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in an alcove or closet, the entire floor must be covered by the panel.
Failure to heed this warning may result in a fire hazard.

Minimum clearances between the water heater and combustible
construction are 0 inch at the sides and rear, 5.5" (14.0 cm) from the front
and 12" (30.5 cm) from the top. (Standard clearance.) If clearances stated
on the heater differ from standard clearances, install water heater
according to clearances stated on the heater.

Adequate clearance 24" (61.0 cm) for servicing this appliance should
be considered before installation, such as changing the anodes, etc.

A minimum clearance of 5.5" (14.0 cm) must be allowed for access to
replaceable parts such as the thermostats, drain valve and relief valve.

When installing the heater, consideration must be given to proper location.
Location selected should be as close to the wall as practicable and as
centralized with the water piping system as possible.

FIGURE 4.

A gas water heater cannot operate properly without the correct
amount of air for combustion. Do not install in a confined area
such as a closet, unless you provide air as shown in the “Locating
The New Water Heater” section. Never obstruct the flow of
ventilation air. If you have any doubts or questions at all, call your
gas supplier.  Failure to provide the proper amount of combustion
air can result in a fire or explosion and cause death, serious bodily
injury, or property damage.

FIGURE 5.

If this water heater will be used in beauty shops, barber shops, cleaning
establishments, or self-service laundries with dry cleaning equipment,
it is imperative that the water heater or water heaters be installed so
that combustion and ventilation air be taken from outside these areas.

Propellants of aerosol sprays and volatile compounds, (cleaners,
chlorine based chemicals, refrigerants, etc.) in addition to being highly
flammable in many cases, will also react to form corrosive hydrochloric
acid when exposed to the combustion products of the water heater.
The results can be hazardous, and also cause product failure.

INSULATION BLANKETS

Insulation blankets are available to the general public for external use
on gas water heaters but are not necessary with these products. The
purpose of an insulation blanket is to reduce the standby heat loss
encountered with storage tank heaters. Your water heater meets or
exceeds the Energy Policy Act standards with respect to insulation and
standby loss requirements, making an insulation blanket unnecessary.

Should you choose to apply an insulation blanket to this heater, you
should follow these instructions (For identification of components
mentioned below, see Figure 1). Failure to follow these instructions
can restrict the air flow required for proper combustion, potentially
resulting in fire, asphyxiation, serious personal injury or death.

• Do not apply insulation to the top of the water heater, as this will

interfere with safe operation of the blower assembly.

• Do not cover the outer door, thermostat or temperature & pressure

relief valve.

• Do not allow insulation to come within 2" (5.1 cm) of the floor to

prevent blockage of combustion air flow to the burner.

• Do not cover the instruction manual.  Keep it on the side of the

water heater or nearby for future reference.

• Do obtain new warning and instruction labels from the manufacturer

for placement on the blanket directly over the existing labels.

• Do inspect the insulation blanket frequently to make certain it

does not sag, thereby obstructing combustion air flow.

COMBUSTION AIR AND VENTILATION FOR
APPLIANCES LOCATED IN UNCONFINED SPACES

UNCONFINED SPACE

 is space whose volume is not less than

50 cubic feet per 1,000 Btu per hour (4.8 cubic meters per kW) of the
aggregate input rating of all appliances installed in that space.  Rooms
communicating directly with the space in which the appliances are
installed, through openings not furnished with doors, are considered
a part of the unconfined space.

In unconfined spaces in buildings, infiltration may be adequate to
provide air for combustion, ventilation and dilution of flue gases.
However, in buildings of tight construction (for example, weather
stripping, heavily insulated, caulked, vapor barrier, etc.), additional air
may need to be provided using the methods described in “Combustion
Air and Ventilation for Appliances Located in Confined Spaces.”

COMBUSTION AIR AND VENTILATION FOR
APPLIANCES LOCATED IN CONFINED SPACES

CONFINED SPACE

 is a space whose volume is less than 50 cubic

feet per 1,000 Btu per hour (4.8 cm per kW)  of the aggregate input
rating of all appliances installed in that space.

When drawing combustion air from inside a conventionally
constructed building to a confined space, such a space shall be
provided with two permanent openings. ONE WITHIN 12 INCHES
(30 cm) OF THE ENCLOSURE TOP AND ONE WITHIN 12 INCHES
(30 cm) OF THE ENCLOSURE BOTTOM. Each opening shall have

Summary of Contents for RESIDENTIAL GAS WATER HEATER

Page 1: ...URFACE IGNITION NOT FOR USE IN MANUFACTURED MOBILE HOMES ALL TECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PL...

Page 2: ...onal Fuel Gas Code as it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design features of water heaters and have a thorough understandin...

