). This 
water heater has a 4500 watt upper element and a 2000 
watt lower element. DO NOT replace the element(s) with a 
wattage different than the ones speci

fi

 ed for the upper and/

or lower element. 

IMPORTANT:

 Using an element greater than 2000 watts 

in place of the lower element will damage the water heater 
and void the warranty.

Press the power button on the user interface module to 

1. 

p

lace the water heater in Standby Mode

.

Turn off the power to the water heater.

2. 

Drain the water heater as directed in the “Draining   

3. 

and Flushing” section.

Explosion Hazard

If the temperature and pressure relief valve 
is dripping or leaking, have a qualified 
person replace it.

Examples of a qualified person include:
licensed plumbers, authorized electric 
company personnel, and authorized service 
personnel.

Do not plug valve.

Do not remove valve.

Failure to follow these instructions can 
result in death or explosion.

WARNING

Summary of Contents for Voltex Hybrid Electric PHPT-80

Page 1: ...Information 3 Consumer Responsibilities 3 Unpacking Instructions 3 4 Location Requirements 4 Water System Piping 5 6 Temperature Pressure Relief Valve 7 8 Electrical Requirements 8 9 Installation Che...

Page 2: ...extremely flammable To reduce the risk of injury under these conditions it is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appli...

Page 3: ...ipt as proof of purchase Basic Operation Fundamentals The Heat Pump Water Heater HPWH is an integrated heat pump water heater unit having an 850 watt compressor and external coil heat exchanger with b...

Page 4: ...ead all instructions before attempting to assemble and install this product After installation dispose of recycle all packaging materials Location Requirements Site location Select a location near the...

Page 5: ...own in Figure 4 If installing the water heater in a closed water system 5 install an expansion tank in the cold water line as specified under Closed System Thermal Expansion Install a shut off valve i...

Page 6: ...es Use appropriate primer and glue to cement the condensate drain lines to the heat pump drain pan NOTE The heat pump drain pan is ABS and the two condensate drain pipes should be PVC If a condensate...

Page 7: ...ve and the end of the discharge line Shall terminate a maximum of six inches above a floor drain or external to the building In cold climates it is recommended that the discharge pipe be terminated at...

Page 8: ...led with water and all air is purged from the tank before making any electrical connections See Draining and Flushing Section Turn off power to the electrical wiring for the water heater at 2 the circ...

Page 9: ...Press the power button to turn the water heater on 8 and select the desired operational mode After about 8 minutes the heat pump will turn on Test the operation of the shut off switch by unplugging 9...

Page 10: ...free of leaks Heater completely filled with water See Water Piping System section Closed system pressure buildup precautions installed See Closed System Thermal Expansion section Mixing valve when app...

Page 11: ...ing in the red reset button located on the ECO block If the ECO continues to shut off the water heater contact a qualified person for service Water Temperature Regulation Water temperature over 125 F...

Page 12: ...the User Interface are touch sensitive and require only a light touch to actuate EFFICIENCY Efficiency Mode Is the most energy efficient mode This mode uses the heat pump to heat water in the tank The...

Page 13: ...rd These noises are common and may result from the following Normal expansion and contraction of metal parts 1 during periods of heat up and cool down Sediment buildup on or around the elements could...

Page 14: ...ORTANT Do not turn on power to the water heater unless it is completely filled with water To ensure that the tank is full open a hot water faucet and allow the water to run until the air is purged and...

Page 15: ...ir Filter Remove and inspect clean if needed and reinstall Condensate drain pan and condensate lines The lower metal drain pan for standing water which may indicate a clogged condensate drain pan cond...

Page 16: ...OPEN OR AD ERROR 1 Upper Temperature Sensor is not functioning Contact a qualified person to service the unit 1 LOWER TEMP SENSOR SHORT OR OPEN OR AD ERROR 1 Lower Temperature Sensor is not functionin...

Page 17: ...is at the top Insulate exposed piping 5 Repair hot water leaks 6 Call qualified person for service 7 Drain and flush tank Water conditioning may 8 be necessary to minimize build up HIGH OPERATION COS...

Page 18: ...4 Drain Valve 15 Protective Plastic Cover 16 ECO Cover 17 Control Board 18 Relay 19 EPS Cover 20 Ambient Coil Discharge Temperature Sensor 21 Upper Lower Tank Temperature Sensor 22 Run Capacitor 23 Co...

Page 19: ...19 NOTES...

Page 20: ...20 Copyright 2010 A O Smith Corporation All rights reserved...

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