Page 3: ...3 GENERAL SAFETY...

Page 4: ...4 GENERAL SAFETY...

Page 5: ...r whose name appears on the rating plate 5 Carefully plan the place where you are going to put the water heater Correct combustion vent action and vent pipe installation are very important in preventi...

Page 6: ...Shown D D Plastic Top E E On Off Switch F F Exhaust Tee G G Elbow GET TO KNOW YOUR WATER HEATER GAS MODELS A Vent Pipe B Anode C Hot Water Outlet D Outlet 120 VAC F Gas Supply G Main Manual Gas Shut O...

Page 7: ...so must be primed by filling half of the loop with water prior to operating the water heater Carefully plan the location of the loops and straight sections of hose prior to cutting hoses If necessary...

Page 8: ...than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state l...

Page 9: ...installed Water heaters are sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced o...

Page 10: ...or exceeds the Energy Policy Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Should you choose to apply an insulation blanket to this he...

Page 11: ...unicate directly or by ducts with the outdoors or spaces crawl or attic that freely communicate with the outdoors 1 When directly communicating with the outdoors each opening shall have a minimum free...

Page 12: ...chemicals calcium and sodium chloride water softener salt waxes and process chemicals are typical compounds which are potentially corrosive Do not store products of this sort near the heater Also air...

Page 13: ...installed directly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 15 2 cm above...

Page 14: ...he water heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry When installed at elevations above 2 000 feet 610 meters for standard models or 4 500 feet 1...

Page 15: ...llow water to run until a constant flow is obtained This will let air out of the water heater and the piping 4 Check all water piping and connections for leaks Repair as needed VENT PIPE ASSEMBLY Ther...

Page 16: ...e CAN CSA B149 1 Instructions on proper installation through a sidewall are provided in Figure 15 Plan the vent system layout so that proper clearances are maintained from plumbing and wiring Vent pip...

Page 17: ...t and ABS Materials should use ASTM D 2235 Grade Cement If the water heater is being installed as a replacement for an existing power vented heater in pre existing venting a thorough inspection of the...

Page 18: ...r housing 6 Make sure the ON OFF switch is in the OFF position and that the outer harness is connected from the blower control box to the connector on the bottom side of the gas valve 7 If the outer h...

Page 19: ...ely one quarter inch 0 64 cm outside of the line This will allow the vent to easily slide through the opening The resulting gap will be covered up by the Vent Terminal cover plate Repeat this step on...

Page 20: ...lashing or BOOT should be used to seal the pipe where it exits the roof The total vent system should not exceed the equivalent feet of pipe as listed in Table 1 Provide support for all pipe protruding...

Page 21: ...o prevent any combustion gases escaping into the room If the plug is not securely tightened remove and reinstall using Teflon tape on the threads Once installed along with the rest of the vent configu...

Page 22: ...r leaks will allow flue gas by products to disseminate into the room creating an unsafe environment and could cause illness asphyxiation and or even death FIGURE 24 Typical Installation for Vertical V...

Page 23: ...nd above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes for cleaning...

Page 24: ...make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristlebrush Thisprocesssoftensandprepares...

Page 25: ...nd HOTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the blower control box to the OFF position 3 Turn off...

Page 26: ...er s instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual see Figure 26 Never allow small children t...

Page 27: ...rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell in the hot water The smell is a result of four factors which must all be present for the odor to...

Page 28: ...Contact a qualified installer or service agency to replace a flooded water heater Do not attempt to repair the unit It must be replaced At least once a year a visual inspection should be made of the...

Page 29: ...the temperature pressure relief valve discharge line and 2 that the water discharge will not cause any property damage as the water may be extremely hot see Figure 28 If after manually operating the...

Page 30: ...ose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances wat...

Page 31: ...en 4 36 Wall Plate 4 37 Flexible Tubing 38 Reducing Hose Barb Tee 39 Hose Barb Tee REPAIR PARTS LIST Not Shown Optional Now that you have purchased this water heater should a need ever exist for repai...

Page 32: ...is energized wiring If the control does not energize the blower replace the Intelli Vent control If the blower fails to Blower may run continuously in start when energized replace the blower assembly...

Page 33: ...resistance is not within 11 5 and 18 8 ohms at room temperature 8 Ensure the correct size of vent pipe 2 3 4 was used per installation manual for vent length Using larger pipe than required may cause...

Page 34: ...EE to catch condensation see Figure 1 Improperly sealed hot or cold supply connections relief valve drain valve or thermostat threads Check for leaks at all condensate points See Figure 1 Also see LEA...

Page 35: ...ation of it in a modified form or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLY A REPLA...

Page 36: ...36...

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